Omron Microscan LVS-7000 Vision System Operation Manual Download | Manualshive

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P/N 84-9310027-02 Rev A

LVS

®

RIMS and Quality Control Process

Operations Manual

Version 5.6.X

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Summary of Contents for LVS-7000 Vision System

Page 1: ...P N 84 9310027 02 Rev A LVS RIMS and Quality Control Process Operations Manual Version 5 6 X...

Page 2: ...t we are using the names to the benefit of the trademark owner with no intention of infringement GS1 Solution Partner Disclaimer The information and specifications described in this manual are subject...

Page 3: ...tions 7 Press Steps 12 Quality Control Operating Instructions 13 Reviewing Errors 15 Error Functions 17 Mark an Error for Removal Replacement 17 Accept Marked Errors 17 Accept All Individual Errors on...

Page 4: ...imum safety However any equipment using electrical voltages may cause personal injury if improperly handled Do not attempt to work on the system with the main power lines connected Ensure that the AC...

Page 5: ...er device Additional features include Digitally Store All Errors Accept or Reject Errors Add Operator Notes Full Audit Trail Password Protected 21 CFR Part 11 Compliant Ready Eliminate Manual Flagging...

Page 6: ...me Rewinder and the software is also stored on the same computer The Quality Control software can be installed on the computer as well or on a remote system LVS RIMS Plus Press and Rewinder System The...

Page 7: ...LVS 7000 Operating Instructions 1 Start the LVS 7000 software The Welcome screen appears 2 Click the Log In button and enter the Operator ID and Password Click OK 3 Click the Create a NEW job button I...

Page 8: ...n or freeze images see below Note Click the Show more button until you can see a complete label with at least a quarter label either above or below the label 6 Draw a sector slightly outside the edge...

Page 9: ...rs around any other labels across the web and also detects and creates sectors around any 1D or 2D bar codes in each label see below 8 A job name is automatically entered in the Job name field You may...

Page 10: ...system were running normally with the exception that no data is stored and no I O is triggered Refer to the Make Ready Mode section in the LVS 7000 Operations Manual for more information Click the St...

Page 11: ...file See the Press Steps section below for more information on printing a barcode 13 After clicking the Start New Run button the Operate Running the Job screen appears this screen is what you monitor...

Page 12: ...e barcode from the printer 5 Affix the label on the web at the idler just past the light on the LVS camera system as indicated by the LVS barcode arrow label see right image 6 Jog the web until the LV...

Page 13: ...that contains all jobs needing review by Quality Control see below 2 To review or overwrite barcodes that have already been Quality Controlled double click on the text below the table highlighted in...

Page 14: ...rors Previous Warning and Next Warning Allows you to view warnings Summary Report Allows you to view a summary of the activity Print errors Allows you to print the errors Print all Allows you to print...

Page 15: ...rror Functions for error function descriptions 4 Click Exit when the job has been successfully completed 5 Click Yes when a window appears asking if you wish to save all of your changes Actual image o...

Page 16: ...anual Version 5 6 X Page 16 of 35 6 A message appears asking if you want to leave notes for the operator Clicking Yes opens a text file where notes can be entered and connected to the job for the LVS...

Page 17: ...ector appears in yellow see A below If any of the individual errors of a repeat label are not accepted the web stops at that label for removal replacement Note Click the Undo Accept button to undo the...

Page 18: ...anual Version 5 6 X Page 18 of 35 2 Click on the line where you want to splice to end and then click the Splice to here button Figure 1 Good labels can be spliced out with bad labels but no images of...

Page 19: ...nder 1 Place the roll of labels on the rewinder Advance the labels forward until the barcode reaches the area where you want the defects to stop Align the barcode on the labels to the center of the LV...

Page 20: ...Click the Enter Barcode button see below 5 Enter the 11 digit barcode or use a hand held scanner to scan the barcode and click OK 6 The main LVS RIMS page appears see below The bottom portion of the...

Page 21: ...op left corner of screen Red dot surrounded by green Indicates first label has an error Hollow dots When a splice has been requested the red and blue dots appear hollow to indicate a splice should tak...

Page 22: ...in the home position At this point the physical error will be seen in the defined error viewing section on the rewinder IMPORTANT The error dot must be jogged to the home position for these option but...

Page 23: ...are b Remove all remaining labels from the completed job c Load the roll for the new job and bring the LVS bar code to the home position which is the point where defects are located when the correspon...

Page 24: ...igure in the Process Overview section to understand the workflow from the LVS 7000 to the LVS RIMS system LVS 7000 Default Directory Version 5 6 9 C Users username AppData Roaming Microscan LVS 7000 J...

Page 25: ...P Address is 192 168 0 101 and the Omron Microscan folder was shared then In1 could be listed as In1 192 168 0 101 Microscan LVS 7000 Jobs In2 Used if there is more than one LVS 7000 system In3 Used i...

Page 26: ...ce table In1 Tells the LVS RIMS computer where to find QC Job files it usually points to the computer and directory where the QC computer saves its Jobs For example if the QC computer s IP Address is...

Page 27: ...TING DEFINITION RewinderOffset Determines when the error signal is sent in pulses StopDwellInMs Determines how long a signal will stay on when sending an error it is usually set to 10 20 50 or 100 MS...

Page 28: ...on 5 6 X LVS RIMS Quality Control Process Operations Manual Version 5 6 X Page 28 of 35 Appendix A Replacing and Splicing Options Replace One The Replace One button allows you to remove a label and re...

Page 29: ...al Version 5 6 X LVS RIMS Quality Control Process Operations Manual Version 5 6 X Page 29 of 35 2 The red dot depicting the error is removed 3 Remove the label from the roll and replace with another l...

Page 30: ...n allows you to remove one label and then splice together the remaining labels 1 Click the Splice One button Note that the red dot depicting the error is removed see below 2 Cut the desired label and...

Page 31: ...y labels and splice together the remaining labels 1 Click the Begin Splice Many button 2 Cut the desired labels at the Stop arrow and bring the remaining labels together 3 Upon completion click the En...

Page 32: ...you can find your place within the job if you have a defect located at the second splice table and the barcode number for the job performed by Press operator who prints two barcodes with an encoded l...

Page 33: ...Manual Version 5 6 X LVS RIMS Quality Control Process Operations Manual Version 5 6 X Page 33 of 35 3 Enter the 11 digit barcode or use a handheld scanner to scan the barcode and click OK 4 When the j...

Page 34: ...5 Using the left and right arrow buttons on the screen click until you locate the defect on the screen that matches the defect on the second splice table 6 When the image matches the defective label c...

Page 35: ...king the X button the system crashes and you must log in again and repeat the above steps 8 Remove or replace the defective label and begin operating the Rewinder The red dot outlined in green indicat...

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