Opop Biopel MINI Installation And Operation Instructions Manual Download Page 64

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Biopel MINI - Installation and Operation Instructions

OPOP, spol. s r. o.

Zašovská 750

757 01 Valašské Meziříčí

Bank account:

Komerční banka a.s., Account number: 1608851/0100

Business ID No: 47674105, Tax ID No: CZ 47674105

Telephone: Sales Department: 571 675 589, secretariat: 571 611 250, Production: 571 675 405

Supply: 571 675 114, Financial Department: 571 675 472

Issued on: 2021/03

Summary of Contents for Biopel MINI

Page 1: ...tended to both installers and end customers The individual chapters are presented chronologically staring with boiler installation start up and proper set up to the regular use and maintenance Read al...

Page 2: ...rnal feeder 18 6 4 Control unit 19 6 5 Electrical Connection of Accessories 20 7 BOILER CONTROL UNIT 23 7 1 Basic navigation 23 7 2 Basic operating modes 24 8 CONTROL UNIT FUNCTIONS DESCRIPTION 25 8 1...

Page 3: ...MWARE UPDATES 47 16 OPERATING AND ALARM MESSAGES 47 17 TROUBLESHOOTING OF SPECIFIC SITUATIONS 48 18 FACTORY SETTINGS 52 19 ENERGY EFFICIENCY 54 20 IDENTIFICATION MARKS 55 21 WARRANTY CONDITIONS GENERA...

Page 4: ...valve pump 2 pump with independently configurable settings Equithermal control based on outdoor temperature Time control of boiler outlet temperature programmable weekly operation mode Heating of stor...

Page 5: ...el wood pellets 6 8mm Fuel consumption at boiler nominal output kg h 2 36 3 36 4 68 6 52 8 42 Fuel consumption at boiler minimal output kg h 0 77 1 01 1 38 1 96 2 64 Emission class 1 5 Ecodesign Effic...

Page 6: ...iopel Mini 15 Biopel Mini 21 Biopel Mini 30 Biopel Mini 40 Boiler depth including burner cover H mm 1043 1170 Height of burner cover I mm 349 413 Burner cover depth J mm 281 308 1 Emission values and...

Page 7: ...2 35 0 36 Flow resistance coefficient 1 21 0 46 t 20 C Water flow through the boiler m3 h 0 907 0 004 Boiler s hydraulic loss Pa 62 24 Boiler s hydraulic loss mbar 0 62 0 24 Flow resistance coefficien...

Page 8: ...5 111 5 120 139 139 J 108 5 108 5 120 139 139 K 53 53 50 4 58 5 58 5 3 4 Hopper Hoppers are divided into 2 main types Compact version and external version applicable for all boiler sizes In the boiler...

Page 9: ...overs you will find a hole for attaching the automatic exchanger cleaner an additional device and ducts leading the wiring from the unit to the rear of the boiler There are 2 inlets and outlets in the...

Page 10: ...to change them at regular intervals The ignition cartridge ensures automatic ignition of pellets which normally takes 3 to 5 minutes The resulting flame is detected by a photosensor which ensures the...

Page 11: ...erted d Cleaning hole for removing dust out of the hopper e Filling opening can be fitted with a cover f Compact hopper g Hole for changing the feeder to the other side h Cleaning hole for removing du...

Page 12: ...he boiler from the front of the boiler Before installing the burner it is necessary to first select the side to open the door If you want the door to open on the opposite side then the door must be re...

Page 13: ...npack the hopper from the slatting remove the protective film and place the hopper next to the boiler Check the ash door opening If the hopper is on the side of the boiler with the ash door hinges you...

Page 14: ...turn it so that the feeder opening faces the burner After inserting the feeder into the chimney then re adjust the hopper and feeder position so that the feeder outlet is above the burner Attach the...

Page 15: ...ws After loosening the screws then pulling backwards and then upwards carefully remove the orange cover and pull the feeder cable through to the rear of the boiler as shown in the picture Caution Ther...

Page 16: ...he hopper and damaging the PVC burner hose Place the display in the display holder according to the pictures above Adjust the display cable so that the excess length is inserted under the orange boile...

Page 17: ...components For complete boiler exchanger cleaning remove the Tower container empty pellets and clean the boiler exchanger properly and completely every now and then The intervals for cleaning vary an...

Page 18: ...end of the PVC tube must not be deformed in any way The edges of the tube opening must be horizontal with the tube body not curved inwards towards the worm shaft If this were the case there would be...

Page 19: ...d place the top cover back on the boiler and you start the boiler for the first time using the main switch red button on top of the boiler The installation is practically complete at this point This i...

Page 20: ...ssories connection Additional sensor 2 United output for C2 C1 Additional sensor 1 Solar contact Outdoor sensor United output outdoor and return sensor Return water sensor Valve sensor 2 United output...

Page 21: ...n menu Built in valve 1 and 2 Equitherm control Outdoor temperature correction Firing up blocked Return water sensor Installation menu Built in valve 1 and 2 Return flow protection Valve sensor 2 and...

Page 22: ...pause and Minimum feeder operation Pellet Settings Operating parameters Maximum power Minimum feeder pause and Maximum feeder operation Installation menu Coefficients Min feeder coefficient and Max f...

Page 23: ...ol unit main panel a CH temperature measured by CH sensor connected to the sink on the outlet at the back of the boiler b Selected CH temperature set in the unit s Main Menu Standard 65 80 C c The boi...

Page 24: ...flame is not smothered by a large amount of pellets after ignition FS 1 50 of maximum output depending on boiler type Max output the boiler gradually increases its output up to the maximum i e 100 Th...

Page 25: ...Set DHW temperature Select the desired domestic hot water temperature DHW is only activated if the DHW sensor is connected to the DHW sensor output in the external socket and if the operating mode in...

Page 26: ...urer s screen Display for the installer 9 2 1 2 Display brightness Change display brightness for its better visibility 9 3 Display saving mode Select the brightness during the display power saving mod...

Page 27: ...r content Enter the size of the pellet container The main panel then displays how much fuel is left in the container 2 3 Fuel weight Enter the amount of pellets in grams weighed using the Start weighi...

Page 28: ...he longer the time must be 3 5min 5 3 Oxygen surge Correction factor for pellet dosing in How big is 1 regulation intervention to the pellet feed The regulation will be according to the set time in th...

Page 29: ...detect the flame and the boiler goes into Ignition after the set time This time is the 20s without flame set in the Service menu in the Operation Check function On 7 2 OFF When disabled the compresso...

Page 30: ...door temperature measured by the outdoor sensor The temperature at the valve will be automatically adjusted according to the set values Optional 8 11 Room thermostat Activate the control of the mixing...

Page 31: ...pump is switched on above the set temperature Linked to the boiler protection function 8 17 4 Temperature On Set pump switch on temperature Linked to the Switched over limit function 8 18 Factory sett...

Page 32: ...Reverse flow sensor Reverse water flow sensor connected to the Return sensor output 11 4 Equithermal sensor Equithermal sensor connected to the Weather sensor output 11 4 8 Additional sensor 1 Additio...

Page 33: ...er If the temperature does not exceed the set limit in the interval set in the Waiting Time function the next boiler is switched on 14 5 3 Boiler 3 switch on temperature Temperature at which the boile...

Page 34: ...emperature than the set temperature will force the boiler to shut down Caution Do not forget to calibrate the Outdoor Sensor if it does not measure correctly in the Outdoor Temperature Correction func...

Page 35: ...not occur the external feeder will feed half the pellet load set in Feeding Time and try two ignitions If there is no flame during the time set in this function an error message occurs and the boiler...

Page 36: ...n the pellets quickly but we do not want the fan speed to be too high which would cause unburned pellets to fall into the ashtray 50 80 1 3 2 Feeding time Operation of the internal feeder in the burne...

Page 37: ...60 C DHW Hysteresis 10 C The DHW pump valve will be reactivated automatically when the DHW temperature drops below 50 C 5 10 C 15 Disinfection Forced increase in DHW temperature to destroy bacteria i...

Page 38: ...from the feeder into the burner Setting the CH temperature and modulation range CH temperature i e the boiler power temperature should be as high as possible preferably between 65 and 80 C The follow...

Page 39: ...ation wait a few minutes until the main panel displays the maximum power in kW set during First Start up and 100 fan speed At this point the boiler is operating at full power Open the ash door careful...

Page 40: ...rnal Feeder type with the correct motor speed 45 angle of the External Feeder from the ground Chimney draft 15Pa Size and type of pellets We then recommend that you measure the External Feeder power b...

Page 41: ...hat no colder water than the actual DHW boiler temperature enters the DHW boiler When the set DHW temperature is reached the DHW pump is switched off and the CH pump is activated at the same time to e...

Page 42: ...cooled water in the system to heat up again The boiler will heat the DHW even if there is no requirement for central heating from the room thermostat 11 2 Two CH circuit DHW Connection with two centra...

Page 43: ...DHW pump will only be switched on if the current measured CH temperature is higher than the current measured DHW temperature This is to ensure that no colder water than the actual DHW boiler temperatu...

Page 44: ...ating the boiler if the pump is switched off together with the boiler o Lowering the CH Set Temperature using the thermostat Deactivate the Ignition function in the Installation Menu Room Thermostat S...

Page 45: ...ain Panel top left the DHW priority message is now displayed o Note that the DHW pump will only be switched on if the current measured CH temperature is higher than the current measured DHW temperatur...

Page 46: ...cleaning burner grate cleaning boiler exchanger cleaning combustion check photosensor cleaning door tightness check complete burner cleaning feeder cleaning hopper cleaning Flue gas outlet and chimne...

Page 47: ...ternet OPOP spol s r o technicians are ready to deal with any questions you may have 15 FIRMWARE UPDATES Each v9 MINI unit can be updated using a USB key OPOP spol s r o regularly releases new version...

Page 48: ...as been switched off by reaching the CH temperature 14 Message DHW heated DHW temperature has been reached The DHW pump has been switched off 15 Alarm Outdoor sensor failure The outdoor temperature se...

Page 49: ...ing pause set a longer feeding pause time d Reduce air quantity Service menu Feeder settings Work i Min fan speed operation set a lower number e Increase air quantity Service menu Feeder settings Work...

Page 50: ...combustion air then it means that the Lambda sensor is measuring a large amount of excess air and trying to reduce it to the set limit by adding fuel or reducing fan speed b This could be due to a lea...

Page 51: ...her f Wrong grate position in the burner clogged burner grate holes g Lower than required chimney draft h Large amount of dust in the pellets 14 High temperature of the internal feeder in the burner a...

Page 52: ...kW 30kW 40kW Fan speed 70 70 70 70 70 Feeding time 5s 5s 5s 5s 5s Feeding pause 20s 20s 20s 20s 20s Extinction time 10min 10min 10min 10min 10min Delay time 5min 5min 5min 5min 5min Service menu 11kW...

Page 53: ...0h 10h 10h Installation menu Compressor 2 and 3 exchanger 11kW 15kW 21kW 30kW 40kW Cleaning period 1min 1min 1min 2min 2min Opening time 3s 3s 3s 3s 3s Cycle time 25s 25s 25s 25s 25s Pause time 8h 8h...

Page 54: ...plier supplier s model identification mark energy efficiency class nominal thermal power in kW energy efficiency index seasonal heating energy efficiency in OPOP s r o Biopel 11 A 11 116 79 OPOP s r o...

Page 55: ...of biomass 30 70 and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties when operating with preferred fuel Seasonal indoor heating energy efficiency s 79 Energy Efficiency I...

Page 56: ...30 70 and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties when operating with preferred fuel Seasonal indoor heating energy efficiency s 79 Energy Efficiency Index EEI 11...

Page 57: ...30 70 and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties when operating with preferred fuel Seasonal indoor heating energy efficiency s 80 Energy Efficiency Index EEI 11...

Page 58: ...30 70 and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties when operating with preferred fuel Seasonal indoor heating energy efficiency s 81 Energy Efficiency Index EEI 11...

Page 59: ...30 70 and fossil fuels no no Other mixture of biomass and fossil fuels no no Properties when operating with preferred fuel Seasonal indoor heating energy efficiency s 82 Energy Efficiency Index EEI 12...

Page 60: ...y dust and moisture in pellets chimney draft or correct combustion settings 16 It is forbidden to use flammable liquids petrol alcohol etc to fire the boiler 17 It is forbidden to overheat the boiler...

Page 61: ...ns Internal wiring SN 33 2180 Electrical regulations Connection of electrical devices and appliances SN 34 0350 Electrical regulations Regulations for mobile connections and wiring management SN 33 60...

Page 62: ...ate the circumstances under which the defect occurred The method and place of repair will be decided by our company We guarantee the permanent tightness of the steel weldment for a standard period of...

Page 63: ...he safety valve used up to a maximum of 2 bar Is the return water temperature during boiler operation 55 C or more Is a 3 way or 4 way valve used as protection against low temperature corrosion Is the...

Page 64: ...757 01 Vala sk Mezi Bank account Komer n banka a s Account number 1608851 0100 Business ID No 47674105 Tax ID No CZ 47674105 Telephone Sales Department 571 675 589 secretariat 571 611 250 Production...

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