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7
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5.
ADJUSTMENTS AND CHECKS BEFORE USE
5-1.
Checking the model number of the main body
Check if the machine has the parts which match the nominal diameter of the
screws to be loaded. Check the model number of the rail, escaper, robot es-
caper guide, and passing plate by referring to the following table.
Before delivery, each section of the machine is checked and adjusted with
panhead screws matching the nominal diameters of the model ordered.
Operate the machine with the screws loaded to check that the pick up is
smooth. If the height or or shape of the screw head is different or if the
operation is regarded as abnormal, each section must be readjusted.
If this is the case, make the following checks and adjustments:
Identification stamp
Escaper
Robot escaper
guide
If the rail, escaper, robot escaper guide and passing plate are replaced, screws with a different nominal diameter
can be accepted. After these parts are replaced, fine adjusting is required.
The respective adjusting procedures will be described elsewhere. Please read these procedures.
Passing plate
identification seal
The rail identification
seal can be located after
removing the front cover.
Screw pick up site
㻾㼑㼒㼑㼞㼑㼚㼏㼑㻌㼠㼍㼎㼘㼑㻌㼛㼒㻌㼠㼔㼑㻌㼟㼜㼑㼏㼕㼒㼕㼑㼐㻌㼟㼏㼞㼑㼣㼟
㻿㼏㼞㼑㼣
㼒㼑㼑㼐㼑㼞
㼟㼑㼞㼕㼑㼟
㻿㼏㼞㼑㼣
㼒㼑㼑㼐㼑㼞
㼙㼛㼐㼑㼘
㻿㼏㼞㼑㼣
㼟㼕㼦㼑
㻱㼤㼏㼔㼍㼚㼓㼑㻌㼗㼕㼠
㻺㼛㻚
㻾㼍㼕㼘㻌㼙㼛㼐㼑㼘
㻺㼛㻚
㻱㼟㼏㼍㼜㼑㼞
㼙㼛㼐㼑㼘㻌㻺㼛㻚
㻾㼛㼎㼛㼠
㼑㼟㼏㼍㼜㼑㼞㻌㼓㼡㼕㼐㼑
㼙㼛㼐㼑㼘㻌㻺㼛㻚
㻼㼍㼟㼟㼕㼚㼓
㼜㼘㼍㼠㼑
㼙㼛㼐㼑㼘㻌㻺㼛㻚
㻿㼏㼞㼑㼣
㼟㼕㼦㼑
㻿㼏㼞㼑㼣
㼟㼔㼍㼒㼠
㼐㼕㼍㼙㼑㼠㼑㼞
(
φ
)
㻿㼏㼞㼑㼣
㼔㼑㼍㼐
㼐㼕㼍㼙㼑㼠㼑㼞
(
φ
)
㼃㼍㼟㼔㼑㼞
㼐㼕㼍㼙㼑㼠㼑㼞
(
φ
)
㻿㼏㼞㼑㼣
㼔㼑㼍㼐
㼠㼔㼕㼏㼗㼚㼑㼟㼟
(mm)
㻿㼏㼞㼑㼣㻌㼟㼔㼍㼒㼠
length(mm)
㻿㼑㼙㼟
㻰㼛㼡㼎㼘㼑
㼟㼑㼙㼟
㼃㼍㼟㼔㼑㼞
㼔㼑㼍㼐
㻻㻹㻙㻞㻢㻾㻞㻜
φ
㻞㻚㻜
㻻㻹㻾㻞㻜㻿㻱㼀
㻻㻹㻾㻞㻜
㻿㻵㻱㻞㻜
φ
㻞㻚㻜
1.9~2.1
2.4~6
2.4~10
0.35~6
2.6~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻞㻟
φ
㻞㻚㻟
㻻㻹㻾㻞㻟㻿㻱㼀
㻻㻹㻾㻞㻟
㻿㻵㻱㻞㻟
φ
㻞㻚㻟
2.2~2.4
2.7~6
2.7~10
0.35~6
2.9~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻞㻢
φ
㻞㻚㻢
㻻㻹㻾㻞㻢㻿㻱㼀
㻻㻹㻾㻞㻢
㻿㻵㻱㻞㻢
φ
㻞㻚㻢
2.5~2.7
3.0~6
3.0~10
0.35~6
3.2~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻟㻜
φ
㻟㻚㻜
㻻㻹㻾㻟㻜㻿㻱㼀
㻻㻹㻾㻟㻜
㻿㻵㻱㻟㻜
φ
㻟㻚㻜
2.9~3.2
3.5~6
3.5~11
0.35~6
3.6~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻟㻡
φ
㻟㻚㻡
㻻㻹㻾㻟㻡㻿㻱㼀
㻻㻹㻾㻟㻡
㻿㻵㻱㻟㻡
φ
㻟㻚㻡
3.4~3.7
4.0~8
4.0~11
0.35~6.5
4.1~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻠㻜
φ
㻠㻚㻜
㻻㻹㻾㻠㻜㻿㻱㼀
㻻㻹㻾㻠㻜
㻿㻵㻱㻠㻜
φ
㻠㻚㻜
3.8~4.2
4.5~8
4.5~12
0.35~6.5
4.6~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻡㻜
φ
㻡㻚㻜
㻻㻹㻾㻡㻜㻿㻱㼀
㻻㻹㻾㻡㻜
㻿㻵㻱㻡㻜
㻻㻹㻡㻜
φ
㻡㻚㻜
4.8~5.2
5.5~10
5.5~12
0.35~7
5.6~25
○
○
○
○
○
○
㻻㻹㻙㻞㻢㻾㻢㻜
φ
㻢㻚㻜
㻻㻹㻾㻢㻜㻿㻱㼀
㻻㻹㻾㻢㻜
㻿㻵㻱㻢㻜
㻻㻹㻢㻜
φ
㻢㻚㻜
5.8~6.2
6.5~11
6.5~12
0.35~7.5
6.6~25
○
○
○
○
○
○
使用ネジ
の呼び
ピッチ
外形min
㻺㻶㻜㻚㻡
㻞
㻜㻚㻠
㻜㻚㻜㻥㻡
㻝㻚㻥㻝
㻺㻿㻮㻜㻚㻟㻡
㻞㻚㻟
㻜㻚㻠
㻜㻚㻜㻥㻡
㻞㻚㻞㻝
㻞㻚㻢
㻜㻚㻠㻡
㻜㻚㻝
㻞㻚㻡㻜
㻟
㻜㻚㻡
㻜㻚㻝㻜㻢
㻞㻚㻤㻥
㻟㻚㻡
㻜㻚㻢
㻜㻚㻝㻞㻡
㻟㻚㻟㻤
㻠
㻜㻚㻣
㻜㻚㻝㻠
㻟㻚㻤㻢
㻡
㻜㻚㻤
㻜㻚㻝㻡
㻠㻚㻤㻡
㻢
㻝
㻜㻚㻝㻤
㻡㻚㻤㻞
㻻㻹㻙㻞㻢㻾
㻿㻵㻱㻾㻞㻜㻙㻟㻜
㻻㻹㻞㻜㻙㻟㻜
㻿㻵㻱㻾㻟㻡㻙㻠㻜
㻻㻹㻟㻡㻙㻠㻜
㻿㻵㻱㻾㻡㻜㻙㻢㻜
㻿㼔㼍㼜㼑㻌㼛㼒㻌㼟㼏㼞㼑㼣㻌㼔㼑㼍㼐
㻼㼍㼚㻌㼔㼑㼍㼐
㼎㼕㼚㼐
㻲㼘㼍㼠
㼔㼑㼍㼐
㼔㼑㼤㼍㼓㼛㼚
㼒㼘㼍㼚㼓㼑
㼎㼛㼘㼠
○ Check the screw load amount
○ Check and adjust the passing plate
○ Check and adjust the holding plate
○ Check and adjust the timer
○ Check and adjust the brush
○ Check and adjust the rail vibration
○ Check and adjust the front and rear sides of the rail