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Document UT-MT-0573 

 

Page 24 of 28 

Edition 03/13/2012 

Supersedes edition 02/09/2010 

 

 
SLTH – SEMI-FLUSH THRESHOLD LIGHT 
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE

 

 

 

Any O-Ring that is stretched, torn, has a permanent set or some other defect, which would 
prevent it from forming a water-tight seal must be replaced with a new O-Ring
Remove the fixture from the base and open the fixture, as described at paragraph 4.1. 
Light assembly is equipped with the following gaskets: 

• 

O-Ring between dome and lower cover (fig.1 - n°20);  

• 

O-Ring around the dome (fig.1 - n°19); 

• 

O-Ring between fixture and shallow base (fig.7 – n°7); 

• 

prism gasket mounted between prism and the dome (fig.1 - n°4). As much as regards 

prism gasket replacement see par 4.3. 

 
 
5.6.2.  O-Ring replacement 
 
Remove  the  old  O-Ring  from  the  groove  and  clean  the  flange  mating  surfaces  and  the 
groove,  scraping  carefully.  Take  care  not  to  damage  the  mating  surface  and  the  bottom 
and sides of the groove. Position it in the centre of its groove and push it inside. 
 
NOTE 1: Make sure that the proper O-Ring is re-inserted into the groove. 
NOTE  2:  The  seat  of  an  O-Ring  gasket  is  dimensioned  to  allow  the  proper  positioning 

when compressed between the mating surfaces. Screws properly tightened are 
important in obtaining a complete seal. 

 

TIGHTENING TORQUE 

lower cover HSCH M5x16 

2.5 Nm 
44 Nm (for shallow base) 

fixture locking screw 

25 Nm (for L-868 base, size B) 

 
 
5.7. 

CABLE LEAD WITH PLUG 

 
5.7.1.  Removing the cable lead with plug 
 
Remove the fixture from the base and open the fixture, as described at paragraph 4.1. 
Inside  the  lower  cover,  disconnect  the  pair  of  wires  with  faston  terminals  from  the 
insulating  strip  of  the  damaged  cable  lead.  Remove  the  faston  terminals  by  cutting  the 
cables, unscrew the gland and pull out the cable lead with gland gasket. 
 
5.7.2.  Installing the new cable lead with plug 
 
Insert on the new power supply cable lead with plug the new gland nut with teflon washer, 
metal washer and then the new gland gasket so that the available length of cables outside 
the fixture is approx. 50 cm when re-assembled. Pull both cables through the suitable hole 
provided in the bottom of the lower cover; then splice each cable for a length of approx. 7 
mm and clamp the female faston terminal to the cable. 
Place  the  gland  gasket  inside  its  seat  and  tighten  the  gland  nut.  Restore  internally  the 
electrical connections. 
Reassembly the fixture following instructions of par 4.2. 

Summary of Contents for SLTH

Page 1: ...E AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM IT CAN BE SIGNED ON REQUEST THIS DOCUMENT AND THE DATA CONTAINED HERE IN IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED USED OR DISCLOSED IN WHOLE OR IN PA...

Page 2: ...dition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE EDITION Data 02 09 2010 Emission 03 13 2012 Second Edition REVISIONS Index Date Description Wr...

Page 3: ...epaid by Purchaser to establish a claim under this warranty The cost of labour for the installation of a repaired or replaced Product shall be borne by Purchaser Replacement parts provided under the t...

Page 4: ...ystem and check for voltage presence before accessing REANIMATION The maintenance staff must be aware of the risks related to electricity criteria to prevent the risk of electric shock and resuscitati...

Page 5: ...RY WIRING 20 4 MAINTENANCE 20 4 1 REMOVING AND OPENING THE LIGHT UNIT FROM THE BASE 21 4 2 PRIMS CLEANING 21 4 2 1 Prism outside cleaning 21 4 2 2 Prism outside cleaning 21 4 3 PRISM REPLACEMENT 22 4...

Page 6: ...d Part List 9 Figure 2 Complete P N identification 10 Figure 3 Dome Outside view 11 Figure 4 Dome Inside view 11 Figure 5 Lower cover optional fuse cutout Inside view 12 Figure 6 Lower cover with opti...

Page 7: ...t through different positioning of the lamps In this way all lights result mechanically identical and the shallow base installation becomes very easy because no precise toe in is required during civil...

Page 8: ...er is provided with one threaded hole for cable entry and external grounding screw with yellow green cable lead size 2 5 mm 2 0 460 m long with male faston terminal A suitable valve is outside mounted...

Page 9: ...Vibration damping block 4 15 Spacer 4 16 HSCH M5x25 inox screw 4 17 5 inox grower washer 5 18 5x10x1 inox washer 7 19 O Ring 41150 silicone 1 20 O Ring 6850 silicone 1 21 Expanded PTFE strip 1 22 HSC...

Page 10: ...Basic P N Colour G Green A Green FAA Toe in RI Left LI Right ST Straight Lamps 200 2x105W 6 6A reflectorized Mounting Assembly B Standard Shallow Base 12 dia O No Mounting Assembly Options F Fuse Cut...

Page 11: ...nit fastening 3 Slot for dome removal 4 Painted area to identify the beam colour 5 Label with arrow for toe in identification Figure 3 Dome Outside view 1 Window to seat the prism 2 Through holes for...

Page 12: ...sulating strip cable 3 Insulating strips 4 Insulating strips fastening screws 5 Lamp supporting plate identification label 6 Leak test valve Figure 5 Lower cover optional fuse cutout Inside view 1 Cab...

Page 13: ...able entry The shallow base is designed for cementing in place by means of epoxy resin in a hole drilled in the pavement The fixture has to be fastened to the base by means of six hex cap screws compl...

Page 14: ...n the specified limits All surfaces of the recess must be clean and dry If any of these surfaces is damp it is desirable that it be dried and blown clean with a compressed air blast The recess side wa...

Page 15: ...15 of 28 Edition 03 13 2012 Supersedes edition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE Figure 8 Example of threshold configuration one trans...

Page 16: ...be laid in cable ducts fig 10 Proceed as follow to realize a proper installation A B 1 Unscrew the six locking screws and remove the fixture from the base using the lifting tool P N 332 4140 or 332 4...

Page 17: ...f sealer to the bottom of the drilled hole to assure a bond between the bottom of the light base and the drilled hole It may be necessary to place temporary plugs so as to block the wireways entrances...

Page 18: ...should be filled with sealer up to approx 25 mm from the pavement according to the local needs Fill the remaining 25 mm with a suitable joint sealing filler 11 Lay the secondary power cable equipped...

Page 19: ...NANCE 1 Positioning jig 2 Align the jig notch with the mark on the pavement 3 Circular level 4 Screws and spacers for the jig mounting 5 Lobe knob for positioning jig levelling 6 Shallow base notches...

Page 20: ...installation tightening torque is 25 Nm The fixture is subject to optical misalignment and or mechanical damage if not properly seated 4 3 SECONDARY WIRING The IEC 61823 International Standard AGL ser...

Page 21: ...screws HSCH M5x16 fig 1 n 22 If the lower cover assembly is hard to remove it is possible to use two of these screws in two threaded holes close to the locking holes Every time the fixture is removed...

Page 22: ...1 Removing the prism Remove the fixture from the base and open the fixture as described at paragraph 4 1 Clean out possible pieces of the old prism and all accumulated debris from the inside Remove t...

Page 23: ...fig 1 n 8 9 and fix it to the dome using the relevant screws BHC M5x10 fig 1 n 10 Inspect all components ins ide the fixture for damages or signs of corrosion Replace all necessary components Reassemb...

Page 24: ...et is dimensioned to allow the proper positioning when compressed between the mating surfaces Screws properly tightened are important in obtaining a complete seal TIGHTENING TORQUE lower cover HSCH M5...

Page 25: ...ctions of par 4 2 5 9 PRESSURE VALVE If a leakage is found through the pressure valve during an air pressure test check carefully where the leakage happens If the leakage is between the valve fig 5 6...

Page 26: ...dictated by the weather and the location of the fixtures 5 11 3 SNOWPLOW OPERATIONS Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades After snow remo...

Page 27: ...t once every three months or more frequently during the two four weeks following the reinstallation of a serviced fixture 5 11 6 LEAKAGE TEST If any fixture contains water remove the water and clean a...

Page 28: ...ten halogen 6 6 A with dichroic reflector 1 13 153 0040 Dichroic GREEN filter complete with holder for SLTH G 153 0070 Dichroic GREEN filter complete with holder for SLTH A 1 8 9 318 1130 Prism 1 3 32...

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