Viessmann PV1 Service Instructions For Contractors Download Page 1

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Service instructions

for contractors

VIESMANN

Vitoplex 100
Type PV1

, 150 to 620 kW

Oil/gas boiler

VITOPLEX 100

5692701 GB

1/2018

Please keep safe.

Summary of Contents for PV1

Page 1: ...Service instructions for contractors VIESMANN Vitoplex 100 Type PV1 150 to 620 kW Oil gas boiler VITOPLEX 100 5692701 GB 1 2018 Please keep safe ...

Page 2: ...ocally applicable standards a ÖNORM EN ÖVGW G K directives ÖVGW TRF and ÖVE c SEV SUVA SVGW SVTI SWKI VKF and EKAS guideline 1942 LPG part 2 Safety instructions for working on the system Working on the system Where gas is used as the fuel close the main gas shut off valve and safeguard it against unintentional reopening Isolate the system from the power supply e g by removing the separate fuse or ...

Page 3: ...c distribution board Danger If water escapes from the appliance there is a risk of scalding Never touch hot heating water Condensate Danger Contact with condensate can be harmful to health Never let condensate touch your skin or eyes and do not swallow it Flue systems and combustion air Ensure that flue systems are clear and cannot be sealed for instance due to accumulation of conden sate or other...

Page 4: ...equirements 20 Prevention of damage due to scaling 20 Prevention of damage due to corrosion on the water side 21 Using antifreeze in boilers 21 5 Commissioning service reports Water quality 23 Maintenance service 23 6 Specification 25 7 Decommissioning and dis posal Final decommissioning and disposal 26 8 Certificates EU Declaration of Conformity 27 Manufacturer s certificate 28 9 Keyword index 29...

Page 5: ...ot required during inspection Steps required during maintenance Not required during maintenance Intended use The appliance is only intended to be installed and operated in sealed unvented heating systems that comply with EN 12828 with due attention paid to the associated installation service and operating instruc tions as well as the details in the datasheet It is only designed for the heating up ...

Page 6: ...0 12 Checking the expansion vessel and system pressure 10 13 Checking the temperature controller setting if a building management system is used DCC system 11 14 Checking electrical plug in connections and cable grommets for firm seating 15 Checking the thermal insulation 16 Checking the water quality 12 17 Cleaning the sight glass in the boiler door 12 18 Checking the mixer for ease of operation ...

Page 7: ...ting the system from cold This also applies when restarting after main tenance and cleaning work Please note During boiler heat up unpleasant fumes and odours can result from outgassing from the thermal insulation the thermal block and the paint Ventilate the room during commissioning 12 Once the flow temperature has been reached successively switch on the heat consumers Switch the burner over to ...

Page 8: ...s A without applying force 2 Clean flues B and combustion chamber C with the brush Remove combustion residues with a vacuum cleaner D Fig 3 3 Use a vacuum cleaner to remove combustion resi dues from the flue and the flue outlet through cleaning aperture D in the flue outlet Commissioning inspection maintenance Opening the boiler door and cleaning cover 5692701 ...

Page 9: ... A Fig 4 1 Push turbulators A approx of their length into hot gas flues B 2 Bend turbulators approx 10 to 15 3 Push the turbulators into the hot gas flues as far as they will go When doing this check the pre stress ing Note Ensure that the turbulators cannot easily be pulled out of the hot gas flues Securing the boiler door and cleaning cover Note On gas burners mount the gas supply pipe Danger Es...

Page 10: ...r side for tight ness Checking the function of the safety equipment Check the safety valves water level and pressure lim iter in accordance with manufacturer s instructions Checking the expansion vessel and system pressure Expansion vessel manufacturer s documentation Note Carry out this test on a cold system Commissioning inspection maintenance Securing the boiler door and cleaning cover cont 569...

Page 11: ...er service life of the system components Boiler out put kW Up to 300 Up to 500 Up to 1000 Expansion vessel litres 50 80 140 Please note The ingress of oxygen can result in system dam age as a consequence of oxygen corrosion Only use pump controlled pressure maintaining systems that are sealed against corrosion The pressure maintaining systems must be protected against oxygen ingress into the heati...

Page 12: ...t glass in the boiler door Fig 6 Check the gaskets and hose connection for leaks Checking the mixer for ease of operation and tightness 1 Remove the motorised lever from the mixer han dle 2 Check the mixer for ease of operation 3 Check the mixer for tightness Replace the O rings if the mixer leaks 4 Click the motorised lever into place Checking the function of the return temperature raising facili...

Page 13: ...the low flue gas temperatures that may occur In the event of frequent cycling in standby mode and for partial loads below 40 we recommend the fol lowing Insulate the flue gas collector Install a motorised flue gas damper Set the minimum boiler runtime to 10 min This extends the service life and reduces running costs Instructing the system user The installer should instruct the user in the operatio...

Page 14: ...14 Commissioning inspection maintenance Operating and service documents cont 5692701 ...

Page 15: ...on number of the part from this parts list Pos Part not shown 300 Installation instructions 301 Service instructions 302 Thermal insulation small parts 303 Touch up spray paint Vitosilver 304 Touch up paint stick Vitosilver 305 Flame tube gasket Parts lists Ordering parts 5692701 Components ...

Page 16: ...019 013 009 001 008 007 005 002 006 004 010 206 205 022 020 008 200 210 B 211 Fig 7 B Boiler control unit see parts list in the service instructions of the boiler control unit Parts lists Parts 5692701 Components ...

Page 17: ...le 009 Gasket Ø 18 mm 010 Thermal insulation block 011 Thermal insulation mat 013 Gasket 20 x 15 mm 019 Cleaning brush Wearing part 020 Brush handle accessories 021 Extension piece accessories 022 Turbulator extractor accessories 200 Front panel top 205 Top panel right 206 Top panel left 210 Control unit fascia 211 Edge protection Parts lists Parts cont 5692701 Components ...

Page 18: ...201 018 203 204 208 015 015 204 014 A 212 207 C C 209 Fig 8 A Type plate either right or left C Burner cable see parts list in the service instruc tions of the boiler control unit Parts lists Parts 5692701 Components ...

Page 19: ... Side panel back left 204 Side panel front left and back right 207 Thermal insulation jacket 208 Thermal insulation mat back 209 Vitoplex 100 logo 212 Side panel front right with pos 209 Information on pos 014 Rated heating output kW 150 200 250 310 400 410 500 620 Quantity 20 22 26 26 30 30 40 45 Parts lists Parts cont 5692701 Components ...

Page 20: ...up water Enter the volume of fill water and the water hardness into the boiler maintenance checklists For systems with a specific system volume 20 l kW heating output in multi boiler systems apply the out put of the smallest boiler follow the requirements for the next highest category of total heating output in accordance with the table In the case of serious deviations 50 l kW soften down to a to...

Page 21: ...eless used This system separation must sepa rate the water flowing through the plastic pipes from other heating circuits e g from the heat generator by the provision of a corrosion resistant heat exchanger No further anti corrosion measures are required for sealed unvented hot water heating systems subject to the above points being observed However take addi tional precautions where there is a ris...

Page 22: ...at transfer medium can cause corrosion damage Only use oxygen diffusion resistant hoses or metal hoses for flexible connections Never equip the system on the primary side with zinc plated heat exchangers containers or pipes as zinc can be corroded by glycol water mixtures To avoid the risk of corrosion ensure that there is no difference in electrical potential between system components that are in...

Page 23: ...al hardness of the feed and top up water 0 11 dH total of alkaline earths 0 02 mol m3 pH value between 9 and 10 5 Maintenance service Commissioning Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Commissioning service reports Water quality 5692701 Appendix ...

Page 24: ...vice Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Commissioning service reports Maintenance service cont 5692701 Appendix ...

Page 25: ...ated heating output C 215 At partial load 60 C 155 Product ID CE 0085BP0365 Standard seasonal effi ciency to DIN at Heating system temperature 75 60 C 86 Hs gross cv 2 Values for sizing the flue system to EN 13384 relative to 13 CO2 for fuel oil EL and 10 CO2 for natural gas Specification Specification 5692701 Appendix ...

Page 26: ...ot part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of correctly Decommissioning and disposal Final decommissioning and disposal 5692701 Appendix ...

Page 27: ... V2 1 1 EN 60335 1 2012 AC 2014 A11 2014 In accordance with the listed directives this product is designated with In accordance with the Ecodesign Directive 2009 125 EC and Implementing Regulations EU No 813 2013 and EU No 814 2013 the Vitoplex 100 type PV1 up to 400 kW may not be sold within the EU for the purpose of generating space heating and domestic hot water A sale is subject to the proviso...

Page 28: ... Order BImSchV NOx limits according to paragraph 6 1 Flue gas loss of no more than 9 according to paragraph 10 1 Standard seasonal efficiency to DIN of at least 94 in accordance with paragraph 6 2 Allendorf 1 December 2017 Viessmann Werke GmbH Co KG Authorised signatory Reiner Jansen Head of Strategic Quality Management Certificates Manufacturer s certificate 5692701 Appendix ...

Page 29: ...aintenance service report 23 Manufacturer s certificate 28 Mixer checking for ease of operation and tightness 12 O Operating and service documents 13 P Parts 16 S Safety equipment function checking 10 Setting of temperature controller 11 Sight glass in the boiler door cleaning 12 System Commissioning 7 Filling with water 7 Shutting down 7 Venting 7 System pressure checking 10 T Temperature control...

Page 30: ...30 5692701 ...

Page 31: ...31 5692701 ...

Page 32: ... Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5692701 Subject to technical modifications ...

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