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Document UT-MT-0573 

 

Page 17 of 28 

Edition 03/13/2012 

Supersedes edition 02/09/2010 

 

 
SLTH – SEMI-FLUSH THRESHOLD LIGHT 
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE

 

 

 

 

Splice the light base leads to the power cables using solderless squeeze 
connectors,  as  shown  in  the  figure,  crimped  with  the  proper  tool. 
Connect also the grounding wire to the main grounding network by using 
a suitable clamping lug. 
 

 

 
ATTENTION:  Insulate  each  splice  carefully  using  either  heat 
shrinkable  insulating  tubing  properly  applied  or  at  least  three 
layers of plastic electrical insulating tape applied with half overlap. 
 

 

 

Mount the positioning jig (P/N 332.4301) on the base as shown in fig.11. 
An  optical  device  for  proper  fixture  orientation  is  available  (P/N 
332.4351 fig.12).
 
 

 

Properly  arrange  the  leads  in  the  wireways  using  small  pieces  of 
insulating tape if necessary. 
 

 

 

Completely  cover  the  bottom  of  the  base  with  sealer  material,  apply  a 
thin  coat  of  sealer  to  the  bottom  of  the  drilled  hole  to  assure  a  bond 
between  the  bottom  of  the  light  base  and  the  drilled  hole.  It  may  be 
necessary  to  place  temporary  plugs  so  as  to  block  the  wireways 
entrances  into  the  drilled  hole  (METHOD  “A”)  or  the  cable  ducts 
entrance (METHOD “B”). The plugs will retain the sealer while it begins 
to dry up. 
 
ATTENTION:  avoid  starting  the  installation  when  the  ambient 
temperature  is  below  10°C  (86°F),  unless  the  sealer  used  is 
designed to dry up at a lower temperature. 
 

 

 

Push  the  base  into  the  recess  until  its  upper  side  is  at  the  level  of  the 
pavement surface; take care no sealer flowing inside the base. Align the 
notch of the base with the markings on the pavement surface. 
 

 

Observing the circular level fixed on the jig, level the jig by operating the 
three leveling lobe knobs (fig.11). If necessary, a weight may be placed 
on the jig to hold the light base in position. 
The remainder of the space between the sides of the shallow base and 
the drilled hole should be filled with sealer up to approx 25 mm from the 
pavement, according to the local needs. 
Fill the remaining 25 mm with a suitable joint sealing filler. 
 

 

Summary of Contents for SLTH

Page 1: ...E AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM IT CAN BE SIGNED ON REQUEST THIS DOCUMENT AND THE DATA CONTAINED HERE IN IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED USED OR DISCLOSED IN WHOLE OR IN PA...

Page 2: ...dition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE EDITION Data 02 09 2010 Emission 03 13 2012 Second Edition REVISIONS Index Date Description Wr...

Page 3: ...epaid by Purchaser to establish a claim under this warranty The cost of labour for the installation of a repaired or replaced Product shall be borne by Purchaser Replacement parts provided under the t...

Page 4: ...ystem and check for voltage presence before accessing REANIMATION The maintenance staff must be aware of the risks related to electricity criteria to prevent the risk of electric shock and resuscitati...

Page 5: ...RY WIRING 20 4 MAINTENANCE 20 4 1 REMOVING AND OPENING THE LIGHT UNIT FROM THE BASE 21 4 2 PRIMS CLEANING 21 4 2 1 Prism outside cleaning 21 4 2 2 Prism outside cleaning 21 4 3 PRISM REPLACEMENT 22 4...

Page 6: ...d Part List 9 Figure 2 Complete P N identification 10 Figure 3 Dome Outside view 11 Figure 4 Dome Inside view 11 Figure 5 Lower cover optional fuse cutout Inside view 12 Figure 6 Lower cover with opti...

Page 7: ...t through different positioning of the lamps In this way all lights result mechanically identical and the shallow base installation becomes very easy because no precise toe in is required during civil...

Page 8: ...er is provided with one threaded hole for cable entry and external grounding screw with yellow green cable lead size 2 5 mm 2 0 460 m long with male faston terminal A suitable valve is outside mounted...

Page 9: ...Vibration damping block 4 15 Spacer 4 16 HSCH M5x25 inox screw 4 17 5 inox grower washer 5 18 5x10x1 inox washer 7 19 O Ring 41150 silicone 1 20 O Ring 6850 silicone 1 21 Expanded PTFE strip 1 22 HSC...

Page 10: ...Basic P N Colour G Green A Green FAA Toe in RI Left LI Right ST Straight Lamps 200 2x105W 6 6A reflectorized Mounting Assembly B Standard Shallow Base 12 dia O No Mounting Assembly Options F Fuse Cut...

Page 11: ...nit fastening 3 Slot for dome removal 4 Painted area to identify the beam colour 5 Label with arrow for toe in identification Figure 3 Dome Outside view 1 Window to seat the prism 2 Through holes for...

Page 12: ...sulating strip cable 3 Insulating strips 4 Insulating strips fastening screws 5 Lamp supporting plate identification label 6 Leak test valve Figure 5 Lower cover optional fuse cutout Inside view 1 Cab...

Page 13: ...able entry The shallow base is designed for cementing in place by means of epoxy resin in a hole drilled in the pavement The fixture has to be fastened to the base by means of six hex cap screws compl...

Page 14: ...n the specified limits All surfaces of the recess must be clean and dry If any of these surfaces is damp it is desirable that it be dried and blown clean with a compressed air blast The recess side wa...

Page 15: ...15 of 28 Edition 03 13 2012 Supersedes edition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE Figure 8 Example of threshold configuration one trans...

Page 16: ...be laid in cable ducts fig 10 Proceed as follow to realize a proper installation A B 1 Unscrew the six locking screws and remove the fixture from the base using the lifting tool P N 332 4140 or 332 4...

Page 17: ...f sealer to the bottom of the drilled hole to assure a bond between the bottom of the light base and the drilled hole It may be necessary to place temporary plugs so as to block the wireways entrances...

Page 18: ...should be filled with sealer up to approx 25 mm from the pavement according to the local needs Fill the remaining 25 mm with a suitable joint sealing filler 11 Lay the secondary power cable equipped...

Page 19: ...NANCE 1 Positioning jig 2 Align the jig notch with the mark on the pavement 3 Circular level 4 Screws and spacers for the jig mounting 5 Lobe knob for positioning jig levelling 6 Shallow base notches...

Page 20: ...installation tightening torque is 25 Nm The fixture is subject to optical misalignment and or mechanical damage if not properly seated 4 3 SECONDARY WIRING The IEC 61823 International Standard AGL ser...

Page 21: ...screws HSCH M5x16 fig 1 n 22 If the lower cover assembly is hard to remove it is possible to use two of these screws in two threaded holes close to the locking holes Every time the fixture is removed...

Page 22: ...1 Removing the prism Remove the fixture from the base and open the fixture as described at paragraph 4 1 Clean out possible pieces of the old prism and all accumulated debris from the inside Remove t...

Page 23: ...fig 1 n 8 9 and fix it to the dome using the relevant screws BHC M5x10 fig 1 n 10 Inspect all components ins ide the fixture for damages or signs of corrosion Replace all necessary components Reassemb...

Page 24: ...et is dimensioned to allow the proper positioning when compressed between the mating surfaces Screws properly tightened are important in obtaining a complete seal TIGHTENING TORQUE lower cover HSCH M5...

Page 25: ...ctions of par 4 2 5 9 PRESSURE VALVE If a leakage is found through the pressure valve during an air pressure test check carefully where the leakage happens If the leakage is between the valve fig 5 6...

Page 26: ...dictated by the weather and the location of the fixtures 5 11 3 SNOWPLOW OPERATIONS Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades After snow remo...

Page 27: ...t once every three months or more frequently during the two four weeks following the reinstallation of a serviced fixture 5 11 6 LEAKAGE TEST If any fixture contains water remove the water and clean a...

Page 28: ...ten halogen 6 6 A with dichroic reflector 1 13 153 0040 Dichroic GREEN filter complete with holder for SLTH G 153 0070 Dichroic GREEN filter complete with holder for SLTH A 1 8 9 318 1130 Prism 1 3 32...

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