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4

1

STARTING

Install an appropriate propeller and tighten securely.

To  facilitate  electric  starting,  fit  an  spinner  for  centring 
the rubber drive insert of the starter. 

Fill the fuel tank. Do not allow fuel to overflow into the 
silencer, otherwise the engine may become flooded and 
difficult to start.

Check  that  the  needle-valve  is  closed.  (Do  not 
overtighten.) Now open the needle-valve 1   turns from 
the fully closed position and temporarily set the throttle 
in the fully open position.

2

1

Turn needle-valve clockwise to close 
(for leaner mixture)
Turn  needle-valve  counter-clockwise 
to open (for richer mixture)

Mark

Close

Open

1.

2.

3.

4.

(When the 10-20% nitro fuel is used)

5. Open the throttle approx. one-quarter.

(This is to avoid unnecessarily 
high  r.p.m.  when  the  engine 
starts.)

Fully closed position

Fully opened position

Set at this point

4

3

Connect battery leads to glowplug.

Bring  electric  starter  into  contact  with  spinner  and 
depress starter switch for one or two seconds. Repeat if 
necessary. When the engine starts, withdraw the starter 
immediately.

7. 

Attention :
Do  not  choke  the  carburetor  air  intake  when  applying  the 
starter.    This  could  cause  an  excessive  amount  of  fuel  to 
be drawn into the cylinder which may initiate an hydraulic 
lock and damage the engine.
If the engine does not start within 10 repeat applications of 
the  starter,  remove  the  glow-plug,  check  that  it  glows 
brightly  and  that  the  cylinder  is  not  flooded  with  fuel.  (To 
eject excess fuel, close needle-valve and apply starter with 
glowplug removed.) Then try again.

8. When the engine starts, advance the throttle stick slowly 

checking the increase of r.p.m. Abrupt throttle operation 
right  after  starting  may  cause  the  engine  to  stumble  or 
stop.

VERY IMPORTANT!
Before being operated at full power (i.e. at full-throttle and 
with  the  needle-valve  closed  to  its  optimum  setting)  the 
engine  must  be  adequately  run-in,  otherwise  there  is  a 
danger of it becoming overheated and damaged. 

6. 

15

RUNNING-IN ("Breaking-in)

For long life and high-performance, this engine needs to 
be properly "run in", or "broken-in". The following settings 
apply  when  using  a  fuel  containing  not  less  than  15% 
lubricant and not more than 10% nitromethane.

Needle-valve setting for starting

2

1

Open the needle-valve 1    turns from the fully closed 
position. When using the optional fine-tapered needle 
supplied  with  the  engine,  open  the  needle-valve 
approx. 2 turns.

Bench or ground running

Preferably, use a propeller of slightly lower pitch than 
the one intended for actual flight. Start the engine and 
open the throttle. Close the needle-valve gradually and 
allow the engine to run at its maximum r.p.m. for just 
one  or  two  seconds,  then  immediately  reopen  the 
needle-valve  a  half-turn  and  run  the  engine  with  this 
rich mixture for 5 to 6 seconds.
Repeat this procedure until the fuel tank is empty.

Idling adjustment

Start  the  engine  with  the  needle-valve  setting  at  the 
original  starting  position.  Close  the  needle-valve 
gradually and set it at 1/8 to 1/4 turn opened from the 
maximum  r.p.m.  position.  Adjust  the  idling  with  this 
needle-valve setting.

In-flight running-in

During  the  first  3  or  4  flights,  try  to  avoid  successive 
nose-up  manoeuvres.  Since,  during  running-in,  the 
engine  will  tend  to  overheat,  set  the  needle-valve 
carefully so that the mixture is always slightly rich. If the 
mixture  becomes  lean  during  a  nose-up  manoeuvre 
such as a loop, land the model and open the needle-
valve  1/8  to  1/4  turn.  If  the  engine  becomes  too  rich 
during level flight with this needle-valve setting, increase 
the  header  pipe  setting  10  to  20mm  and  re-set  the 
needle-valve.  At  least  10  flights  are  required  for  the 
completion  of  running-in.  Note  that  the  engine  will 
develop  its  full  performance  only  after  running-in  is 
completed.

Model engines generate considerable heat.
Do  not  touch  any  part  of  your  engine  until  it 
has cooled. Contact with the muffler (silencer), 
cylinder  head  or  exhaust  header  pipe,  in 
particular, may result in a serious burn.

16

 

2

1

Note:

It  is  important  to  be  able  to  run  the  engine  on  a  rich 
mixture  during  the  breaking-in  period  to  avoid 
overheating.  If  the  fuel/air  mixture  does  not  become 
sufficiently rich, even when the needle-valve is opened 
more than 5 turns, first check that the carburetor has 
not become clogged with dirt or fluff. Also check that 
the fuel tubing has not become holed or split and that 
the fuel pick-up weight is not sticking to the tank wall. 
(See  previous  reference  to  'FUEL  TANK'.)  If,  at  any 
time, the engine cannot be persuaded to run rich after 
checking  the  above,  it  is  possible  that  a  fault  has 
developed  in  the  pump.  In  this  case,  consult  the  O.S. 
engine distributor in your country.

As  the  running-in  proceeds,  a  slightly  different  idling 
mixture  will  be  required  for  best  carburetor  performance. 
Therefore,  adjust  the  mixture  control  valve  accordingly. 
During  the  first  few  (running-in)  flights,  the  engine  may 
sometimes stop because the carburetor adjustments have 
yet  to  be  finalized  at  this  stage.  Be  prepared,  therefore, 
to  make  an  emergency  landing  at  this  time.

 

MIXTURE CONTROL ADJUSTMENT

Before starting the engine, open the Needle-Valve 1
turns from the fully closed position.
(When the 10-20% nitro fuel is used)

Set  the  throttle  very  slightly  open  from  the  idle  position 
and start the engine in the usual way. It is preferable to 
have  the  throttle  only  slightly  open,  to  avoid 
unnecessarily high revolutions when the engine starts.

Now  open  the  throttle  fully  and  gradually  close  the 
Needle-Valve until the engine is running at its maximum 
speed.

Do not close the Needle-Valve to too lean a setting, as 
this  will  cause  overheating  which  may  result  in  internal 
damage and reduced engine life. Set the Needle-Valve 
approximately  3  to  4  clicks  open  (i.e."rich"  )  from  the 
peak r.p.m. setting, even though this will slightly reduce 
r.p.m. on the ground.

Make  sure  that  the  engine  is  fully  "run-in"  before 
operating it continuously at full power.

Having set the Needle-Valve as described above, close 
the  throttle.  The  engine  should  idle  steadily  and 
continuously. (If it stops immediately, first try turning the 
Throttle  Stop  Screw  clockwise  a  few  degrees  to  raise 
the idling speed a little.) 

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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