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If the fitting of the "klunk" type fuel pick-up weight in the 

fuel tank is incorrect, the weight may stick to the tank wall, 

resulting  in  an  irregular  fuel  flow  to  the  carburettor,  or, 

alternatively, in the fuel flow being cut off during the course 

of sharp aerobatic manoeuvres. Therefore, it is advisable 

to  make  slots  in  the  end  of  the  weight,  with  a  file  or 

hacksaw blade. Thoroughly wash out the weight to remove 

any minute particles of metal before reinstalling it in the 

tank.

FUEL TANK

Alternatively,  a  'NON-BUBBLE  WEIGHT'  FUEL  PICK-

UP(Code No.71531000) may be used. This is an improved 

type  of  fuel  pick-up  weight  which  prevents  air  bubbles, 

generated  by  engine  vibration,  from  reaching  the 

carburettor and causing the engine to malfunction or stop. 

It  is  available  from  O.S.  stockists  as  an  optional  extra 

part.  A  silicone-rubber  O-ring  surrounds  the  'Bubbless' 

pick-up weight to prevent internal damage to the fuel tank.

Use thick silicone tubing

10mm

For piping, use heavy duty silicone tubing of approximately 

2.5mm  bore  and  5mm  outer  diameter.  It  is  advisable  to 

secure connections with commercially available tube clips. 

Tube lengths should be kept as short as possible. Take 

care not to cause any kinks in the "plumbing".

PIPING

Connect to fuel tank

IN

OUT

PD-06

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Below  is  an  example  of  a  typical  installation.  A  muffler 
pressurized fuel feed is not required.
It may be convenient to lead the pipes outside the fuselage 
and connect with approx. 35mm(1-1/2") length of silicone 
tubing, as shown.
When  filling  the  tank  from  any  position  other  than  that 
shown in the sketch, be sure to pinch the silicone tube with 
a clip on the pump side to prevent fuel entering the pump.

Overflow

L-shaped nipple or
aluminum tubing

Silicone tubing

Disconnect here when filing the tank

Connect to "IN" nipple
of the pump

GLOWPLUGS

Since  the  compatibility  of  glowplug  and  fuel  may  have  a 
marked  effect  on  performance  and  reliability,  it  would  be 
worthwhile to try different heat range glowplugs.
Recommended O.S. plugs are A5, No8 and TYPE F. 
Carefully install the plug finger-tight, before final tightening 
with the correct size plug wrench.

The role of the glowplug

With  a  glowplug  engine,  ignition  is  initiated  by  the 
application of a 1.5-volt power source. When the battery is 
disconnected,  the  heat  retained  within  the  combustion 
chamber  remains  sufficient  to  keep  the  plug  filament 
glowing,  thereby  continuing  to  keep  the  engine  running. 
Ignition timing is 'automatic' : under reduced load, allowing 
higher  rpm,  the  plug  becomes  hotter  and,  appropriately, 
fires the fuel/air charge earlier; conversely, at reduced rpm, 
the plug become cooler and ignition is retarded.

Glowplug life

Particularly in the case of very high performance engines, 
glowplugs must be regarded as expendable items. 

Fit a plug suitable for the engine.

Use  fuel  containing  a  moderate  percentage  of 
nitromethane unless more is essential for racing events.

Do  not  run  the  engine  too  lean  and  do  not  leave  the 
battery connected while adjusting the needle.

However,  plug  life  can  be  extended  and  engine 
performance maintained by careful use, i.e.:

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Apart from when actually burned out, a plug may need to 
be  replaced  because  it  no  longer  delivers  its  best 
performance, such as when:

When to replace the glowplug

Filament surface has roughened and turned white. 

Filament coil has become distorted.

Foreign  matter  has  adhered  to  filament  or  plug  body 
has corroded.

Engine tends to cut out when idling.

Starting qualities deteriorate.

FUEL

Model engine fuel is poisonous. Do not allow it 
to  come  into  contact  with  the  eyes  or  mouth. 
Always  store  it  in  a  clearly  marked  container 
and out of the reach of children.

Model  engine  fuel  is  also  highly  flammable. 
Keep it away from open flame, excessive heat, 
sources  of  sparks,  or  anything  else  which 
might  ignite  it.  Do  not  smoke,  or  allow  anyone 
else to smoke, near to it.

Select,  by  practical  tests,  the  most  suitable  fuel  from 
among  the  best  quality  fuels  available  in  your  country  for 
model use. For the best performance, a fuel containing 5% 
to 20% nitromethane is preferable. Lubricants may be eith-
er castor-oil or a suitable synthetic oil ( or a blend of both ) 
provided that they are always of top quality.
For  consistent  performance  and  long  engine  life,  it  is  es-
sential  to  use  fuel  containing  AT  LEAST  18%  lubricant  by 
volume.  Some  fuels  containing  coloring  additives  tend  to 
deteriorate and may adversely affect running qualities.
Once a satisfactory fuel has been selected and used for a 
while, it may be unwise to needlessly change the brand or 
type. In any engine, a change of fuel may cause carbon de-
posits in the combustion chamber or on the piston head to 
become  detached  and  lodged  elsewhere,  with  the  risk  of 
this  causing  unreliable  operation  for  a  while.  If,  however, 
the  adoption  of  a  different  fuel  is  unavoidable,  check  the 
engine for the first few flights on the new fuel, by temporar-
ily reverting to the running-in procedure. 

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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