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10

PROPELLER

Use well balanced propellers only. Unbalanced propellers 
cause increased  vibration  and loss of power. Determine 
the best size and type after the engine has been run in. 
Suggested  propellers  are  high  quality  wood  or  glass 
15x14-16 or 16x13-15. Final selection should be made, of 
course, after test flights.
For safety, keep your face and other parts of the body well 
clear  of  the  propeller  when  starting  the  engine  or  when 
adjusting  the  needle-valve  while  the  engine  is  running. 
Remember that, with the bigger propellers that this engine 
is  capable of turning, the blades cover a much larger area. 
Refer again to the Warnings and Notes on the first page of 
these instructions.

Never  touch,  or  allow  any  object  to  come  into 
contact  with,  the  rotating  propeller  and  do  not 
crouch over the engine when it is running.

WARNING!

There  is  a  risk,  particularly  with  large  capacity 
engines, of the propeller flying off if the propeller nut 
loosens  due  to  detonation  or  "knocking",  should  the 
engine be operated too lean or under too heavy a load. 
Obviously,  this  can  be  very  hazardous.  To  deal  with 
such  risks,  we  have  developed  the  special  propeller 
locknut  assembly  supplied  with  the  MAX-140RX.  This 
prevents  the  propeller  from  flying  off,  even  if  the 
propeller itself should slip or loosen.

Fit the 140RX safety locknut assembly as follows:

Fit  the  propeller  to  the  engine  shaft,  followed  by  the 
retaining washer and prop nut.
Tighten the nut with the 14mm wrench.

Finally, fit the locknut and tighten firmly with the 12mm 
wrench,  making  sure  that  it  locks  into  the  propeller 
retaining nut.

1.

2.

IMPORTANT:
With  any  engine,  regardless  of  the  type  of  propeller 
attachment  used,  make  a  habit  of  checking  prop 
tightness before starting the engine. Remember that, 
especially with wooden props, there is a tendency for 
the material to shrink, or for it to be reduced by the 
serrated face of the drive hub.

11

TUNED SILENCER

The  O.S.  Type  T-6010  tuned  silencer  has  been  specially  prepared  for  the  MAX-140RX  engine.  It  allows  the  engine  to 
develop  high  performance  at  lower  engine  r.p.m.    (e.g.around  8,000r.p.m.)  which  enables  the  contest  flyer  to  qualify  for 
noise  reduction  bonus  points.
Here  is  an  example  of  a  combination  with  which  maximum  performance  is  obtainable  at  around  7,300-7,600r.p.m. You 
may,  of  course,  use  other  combinations,  but  it  is  recommended  to  refer  to  this  combination  as  a  starting  point.

Propeller

Fuel

Exhaust Header Pipe

Tuned Silencer
Effective Pipe Setting 

APC 16x14
Commercial good quality fuel

 (10% nitromethane)
Actual length 240mm

(see  sketch below)
O.S. Type T-6010
245mm (see sketch below)

Effective Header Pipe Setting ( 245mm)

Note :

Effective Header Pipe Setting means the distance from 
the  engine's  exhaust  flange  to  the  entry  to  the  tuned 
silencer.

Header Pipe Length (245mm)

Center Line Length

5mm

Exhaust Header Pipe

Tuned Silencer

12

Adjusting effective header pipe length  

Use the silicone tube sleeve supplied with the O.S. T -
6010    and  connect  the  silencer  and    exhaust  header 
pipe together so that the effective pipe length is as long 
as possible.  

Start  the  engine,  open  the  throttle  and  measure  the 
maximum r.p.m. at which the engine runs steadily for a 
lengthy period. Then shorten the header pipe setting by 
10mm  and  measure  r.p.m.  again.  Repeat  this 
procedure,  checking  r.p.m.  each  time,  until  no  further 
increase in speed is recorded.  

For other combinations or conditions, set the effective pipe 
length as follows.  
(Important  :  Make  sure  that  the  engine  is  adequately 
run-in  before  operating  it  at  full  throttle  for  lengthy 

Note: Be  sure  to  use  the  same  fuel  and  propeller  while 

making these checks.

r.p.m.

High

Start with this setting.

r.p.m.

Low

Long

Effective Header Pipe Length

Short

From  this  measured  data,  you  will  find  a  range  of 
settings  through  which  r.p.m.  do  not    vary  significantly. 
Set the header pipe length at the beginning of this range  
(See diagram bottom left ) and fly the model.
If  the    pipe  length  is  too  short,  the  needle-valve 
adjustment range at maximum r.p.m will be narrow, and  
r.p.m.  will  tend  to  vary  too  much  in  the  air,  especially 
when  revolutions  build  up  as  load  decreases.  Also, 
power will tend to drop off excessively against increased 
load  in  the  air.  To  correct  this,  increase  the  header 
pipe's effective length.

Note:

Engine  r.p.m.  recorded  on  the  ground  are  different  from 
those  achieved  in  flight;  not  only  because  of  increased 
propeller  loading  when  the  aircraft  is  stationary,  but  also 
because  the  cooling  airflow  over  the  engine  and  tuned 
silencer  is  reduced.  Therefore,  optimum  header  pipe 
adjustment  should  be  finally  set  only  after  actual  flight 
tests. The  power absorption  of  individual  propellers  of  the 
same  size  (dia.  and  pitch),  even  from  the  same 
manufacturer,  may  differ  quite  markedly.  This  can  cause 
r.p.m.  to  vary  between  300  and  500  with  standard 
propellers  and  between  100  and  200  with  high  quality 
propellers. Therefore,  it  may  be  necessary  to  readjust  the 
header pipe length when a new propeller is fitted. Be sure 
to check the r.p.m. in addition to the balance and pitch of 
the propeller, before using it for flight.

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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