Ochsner AIR BASIC 109 Operating Manual/Installation Manual Download Page 1

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BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08.docx

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Operating manual/installation manual

AIR BASIC 109
AIR BASIC 211
AIR BASIC 416
AIR BASIC 618

Air/water heat pump

Heating/cooling/DHW

Summary of Contents for AIR BASIC 109

Page 1: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 1 of 92 Operating manual installation manual AIR BASIC 109 AIR BASIC 211 AIR BASIC 416 AIR BASIC 618 Air water heat pump Heating cooling DHW...

Page 2: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 2 of 92...

Page 3: ...32 4 2 4 Using T200 with a heating circuit with mixing valve 40 4 2 5 Cooling with T200 40 4 2 6 T200 electrical connection 41 4 2 7 T200 maintenance 42 5 Refrigerant lines 44 5 1 Outdoor unit connect...

Page 4: ...liance repairs modifications may only be carried out by authorised bodies Turn off all mains fuses of the system before carrying out any work on plug in strips or electrical connections wires Commissi...

Page 5: ...x Page 5 of 92 2 Appliance description 2 1 Available models AIR BASIC 109 C11B G1 1 AIR BASIC 109 C11B T200 AIR BASIC 211 C11B G1 1 AIR BASIC 211 C11B T200 AIR BASIC 618 C12B G1 1 AIR BASIC 618 C12B T...

Page 6: ...aporator C Temperature sensor air inlet evaporator OAT D Temperature sensor evaporator OMT E 4 way switching valve F Electronic expansion valve EEV G Temperature sensor compressor head CTT H Liquid se...

Page 7: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 7 of 92 3 2 Dimensions AIR BASIC 109 Figure 2 Outdoor unit dimensionsAIR BASIC 109 AIR BASIC 211 Figure 3 Outdoor unit dimensionsAIR BASIC 211...

Page 8: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 8 of 92 AIR BASIC 416 AIR BASIC 618 Figure 4 AIR BASIC 416 and AIR BASIC 618 outdoor unit dimensions...

Page 9: ...n open and exposed location e g on a flat roof Wind can cause problems with de icing on the outdoor unit in defrosting mode due to increased heat dissipation We recommend installing the outdoor unit w...

Page 10: ...t right angles to the front view side of the appliance with access to refrigerant pipe connections and electrical connection of the outdoor unit to be installed The thicknesses of cover are average va...

Page 11: ...sions in mm The floor brackets must be anchored on site using long screws in the fully cured foundation strips tipping protection Recommendation Drill 2 holes in each of the floor brackets at the appr...

Page 12: ...r no 912633 3 Foundation strips 4 Gravel 5 Topsoil 6 Non woven geotextile for cohesive soil 7 Drainage pipe 8 Frost penetration depth 3 4 4 Outdoor unit foundation AIR BASIC 211 Installation without f...

Page 13: ...acket 1 Screw e g 12x100 V2A with washer 2 Rubber support supplied with product 3 Foundation strips 4 Gravel 5 Topsoil 6 Non woven geotextile for cohesive soil 7 Drainage pipe 8 Frost penetration dept...

Page 14: ...sound insulation 3 5 1 Requirements for wall mounting Figure 11 Wall bracket dimensions L 600 mm H 340 mm Material S235JR RST 37 2 galvanised zinc coating min 50 m Load bearing capacity F1 2 55 kN Con...

Page 15: ...he wall are derived from these Drill the holes in the wall Install the wall brackets Install the 4 rubber metal buffers for sound insulation to the wall brackets Observe the distances between holes fo...

Page 16: ...ces The heat pump must be acoustically insulated from the floor Reverberant sound reflecting rooms can increase the perceived noise emission There is always a possibility of transmitting vibrations no...

Page 17: ...Flow sensor Air vent Circulation pump Plate heat exchanger Condenser Expansion vessel Service valve for expansion vessel Bypass connection Valve for filling and draining DHW flow Heating flow Heating...

Page 18: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 18 of 92 4 1 3 Dimensions Figure 19 Indoor unit tilt height Figure 20 Indoor unit dimensions Figure 21 Indoor unit connection dimensions...

Page 19: ...ional expansion vessel externally See EN 12828 4 1 5 Venting the system Figure 23 Indoor unit air vent valve Water will escape when the safety valve is opened Route the plastic hose at the rear of the...

Page 20: ...t Static head Difference between highest and lowest points in the system Pre charge pressure static head 0 3 bar System charge pressure pre charge pressure 0 5 bar when cold Max permissible operating...

Page 21: ...COM Li C1 C2 X3 L N PE OTE controller supply EVU EVU PSU signal contact HLSC HLSC External high limit safety cut out heat sink Pin 10 DHW tank booster heater Terminal Description 7 Heating circuit pum...

Page 22: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 22 of 92...

Page 23: ...be built according to schematic 7 1 1 or 7 2 1 CAUTION The closures provided are only for transport Replace them with suitable plugs if the DHW flow or return is not being used A buffer of at least 2...

Page 24: ...eating cooling without buffer tank without DHW heating Golf Midi indoor unit Figure 26 System schematic hydraulic version I This version shows the connection directly to the heating system without buf...

Page 25: ...rsion Ia Heating cooling without buffer tank without DHW heating with individual room control Golf Midi indoor unit Figure 27 System schematic hydraulic version Ia This version shows the connection di...

Page 26: ...n II Heating cooling without buffer with DHW tank with ECO tank See also ECO tank installation manual Figure 28 System schematic hydraulic version II This version shows the DHW heating connection to t...

Page 27: ...cooling without DHW tank With ECO tank and individual room control Figure 29 System schematic hydraulic version IIa This version shows the DHW heating connection to the ECO tank with 110 l with chang...

Page 28: ...tic hydraulic version IIIu This version shows the connection to a buffer tank that is coupled to the heating system and DHW The buffer tank is loaded differently for heating and DHW heating via the 3...

Page 29: ...heating via non pressurised distributor cooling mode not possible Figure 31 System schematic hydraulic version IV This version shows the combination of heating circuit and DHW tank Cooling is not pos...

Page 30: ...This version shows the combination of a buffer tank which supplies the heat to the heating circuit Furthermore the DHW tank is charged via the heat pump To minimise the switching frequency operation...

Page 31: ...cator protects the inside of the tank against corrosion The heating water heated by the heat pump is pumped through an internal indirect coil in the DHW tank The internal indirect coil transfers the a...

Page 32: ...17 Air vent valve Figure 34 Main components in T200 indoor unit 4 2 3 Installation 4 2 3 1 Installation location CAUTION Do not install the appliance in damp rooms Install the appliance in a frost fre...

Page 33: ...ection Connection Hydraulics and refrigeration e01 Heating circuit flow 1 union nut with flat gasket e02 Heating return 1 union nut with flat gasket e50 Hot gas line e51 Liquid line c01 Cold water inl...

Page 34: ...BA_AIR_BASIC_ELW_Multitower_OTE3_SW5x_CC_EN_V08 docx Page 34 of 92 Dimensions Figure 37 T200 dimensions...

Page 35: ...he front cladding Remove the screw from the top centre of the appliance Unhook the front cladding towards the top Disconnect the control panel plug and the front panel earth wire Installing the front...

Page 36: ...e sections 1 Pull the top section towards the front Figure 44 Separating the appliance sections 2 Tilt the top section towards the back Use the grip rail for better grip during transport Figure 45 Set...

Page 37: ...Figure 48 Assembling the appliance sections 2 Slide the top appliance section towards the rear until it is flush with the bottom section When the appliance sections are assembled correctly the end pos...

Page 38: ...pliance must be operated with pressure fittings Cold water pipe Permitted materials are galvanised steel stainless steel copper and plastic CAUTION A safety valve is required DHW pipe Permitted materi...

Page 39: ...switching valve to the OTE controller has been disconnected at the factory Once the system is successfully filled connect the plugs PIN3 N PE and PIN4 N PE on the OTE controller Filling the DHW tank F...

Page 40: ...circuit pump position The heating circuit pump is the left hand pump in the upper section of the T200 Adaptor The adaptor needs to have the following dimensions Connections 2 x 1 MT with flat gasket L...

Page 41: ...rical connection Figure 51 T200 electrical connection The appliance junction box is located behind the front panel Figure 52 T200 indoor unit cable entry Route all mains and sensor cables through the...

Page 42: ...t mixing valve MVH 41 42 Control elements eBus 43 Mixer sensor TMK 44 Outdoor temperature sensor TA 55 Default target value building management system BMS 4 2 7 T200 maintenance CAUTION Before any wor...

Page 43: ...tank Clean the appliance via the inspection flange For tightening torques and flange bolts see Specification Sacrificial anode CAUTION If the wear indicator has changed from a white to red colour let...

Page 44: ...r appropriate gloves protective clothing and protective glasses Unit AIR BASIC 109 AIR BASIC 211 AIR BASIC 416 AIR BASIC 618 max length m 20 20 20 20 max height differential m 10 15 15 15 Refrigerant...

Page 45: ...Figure 57 Refrigerant line routing D Pressure line suction line E Oil lift bend min bending radius 5x diameter max 10 m AIR BASIC 109 max 15 m AIR BASIC 211 AIR BASIC 416 and AIR BASIC 618 max 10 m AI...

Page 46: ...e system Figure 58 View of solder crimp fitting The solder crimp fittings provide a better seal than crimps made on site Leak rate 1 g year CAUTION OCHSNER customer service will solder the crimp fitti...

Page 47: ...n the top of the indoor unit Customer service will solder them in this location during commissioning Do not bend these pipes Bend the pipes coming from the outdoor unit for connection Figure 60 View o...

Page 48: ...ollowing conventional cable Y ST Y 2x2x0 8 CAUTION OCHSNER accepts no liability for damage caused by insufficient protection against electric emissions 0 8 mm Table 4 Cable cross sections 6 2 PSU cont...

Page 49: ...inverter 1 3 kVA According to TAEV part III or TOR part D1 operation of these appliances requires the written permission of the grid operator This permission should be obtained by an electrician Opera...

Page 50: ...AC 50 Hz N PE 2 PSU cable remove the factory fitted jumper 3 Control cable 240 VAC 4 Supply of integral 5 9 kW E rod 5 Bus connection between indoor and outdoor unit lay the screen on both sides 6 Out...

Page 51: ...er distributor 1 Outdoor unit supply 1x 220 240 VAC 50 Hz N PE 2 PSU cable remove the factory fitted jumper 3 Control cable 240 V 4 Supply of integral 5 9 kW E rod 5 Bus connection between indoor and...

Page 52: ...PSU cable remove the factory fitted jumper 3 Control cable 240 V 4 Supply of integral 8 8 kW E rod 5 Bus connection between indoor and outdoor units lay the screen on both sides 6 Outdoor sensor 7 Ve...

Page 53: ...ndoor unit C Meter distributor 1 Outdoor unit supply 1x 220 240 VAC 50 Hz N PE 2 PSU cable remove the factory fitted jumper 3 Control cable 240 V 4 Supply of integral 8 8 kW E rod 5 Bus connection bet...

Page 54: ...SU cable remove the factory fitted jumper 3 Control cable 220 240 V 4 Supply of integral 8 8 kW E rod 5 Bus connection between indoor and outdoor units lay the screen on both sides 6 Outdoor sensor 7...

Page 55: ...PE 2 PSU cable remove the factory fitted jumper 3 Control cable 240 V 4 Supply of integral 8 8 kW E rod 5 Bus connection between indoor and outdoor units lay the screen on both sides 6 Outdoor sensor...

Page 56: ...ion Install the system according to the relevant standards and local guidelines KEY Low voltage cables must be routed away from 240 V 400 V cables a Heat pump terminal strip 1 Wiring charging pump buf...

Page 57: ...r buffer sensor TPM NOTE In systems with direct heating circuit install the TPO sensor in the heating flow of the heat pump indoor unit Install the TPO sensor in the indoor unit at the marked location...

Page 58: ...O tank Mounting the rail The Eco tank is mounted with a mounting rail This has to be mounted on the wall with screws and wall plugs consider the load bearing capacity and strength of the wall The conn...

Page 59: ...culation pump Heat pump is running heating output too low Excessive heat demand Reduce heat load Source system overstretched Reduce heat load Heat pump is switched to boiler priority Check controller...

Page 60: ...heat source system WQA using the flow meters specified by OCHSNER We recommend that when non routine work takes place requiring refilling e g system alteration or pipe breakage a current water assessm...

Page 61: ...formed service not only helps to save energy but also protects the environment In addition correct care of the heating system is necessary to ensure many years of service life and indeed to extend the...

Page 62: ...nly be decommissioned by an authorised specialist contractor refrigeration air conditioning heating The refrigerant or brine should be drained removed and properly recycled or disposed of by the contr...

Page 63: ...t 1 4301 Stainless steel PHE mat 1 4301 Temperature differential K 5 5 5 5 Flow rate m h 0 8 1 43 1 9 1 9 Buffer tank Required NO NO NO NO Heating mode performance figures Standard point A10 W35 Heati...

Page 64: ...rating point A35 W18 Cooling capacity range kW 2 22 6 46 1 80 11 10 5 49 13 89 5 49 13 89 Nominal cooling capacity kW 4 91 7 90 12 62 12 62 Total nominal power consumption kW 1 02 2 60 4 19 4 19 Energ...

Page 65: ...uency at max output Hz 84 95 75 75 Nominal air flow rate m h 2500 4590 7000 7000 Number of fans 1 1 2 2 Cumulative output level measured with reference to EN 12102 EN ISO 9614 2 Assessed total sound p...

Page 66: ...compressor A 10 5 15 15 10 Starting current compressor with stalled armature A 20 25 20 32 Starting current charging of DC capacitor A 45 35 Fuse protection tripping curve C A 16 16 20 32 Fan max W 35...

Page 67: ...rge kg 1 2 2 15 2 95 2 95 Top up charge for line lengths 12 m to 20 m g m 20 60 60 60 Permiss operating pressure high pressure side low pressure side bar 43 43 43 43 Liquid line mm 6 x 1 10 x 1 10 x 1...

Page 68: ...re bar 15 Draw off rate of DHW tank l min 25 Buffer tank Nominal capacity l 100 Material Steel Max operating pressure bar 3 Test pressure bar 4 5 Max permissible temperature C 95 Water hardness dH 3 p...

Page 69: ...3_SW5x_CC_EN_V08 docx Page 69 of 92 11 2 Performance figures 11 2 1 AIR BASIC 109 Figure 72 Performance curveAIR BASIC 109 X air temperature C Y heating output kW X air temperature C Y power consumpti...

Page 70: ...ltitower_OTE3_SW5x_CC_EN_V08 docx Page 70 of 92 11 2 2 AIR BASIC 211 Figure 73 Performance curveAIR BASIC 211 X air temperature C Y heating output kW X air temperature C Y power consumption kW X air t...

Page 71: ...Page 71 of 92 11 2 3 AIR BASIC 416 Figure 74 Performance curve AIR BASIC 416 X air temperature C Y heating output kW X air temperature C Y power consumption kW X air temperature C Y COP max output max...

Page 72: ...Page 72 of 92 11 2 4 AIR BASIC 618 Figure 75 Performance curve AIR BASIC 618 X air temperature C Y heating output kW X air temperature C Y power consumption kW X air temperature C Y COP max output max...

Page 73: ...2 SCOP 2 45 2 71 3 25 DHW T200 B Colder Medium Warmer WH 65 71 82 Energy consumption kWh 1282 1172 1017 Draw off profile L Tank losses W 79 indoor outdoor Sound power level dBA 60 Controller class wi...

Page 74: ...ontrol II Controller contribution 2 AIR BASIC 416 C12A T200 AIR BASIC 618 C12B T200 Low temperature 35 C A Colder Medium Warmer s 142 173 228 Energy consumption kWh 9917 4627 1240 P rated kW 15 10 5 S...

Page 75: ...type OCHSNER AIR BASIC is defined as 20 C with a maximum flow temperature of 50 C The maximum flow temperature TWV of the heat pumps is 55 C at 15 C outdoor temperature Therefore a max system tempera...

Page 76: ...5 7 5 output level III Figure 77 AIR BASIC EAGLE indoor unit residual head 11 2 T200 indoor unit hydraulic residual head Figure 78 T200 indoor unit heating circuit residual head OCHSNER AIR BASIC EAGL...

Page 77: ...ommended flow rates AIR BASIC 109 C11B G1 1 0 8 m h AIR BASIC 211 C11B G1 1 1 4 m h AIR BASIC 416 C12A G1 1 1 9 m h AIR BASIC 618 C12B G1 1 1 9 m h AIR BASIC 109 C11B T200 0 8 m h AIR BASIC 211 C11B T...

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Page 88: ...tic hydraulic version Ia 25 Figure 28 System schematic hydraulic version II 26 Figure 29 System schematic hydraulic version IIa 27 Figure 30 System schematic hydraulic version IIIu 28 Figure 31 System...

Page 89: ...and rear view of tank with mounting rail 58 Figure 72 Performance curveAIR BASIC 109 69 Figure 73 Performance curveAIR BASIC 211 70 Figure 74 Performance curve AIR BASIC 416 71 Figure 75 Performance...

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Page 92: ...com OCHSNER W rmepumpen GmbH Germany D 60314 Frankfurt a M Riederhofstra e 27 Hotline for system partners 49 0 1805 832840 Customer service hotline 49 0 69 256694 495 kontakt ochsner de www ochsner co...

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