OPTIMUM Maschinen OPTIturn 3432420, Operating Manual

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Version 1.0.5 - 2020-12-09 3 Translation of original instructions
TX4414 EN
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3 Delivery, interdepartmental transport, assembly and commissioning
3.1 Notes on transport, installation, commissioning ..........................................................................................23
3.1.1 General risks during internal transport .............................................................................................23
3.2 Delivery .......................................................................................................................................................24
3.3 Unpacking ...................................................................................................................................................24
3.4 Lifting the machine ......................................................................................................................................24
3.4.1 Forklift ..............................................................................................................................................24
3.4.2 Crane ...............................................................................................................................................25
3.5 Installation conditions ..................................................................................................................................26
3.5.1 Foundation and floor ........................................................................................................................26
3.5.2 Local requirements for delivery ........................................................................................................26
3.5.3 Installation plan ................................................................................................................................27
3.6 Assembly and installation, initial operation..................................................................................................27
3.6.1 Anchor-free assembly ......................................................................................................................28
3.6.2 Installation with levelling- damping elements ...................................................................................28
3.6.3 Installation with vibration dampers ...................................................................................................28
3.6.4 Anchored assembly..........................................................................................................................30
3.6.5 Aligning the machine........................................................................................................................31
3.7 Cleaning the machine..................................................................................................................................32
3.7.1 Lubrication........................................................................................................................................32
3.8 One-component paint..................................................................................................................................32
3.9 Electrical connection ...................................................................................................................................33
3.10 Start and stop spindle rotation.....................................................................................................................33
3.11 Warming up the machine ............................................................................................................................33
4 Operation
4.1 Control and indicating elements ..................................................................................................................34
4.2 Safety ..........................................................................................................................................................35
4.3 Switching on the machine ...........................................................................................................................35
4.4 Switching off the machine ...........................................................................................................................35
4.5 Resetting an emergency stop condition ......................................................................................................35
4.6 Power failure, Restoring readiness for operation ........................................................................................35
4.7 Foot brake ...................................................................................................................................................35
4.8 Speed setting ..............................................................................................................................................35
4.8.1 Rotational direction ..........................................................................................................................36
4.9 Feed ............................................................................................................................................................37
4.9.1 Bed slide and cross slide rapid traverse ..........................................................................................38
4.10 Spindle seat Camlock DIN ISO 702-2 .........................................................................................................38
4.10.1 Fasten workpiece holder ..................................................................................................................38
4.10.2 Adjusting the Camlock bolts to the workpiece holder.......................................................................39
4.11 Lathe chuck .................................................................................................................................................39
4.11.1 Speed information, maintenance recommendations, reference speed in accordance with DIN 6386.
40
4.11.2 Influencing factors that significantly impact the tensioning force .....................................................40
4.11.3 Maintenance of chucks ....................................................................................................................41
4.12 Clamping a workpiece into the lathe chuck .................................................................................................41
4.12.1 Clamping long workpieces ...............................................................................................................43
4.13 Mounting workpiece holder .........................................................................................................................44
4.13.1 Centering point in lathe spindle........................................................................................................44
4.14 Mounting of rests.........................................................................................................................................44
4.14.1 Follow rest and steady rest ..............................................................................................................44
4.15 General operating instructions ....................................................................................................................44
4.15.1 Longitudinal turning..........................................................................................................................44
4.15.2 Face turning and recessing..............................................................................................................45
4.15.3 Fixing the lathe saddle .....................................................................................................................45