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PNSPO!

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Lean Automation Kit 

Quick Start Guide – CP1L-E & NB HMI 

 

Introduction:

 

 

This document describes the procedure to setup your Lean Automation Kit.  Your kit 
comprises of a CP1L-E Ethernet-equipped PLC, NB-series colour touchscreen HMI 
(Ethernet), Westermo SDI-550 5-port Ethernet switch, and S8VS-06024 24VDC power 
supply.  Optionally, you may have selected a CP1W analogue I/O expansion module and a 
JX or MX2 inverter and/or SmartStep2 servomotor system. 
You will also have been supplied with all necessary cables and communication modules 
for the inverter and/or servo options, a CD containing samples software (for both PLC and 
HMI) and a library of technical manuals. 
 
If you have any questions regarding the assembly or operation of your kit, please call: 
 

Technical Support Team: 0870 752 0871 

or visit www.myOMRON.com 

 
 

Scope of Kits: 

 
Each kit contains an NB-series colour touchscreen HMI which is connected to the CP1L-E 
PLC via the Westermo 5-port Ethernet switch, using the supplied CAT6 patch cable. 
CX-Programmer V8.2 upwards (part of the CX-One V3 or V4 Automation Suite) is required 
to program this PLC, which you may have purchased optionally with your kit. 
NB-Designer (supplied on the resource CD) is used to program the HMI. 
The sample PLC and HMI software applications provided on the resource CD illustrate 
how pre-written Function Blocks (FB) simplify the communication process between the 
PLC and inverter(s), allowing full control and parameterisation whilst eliminating the need 
for traditional digital I/O links between the devices. 
For the SmartStep2 servomotor system option, high-speed pulse I/O control is used for 
speed and position reference, supported by dedicated PLC instructions.  Again, pre-written 
PLC and HMI applications are provided on the resource CD to demonstrate these 
functions. 

 

revision 2.0 (December 2012) 

Summary of Contents for CP1L-E

Page 1: ...Scope of Kits Each kit contains an NB series colour touchscreen HMI which is connected to the CP1L E PLC via the Westermo 5 port Ethernet switch using the supplied CAT6 patch cable CX Programmer V8 2...

Page 2: ...OMRON ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 2...

Page 3: ...WG wire connect the V output terminal of the S8VS 06024 power supply to the input terminal of the PLC and the 24V terminal of the NB series HMI 3 Using 0 5mm2 20AWG wire connect a jumper between the t...

Page 4: ...ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 4 L N E 230VAC MAINS SUPPLY 0V 24V 24V 0V 24V 0V 0V for NPN 24V for PNP NQ CN222 NQ3 TQ HMI Rear CP1L M30 PLC S8VS 06024 Power...

Page 5: ...are required Before wiring the JX inverter please refer to the Precautions for Safe Use section pages 5 9 of the User s Manual ref I558 E2 02 see Resource CD TECHNICAL DOCUMENTATION JX INVERTER It is...

Page 6: ...front of the JX and the screw terminals of the CP1W CIF11 RS422 485 communications option module fitted in the right hand slot of the CP1L PLC 1 Insert the RJ45 connector end into the front of the JX...

Page 7: ...rom their defaults Please refer to section 3 4 Operating Procedure of User s Manual I558 E2 02 if you are unfamiliar with the operation of the front panel keypad see Resource CD TECHNICAL DOCUMENTATIO...

Page 8: ...m 8 6 Loosen the screw in the bottom left corner of the inverter and remove the front cover 7 Turn DIP switch S7 to the upper 485 position as indicated in the diagram below leave switch S8 in its defa...

Page 9: ...ter please refer to the Precautions for Safe Use section of the User s Manual ref I570 E2 01 see Resource CD TECHNICAL DOCUMENTATION MX2 INVERTER It is not necessary to connect a motor to the MX2 inve...

Page 10: ...N Neutral screw terminals of the MX2 inverter as shown in the diagram on the previous page The Earth wire is terminated into an eyelet which should be attached to the leftmost M4 chassis ground screw...

Page 11: ...ct the black wire to the first screw terminal of the CP1W CIF11 module marked RDA and the red wire to the second screw terminal marked RDB 2 At the MX2 end connect the black wire to the terminal marke...

Page 12: ...ld below must be changed Please be sure to reboot the power to the inverter after changing these parameters in order for the new settings to take effect The sample software application included on the...

Page 13: ...the right most DIP switch to the ON position defines that output terminal 11 is to be used as an external safety monitor EDM output The wiring diagram on the following page assumes that a single 2 x N...

Page 14: ...switch open the MX2 will run as normal As soon as the E stop button is pressed the MX2 s power outputs to the motor are instantly cut Please bear in mind that depending on the application this may cau...

Page 15: ...amplifier should be attached to this filter using the supplied M4 screws 1 Connect a 230VAC supply to the filter as shown in the diagram above ensuring that an earth connection is made to the M4 stud...

Page 16: ...of the servo amplifier and the short flying cable at the rear of the servomotor 4 Attach the motor power cable R88A CAB001 5SR E between terminal CNB of the servo amplifier and the short flying cable...

Page 17: ...resistors in series with the CW and CCW connections Please refer to the diagram overleaf for full wiring details 1 Cut back about 25cm of the outer sheathing and braiding from the R7A CPB001S control...

Page 18: ...he ERROR COUNTER RESET signal which resets the drive s internal following error counter in the event of a fault caused by this 10 Connect the ORANGE 1 BLACK BAND wire to output 100 06 this is the RUN...

Page 19: ...OMRON ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 19 SmartStep2 servo amplifier to PLC wiring PNP CONFIGURATION FOR CP1L M30DT1 D MODEL...

Page 20: ...indicates that the system is in error 6 Connect the PINK 1 BLACK BAND wire to input 1 05 this is the IN POSITION signal which indicates that the drive has completed its move successfully 7 Cut the GR...

Page 21: ...OMRON ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 21 SmartStep2 servo amplifier to PLC wiring NPN CONFIGURATION FOR CP1L M30DT D MODEL...

Page 22: ...OMRON ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 22 SmartStep2 servo amplifier to PLC wiring PNP CONFIGURATION FOR CP1L EM30DT1 D MODEL...

Page 23: ...er inserting the DVD Please follow the on screen instructions ensuring that you select the Complete installation option and use the 16 digit license code which came with your package Once installation...

Page 24: ...on Kit see Resource CD SOFTWARE NQ DESIGNER or can be freely downloaded via www myOMRON com You will need to create a simple user account requiring just an e mail address and a password then go to Dow...

Page 25: ...he SOFTWARE folder on the Resource CD CP1L PLC DEMO LeanKitDemoCP1L sub folder and select the LeanKitDemoSoftware cxp file and click Open Connect the USB programming cable CP1W CN221 between your PC s...

Page 26: ...port 0870 752 0871 or visit www myOMRON com 26 Windows will then install the USB driver for the PLC If you see the screen below which depends upon your version of Windows click Continue Anyway Click F...

Page 27: ...small yellow triangle symbol on the top icon bar turns from grey to yellow as shown circled in red below This is the Work Online shortcut also available from the PLC menu Clicking on this connects CX...

Page 28: ...Upon completion click OK If you see this message below click Yes to return the PLC to Monitormode Run If this is the first time you have used this PLC at this point you will have to remove the power...

Page 29: ...t and the NQ3 HMI s SLAVE port at the rear of the unit If this is the first time you have connected an NQ HMI Windows will display Found New Hardware HMI USB Device Select the Install from a specific...

Page 30: ...progress of the download When the bargraph reaches 100 and Download Completed is displayed as per the picture above click Close At this point the NQ3 HMI will reboot and providing that the PLC softwar...

Page 31: ...ill see the welcome screen below The HMI s system beeper can be disabled by pressing the speaker symbol in the bottom left corner Press START You will need to define your choice of connected hardware...

Page 32: ...maximum value of 400 00Hz is possible via settings in the drive the HMI limits the input value to 50 00Hz START FWD and START REV will cause the motor to accelerate to the input frequency in a clockwi...

Page 33: ...cal Support 0870 752 0871 or visit www myOMRON com 33 Note that AT ZERO SPEED and UNDER VOLTAGE DETECT are only available for the MX2 model Pressing the blue info symbol on the main control screen bri...

Page 34: ...system you will be able to control it using high speed digital pulses from the PLC Pressing the SMARTSTEP2 SERVO button from the MAIN MENU screen brings up the following sub menu for servo control Th...

Page 35: ...system will be tuned to the application by using the Auto Tune facility within CX Drive software to increase the rigidity In order to use absolute positioning and origin search must be performed to gi...

Page 36: ...otate in the chosen direction for as long as you keep your finger on the button The PULSING indicator will light green to indicate that the PLC is outputting pulses and the IN POSN indicator will exti...

Page 37: ...xactly one revolution At the default speed of 5 000Hz a single revolution will be completed on 0 5s The relative position value can be set between 0 100 000 pulses 40 revolutions The pulse output spee...

Page 38: ...ing relative positioning you rotated the motor 20 turns clockwise 4 turns counter clockwise then jogged it a quarter turn counter clockwise performing an Absolute Position movement to 0 would cause th...

Page 39: ...The CD supplied with the Lean Kit contains the demonstration software for PLC and HMI a copy of NQ Designer programming software brochures and datasheets and technical documentation User Manuals Prog...

Page 40: ...Support 0870 752 0871 or visit www myOMRON com 40 JX MX2 INVERTER REFRESH FUNCTION BLOCK PNSPO An introduction to the JX MX2 Inverter Refresh Function Block Controlling up to 31 Inverters using MODBUS...

Page 41: ...rters in any combination via a 2 wire RS485 network No additional programming required other than defining which nodes are present and which type of inverter JX or MX2 is used at each node JX MX2 INVE...

Page 42: ...used D1002 1003 32 bits If bit 01 of word D1002 is set to ON and all others OFF this would mean that we have only one inverter present as Node 01 This could be done as a series of touchswitches on an...

Page 43: ...1001 32 bits If bit 01 of word D1000 is set to ON this would mean that we have an MX2 present as Node 01 If it is OFF this means it s a JX These are only effective if the node is defined as being pre...

Page 44: ...and and status data for each drive the I F or Interface area In our program 82 means use DM area and 100 means start at DM100 JX MX2 INVERTER REFRESH FUNCTION BLOCK PNSPO DM100 DM101 DM102 DM103 DM104...

Page 45: ...OMRON ELECTRONICS LTD Technical Support 0870 752 0871 or visit www myOMRON com 45 CONTROLLING SMARTSTEP2 WITH CP1 PLC PNSPO Using just three instructions for complete control of the SMARTSTEP2 servo...

Page 46: ...s encoder Z pulse and a physical limit or proxi switch on the mechanical system The method of origin search is simply defined within the PLC s settings JOGGING THE SMARTSTEP2 PNSPO The SPED instructio...

Page 47: ...ING WITH PLS2 PNSPO The PLS2 instruction sends a number of pulses from a transistor output at a set frequency This instruction also defines the accel and decel rates of the movement profile The specif...

Page 48: ...will move the specified distance clockwise or counter clockwise with respect to its current position Positive over travel POT and negative over travel NOT inputs from switches sensors at the physical...

Page 49: ...ove the specified distance clockwise or counter clockwise with respect to its origin position as a number of pulses from the origin If no ORG has been performed or the power to the system has been int...

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