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Document UT-MT-0573 

 

Page 22 of 28 

Edition 03/13/2012 

Supersedes edition 02/09/2010 

 

 
SLTH – SEMI-FLUSH THRESHOLD LIGHT 
INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE

 

 

 

 

remove  the  filter  assembly  (fig.1  -  n°8,9)  unscrewi ng  the  relevant  screws  BHC 
M5x10 (fig.1 - n°10) 

 

clean the prisms surfaces with non abrasive glass product 

 

dry them carefully 

 

reassembly the light unit 

 
Final check before fixture re-assembling. 
Verify the correct position of O-Ring between dome and lower cover (fig.1 - n°20). 
Mount the lower cover on the dome and fasten it by means the three screws HSCH M5x16 
(fig.1 - n°22); tightening torque is 2.5 Nm. 
Verify that: 

• 

the O-Ring around the dome (fig.1 – n°19) is right  placed on the relevant groove; 

• 

the  O-Ring  between  fixture  and  shallow  base  (fig.7  –  n°7)  is  right  placed  on  the 
relevant groove. 

The fixture is ready to be field installed. 
 
 
5.3. 

PRISM REPLACEMENT 

 
If the prism is damaged it must be replaced as described below.  
It is highly recommended to do a complete overhaul of the fixture. Contact OCEM for any 
suggestion. 
 
5.3.1.  Removing the prism 
 
Remove the fixture from the base and open the fixture, as described at paragraph 4.1. 
Clean  out  possible  pieces  of  the  old  prism  and  all  accumulated  debris  from  the  inside. 
Remove  the  filter  assembly  (fig.1  -  n°8,9)  unscrewi ng  the  relevant  screws  BHC  M5x10 
(fig.1  -  n°10);  unscrew  the  three  screws  FHCS  M5x12   (fig.1  -  n°7)  and  remove  the 
mounting plate (fig.1 - n°6). Then remove the old p rism and the gasket, carefully clean the 
prism seat by scraping and taking care not to damage the relevant walls. 
 
5.3.2.  Installing the new prism 
 
Place a new gasket (fig.1 - n°4) in the prism cavit y on the dome, then position and press 
by hand the prism (fig.1 - n°3) in the relevant sea t and place a new prism nylon gasket in 
the back side of the prism (fig.1 - n°5). 
Then fasten the mounting plate (fig.1 – n°6) with t he three relevant screws FHCS M5x12 
(fig.1  -  n°7);  tightening  torque  is  2.5  Nm.  Inspect   all  components  inside  the  fixture  for 
damages or signs of corrosion. Replace all necessary components. 
Reassembly the fixture following instructions of par 4.2. 
 
5.3.3.  Pressure test 
 
The  assembly  should  be  given  a  1.38  kPa  air  pressure  test.  This  can  be  done  by 
connecting an external air pressure line to the valve (fig.5/6 – n°7) provided on the lower 

Summary of Contents for SLTH

Page 1: ...E AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM IT CAN BE SIGNED ON REQUEST THIS DOCUMENT AND THE DATA CONTAINED HERE IN IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED USED OR DISCLOSED IN WHOLE OR IN PA...

Page 2: ...dition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE EDITION Data 02 09 2010 Emission 03 13 2012 Second Edition REVISIONS Index Date Description Wr...

Page 3: ...epaid by Purchaser to establish a claim under this warranty The cost of labour for the installation of a repaired or replaced Product shall be borne by Purchaser Replacement parts provided under the t...

Page 4: ...ystem and check for voltage presence before accessing REANIMATION The maintenance staff must be aware of the risks related to electricity criteria to prevent the risk of electric shock and resuscitati...

Page 5: ...RY WIRING 20 4 MAINTENANCE 20 4 1 REMOVING AND OPENING THE LIGHT UNIT FROM THE BASE 21 4 2 PRIMS CLEANING 21 4 2 1 Prism outside cleaning 21 4 2 2 Prism outside cleaning 21 4 3 PRISM REPLACEMENT 22 4...

Page 6: ...d Part List 9 Figure 2 Complete P N identification 10 Figure 3 Dome Outside view 11 Figure 4 Dome Inside view 11 Figure 5 Lower cover optional fuse cutout Inside view 12 Figure 6 Lower cover with opti...

Page 7: ...t through different positioning of the lamps In this way all lights result mechanically identical and the shallow base installation becomes very easy because no precise toe in is required during civil...

Page 8: ...er is provided with one threaded hole for cable entry and external grounding screw with yellow green cable lead size 2 5 mm 2 0 460 m long with male faston terminal A suitable valve is outside mounted...

Page 9: ...Vibration damping block 4 15 Spacer 4 16 HSCH M5x25 inox screw 4 17 5 inox grower washer 5 18 5x10x1 inox washer 7 19 O Ring 41150 silicone 1 20 O Ring 6850 silicone 1 21 Expanded PTFE strip 1 22 HSC...

Page 10: ...Basic P N Colour G Green A Green FAA Toe in RI Left LI Right ST Straight Lamps 200 2x105W 6 6A reflectorized Mounting Assembly B Standard Shallow Base 12 dia O No Mounting Assembly Options F Fuse Cut...

Page 11: ...nit fastening 3 Slot for dome removal 4 Painted area to identify the beam colour 5 Label with arrow for toe in identification Figure 3 Dome Outside view 1 Window to seat the prism 2 Through holes for...

Page 12: ...sulating strip cable 3 Insulating strips 4 Insulating strips fastening screws 5 Lamp supporting plate identification label 6 Leak test valve Figure 5 Lower cover optional fuse cutout Inside view 1 Cab...

Page 13: ...able entry The shallow base is designed for cementing in place by means of epoxy resin in a hole drilled in the pavement The fixture has to be fastened to the base by means of six hex cap screws compl...

Page 14: ...n the specified limits All surfaces of the recess must be clean and dry If any of these surfaces is damp it is desirable that it be dried and blown clean with a compressed air blast The recess side wa...

Page 15: ...15 of 28 Edition 03 13 2012 Supersedes edition 02 09 2010 SLTH SEMI FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE INSTALLATION AND MAINTENANCE Figure 8 Example of threshold configuration one trans...

Page 16: ...be laid in cable ducts fig 10 Proceed as follow to realize a proper installation A B 1 Unscrew the six locking screws and remove the fixture from the base using the lifting tool P N 332 4140 or 332 4...

Page 17: ...f sealer to the bottom of the drilled hole to assure a bond between the bottom of the light base and the drilled hole It may be necessary to place temporary plugs so as to block the wireways entrances...

Page 18: ...should be filled with sealer up to approx 25 mm from the pavement according to the local needs Fill the remaining 25 mm with a suitable joint sealing filler 11 Lay the secondary power cable equipped...

Page 19: ...NANCE 1 Positioning jig 2 Align the jig notch with the mark on the pavement 3 Circular level 4 Screws and spacers for the jig mounting 5 Lobe knob for positioning jig levelling 6 Shallow base notches...

Page 20: ...installation tightening torque is 25 Nm The fixture is subject to optical misalignment and or mechanical damage if not properly seated 4 3 SECONDARY WIRING The IEC 61823 International Standard AGL ser...

Page 21: ...screws HSCH M5x16 fig 1 n 22 If the lower cover assembly is hard to remove it is possible to use two of these screws in two threaded holes close to the locking holes Every time the fixture is removed...

Page 22: ...1 Removing the prism Remove the fixture from the base and open the fixture as described at paragraph 4 1 Clean out possible pieces of the old prism and all accumulated debris from the inside Remove t...

Page 23: ...fig 1 n 8 9 and fix it to the dome using the relevant screws BHC M5x10 fig 1 n 10 Inspect all components ins ide the fixture for damages or signs of corrosion Replace all necessary components Reassemb...

Page 24: ...et is dimensioned to allow the proper positioning when compressed between the mating surfaces Screws properly tightened are important in obtaining a complete seal TIGHTENING TORQUE lower cover HSCH M5...

Page 25: ...ctions of par 4 2 5 9 PRESSURE VALVE If a leakage is found through the pressure valve during an air pressure test check carefully where the leakage happens If the leakage is between the valve fig 5 6...

Page 26: ...dictated by the weather and the location of the fixtures 5 11 3 SNOWPLOW OPERATIONS Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades After snow remo...

Page 27: ...t once every three months or more frequently during the two four weeks following the reinstallation of a serviced fixture 5 11 6 LEAKAGE TEST If any fixture contains water remove the water and clean a...

Page 28: ...ten halogen 6 6 A with dichroic reflector 1 13 153 0040 Dichroic GREEN filter complete with holder for SLTH G 153 0070 Dichroic GREEN filter complete with holder for SLTH A 1 8 9 318 1130 Prism 1 3 32...

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