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EXPLORE 

E6 & E7 TH

.

 

 

INSTALL & OPERATION MANUAL 

 

 
 

17 

 

 

 

 

Explore DC Driver Connection Diagram with Switch Control (with the DC Power Kit) 

 

Connecting the DC Power Kit 

 

1.  It is imperative that either the OceanLED supplied fuse is fitted to the power circuit of each light or a suitable 

protection device is used to protect the cable/light unit. It is important to also ensure the polarity is correct.  
Failure to do so will void the warranty of the unit.  It is recommended to use our 4-way fused junction box. See 
the table in Section 2 for power consumption and recommended fuse values.   

2.  Using waterproof butt splices or IP66 waterproof junction boxes, make the connections at either end of the 

system to attach the lights to the DC system. (Red wire = +12/24V DC, Black wire = GND).  Make sure any 
heatshrink  used  completely  encapsulates  the  outer  wire  sheath  (the  use  of  glue-lined  heatshrink  is  highly 
recommended to ensure water tightness). 

Corrosion of wire and/or water ingress into the light unit via cable is NOT covered under warranty. 

 

3.  Secure cables ensuring where the cable exits the light it is not under undue stress.  

4.  Install and connect the lighting control system, please see chapter 4.4 for the control system installation.  

5.  Finish and test the light units 

BEFORE

 the vessel goes into the water. 

 
Never install a new light fixture then leave the vessel in the water unchecked for several days. 

 

 

 

Driver 2 

Driver 3 

Control Link 

Cable 

Control Link 

Cable 

Momentary 

Switch 

 

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Light 1 

Light 2 

Light 3 

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Light Input 

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Light Input 

Light Input 

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12/24V DC  

Power Source

 

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12/24V DC

 

12/24V DC 

 

10A Fuse 

10A Fuse 

10A Fuse 

Summary of Contents for E6 TH

Page 1: ...LIGHT YEARS AHEAD WWW OCEANLED COM OceanLED MANUAL EXPLORE SERIES E6 E7 TH REVISION 1 INSTALLATION OPERATION MANUAL EXPLORE SERIES E6 E7 TH...

Page 2: ...allation must be of a marine grade type stainless steel or equivalent and monitored annually to ensure the lights remain in service for years to come Never connect disconnect lights with power applied...

Page 3: ...tions 26 7 Appendix 30 7 1 Overall Dimensions 30 7 2 Essential Test 31 7 3 Light Setup 32 7 4 Cable Gauge Chart 12V 34 7 5 Cable Gauge Chart 24V 35 7 6 Explore Th Angled Beam Details 36 7 7 Example Of...

Page 4: ...Isolation kit required for conductive hull materials or wooden hulls 7 Ensure the lights have been fitted in the correct orientation and with the correct beam angle 8 Find the appropriate dry locatio...

Page 5: ...MANUAL 4 2 Overview Kit Includes Explore TH Light with 2m Connection Cable Clamping Kit DC Driver AC Power Pack 110 220V AC to 24V DC Power Link Cable 1 5m Power Cable 1 5m Fuse Identifying your model...

Page 6: ...ction 7 3 to evaluate all the options currently offered by OceanLED Use the chart below to determine the power supply requirements Power Consumption and Recommended Fuse Values Model Current 12V DC Cu...

Page 7: ...ls to prevent galvanic corrosion issues The isolation kit is easily fitted to the rear of the light fixture using a suitable adhesive PART NUMBER 019914 E TH Delrin Isolation Sleeve Kit For the correc...

Page 8: ...ther information OceanLED recommends dry fitting all products Before applying sealant please ensure the surface is clean of any dust dirt or grease When installing be sure that the light fits the area...

Page 9: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 8 Installation Overview Exploded view of the assembly Exploded view of the assembly with the Delrin Isolation Kit...

Page 10: ...e back perimeter of the light body and around flange to ensure a complete unbroken seal around the light Make sure sealant fills in the recess groove on the reverse of the light head 4 To guarantee co...

Page 11: ...lant around behind the light to ensure good adhesion This process is made much easier if a second person is inside the hull to receive the light and install the clamping equipment whilst supporting th...

Page 12: ...tches together using one of the bolts provided so that the bolt slightly extends from the other side of the latch Pre assemble the bonding attachment parts in the following order M4 bolt M4 nut M4 sha...

Page 13: ...d you will notice that sealant has squeezed out from around the perimeter of the light Using a thinner or cleaner apply to cloth and wipe off excess sealant to leave a clean seal AVOID CONTACT WITH LE...

Page 14: ...ers size follow the recommendations Always mount the Explore DC Driver and AC Power Pack in a dry location it should not sit in standing water at any time Connecting the DC Driver 1 Find the appropria...

Page 15: ...tion causing the light to fail This will NOT be covered under warranty 3 Connect the Deutsch connector from the AC Power Pack to the DC Driver using the Power Link Cable 4 Connect the Explore AC Power...

Page 16: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 15 Example of the AC Installation i e with the AC Power Kit...

Page 17: ...This will NOT be covered under warranty Always mount the Explore DC Driver in a dry location it should not sit in standing water at any time For complete instructions on DC connections please refer to...

Page 18: ...sed completely encapsulates the outer wire sheath the use of glue lined heatshrink is highly recommended to ensure water tightness Corrosion of wire and or water ingress into the light unit via cable...

Page 19: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 18 Example of the DC Installation i e with the DC Power Kit Use the tables in the Appendix Section 7 4 7 5 as a guide to the required cable gauge...

Page 20: ...ected before attempting to connect or solder any wire 1 Connect one contact of the switch to the red wire of the Explore Input Control Cable Connect the black Ground yellow DMX and brown DMX wires tog...

Page 21: ...uired To enable the DMX Control of all lights Explore Control Link Cables must be used The quantity of Control Link Cables required per installation is equal to the number of lights minus 1 Example If...

Page 22: ...to discover and then configure monitor and manage lighting devices connected through a DMX512 network To use a 3rd Party RDM Controller the Explore Control Input Cable and Terminator Kit is required...

Page 23: ...e DMX Start Address Change Control Mode Switch DMX or Switch DMX Enable Disable Strobe Mode Switch version Change Fix Colour Colour palette for Colours Light Explore TH Configuration Tool System Conne...

Page 24: ...ll work on the vessel is complete 4 6 TEST YOURINSTALLATION Always test the lights BEFORE the vessel goes back into the water At this final stage make sure all of the system is operational If you have...

Page 25: ...chased DMX Controller for details about how to use it For 3rd party DMX control see section 4 4 When receiving a DMX signal the driver LED Indicator will turn on and off approximately once per second...

Page 26: ...whole luminaire shall be replaced If the external flexible cable from the back of the light is damaged contact your local OceanLED representative to arrange for replacement cable must only be replace...

Page 27: ...DESCRIPTION OF FAULT CHECK CAUSE FIX 0 Green LED OFF Check voltage supply to the light is between 11V and 32V DC Voltage ok Driver is faulty Contact your dealer 1 Driver board Temperature Sensor Fail...

Page 28: ...correctly Confirm all LEDs are illuminated 1 or more LEDs are not working Contact your dealer Check lights to see if water is present inside the light Water present Contact your dealer Check cable co...

Page 29: ...the cables back checking at joints until break has been located Then rectify the problem and seal joint correctly Check that the electrical connections between the driver and the circuit breaker or fu...

Page 30: ...utput of the controller and measure the resistance between the DMX yellow wire and DMX brown wire This value should be greater than 120 Ohms but not exceed 180 Ohms The measured value is not between 1...

Page 31: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 30 7 Appendix 7 1 OVERALL DIMENSIONS...

Page 32: ...contact OceanLED 1 Connect the light assembly to the cathodic protection system as explained in Chapter 4 2 Measure the electrical continuity between the front bezel and the sacrificial anode This tes...

Page 33: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 32 7 3 LIGHT SETUP The Explore Light Choice Diagram is also available at www oceanled com Continued on the next page...

Page 34: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 33...

Page 35: ...WG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0 AWG 40 45 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0 AWG 45 50 12 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 2 0...

Page 36: ...G 10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 40 45 14 AWG 12 AWG 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG 2 AWG 45 50 14 AWG 12 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 A...

Page 37: ...DETAILS E7 TH 10 E7 TH 20 E7 TH 30 E7 TH 40 E7 TH 50 E6 TH 0 Representation only for explanatory purposes NOTE Rotating the light by 180 on its longitudinal axis will result in a downwards orientated...

Page 38: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 37 7 7 EXAMPLE OF THE DC INSTALLATION OF MIXED XFM AND TH E6 E7 LIGHTS Use the tables in the Appendix Section 7 4 7 5 as a guide to the required cable gauge...

Page 39: ...EXPLORE E6 E7 TH INSTALL OPERATION MANUAL 38...

Page 40: ...served Specifications are subject to change without notice Trademarks are the property of Ocean LED Marine LTD www oceanled com Ocean LED Marine LTD Ocean LED USA LLC Unit 1 Jacknell Road Dodwells Bri...

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