Siemens SIMOTICS DP 1PC134 Operating Instructions Manual Download

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Operating Instructions

02/2019

Edition

1PC134 / 1PC136 SH 132 ... 315

SIMOTICS DP
Crane motors

Low-voltage motors

www.siemens.com

Summary of Contents for SIMOTICS DP 1PC134

Page 1: ...Operating Instructions 02 2019 Edition 1PC134 1PC136 SH 132 315 SIMOTICS DP Crane motors Low voltage motors www siemens com ...

Page 2: ......

Page 3: ...rating Instructions 02 2019 A5E43212221A Introduction 1 Safety instructions 2 Description 3 Preparing for use 4 Assembly 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and support A Technical data B Quality documents C ...

Page 4: ...who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these mus...

Page 5: ...er 16 2 11 Special designs and construction versions 16 3 Description 17 3 1 Area of application 17 3 1 1 CE marking 17 3 1 2 IE2 marking 18 3 1 3 Operating UL certified machines with a converter 18 3 2 Rating plates 18 3 3 Installation 20 3 3 1 Machine design 20 3 3 2 Cooling and ventilation 20 3 3 2 1 Motors with a fan 21 3 3 2 2 Machines without a fan 22 3 3 3 Bearings 22 3 3 4 Balancing 23 3 3...

Page 6: ...wing output transmission elements 46 5 2 3 Foot mounting 46 5 3 Aligning and fixing the machine 47 5 3 1 Measures for alignment and mounting 47 5 3 2 Flatness of the supporting surfaces for conventional motors 48 6 Electrical connection 49 6 1 Connecting the machine 50 6 1 1 Selecting cables 50 6 1 2 Terminal box 50 6 1 2 1 Terminal marking 51 6 1 2 2 Circuit diagram inside the terminal box cover ...

Page 7: ...ns for operation 71 8 1 1 Safety instructions relating to ventilation and cooling 74 8 1 2 Switching on with the anti condensation heating active 75 8 2 Switching on the machine 75 8 3 Switch off the external fan 75 8 4 Switching on again after an emergency switching off 75 8 5 Stoppages 76 8 5 1 Avoidance of damage to rolling bearings during stoppages 77 8 5 2 Decommissioning the machine 77 8 5 3...

Page 8: ...nal add on units 95 9 3 8 O ring seal 95 10 Spare parts 97 10 1 Parts order 97 10 2 Data matrix code on the machine 97 10 3 Ordering data 97 10 4 Ordering spare parts via the Internet 98 10 5 Replacing rolling bearings 98 10 6 Insulated rolling bearings 98 10 7 Parts groups definition 98 10 8 Machine parts 100 10 9 Standardized parts 101 10 10 Exploded drawings 102 10 10 1 Shaft height 132 200 cas...

Page 9: ... 1 2 Terminal board and grounding 112 B 1 3 Terminal boxes end shields grounding conductors sheet metal fan covers 112 B 1 4 Additional connecting terminals for monitoring equipment and anti condensation heating 112 C Quality documents 113 C 1 Quality documents SIMOTICS in SIOS 113 Index 115 Table of contents 1PC134 1PC136 crane motors SH 132 315 Operating Instructions 02 2019 A5E43212221A 7 ...

Page 10: ...Table of contents 1PC134 1PC136 crane motors SH 132 315 8 Operating Instructions 02 2019 A5E43212221A ...

Page 11: ...ed as a numbered list Always perform the steps in the order given Lists are formatted as bulleted lists Lists on the second level are hyphenated Note The note provides you with additional information about the product itself handling the product and the relevant documentation 1 2 Compiling personal documents On the Internet pages in Industry Online Support you have the possibility of compiling per...

Page 12: ...mentation compiled in a specific language can also be automatically exported in one of the other available languages The full functionality is only available for registered users Introduction 1 2 Compiling personal documents 1PC134 1PC136 crane motors SH 132 315 10 Operating Instructions 02 2019 A5E43212221A ...

Page 13: ...and operating conditions are taken into account at all times The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the local service center for planning installation commissioning and service work 2 2 The 5 safety rules For your own personal safety and to prevent material damage when c...

Page 14: ...fety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers are removed The minimum clearance and creepage distances may be violated when coming close to live parts Touching or com...

Page 15: ... damage Observe the product information provided by the manufacturer See also Safety instructions for inspection and maintenance Page 82 Noise emissions During operation the machine s noise emission levels can exceed those permitted at the workplace which can cause hearing damage Ensure that nobody is in the area of increased noise emissions during machine operation Take steps to reduce noise so t...

Page 16: ...in components that can be destroyed by electrostatic discharge These components can be damaged or destroyed if they are not handled correctly To protect equipment against damage follow the instructions given below Only touch electronic modules if you absolutely have to work on them The body of the person concerned must have been electrostatically discharged and grounded immediately before any elec...

Page 17: ... machines Risk of explosion as a result of processes with high levels of electrostatic charging Processes with high levels of electrostatic charging can result in propagating brush discharge brushing discharge and explosion This can result in death serious injury or material damage Avoid all of these processes in areas where there is risk of gas and dust explosions at non metallic exposed componen...

Page 18: ...hermistors interference voltages caused by the converter may occur on the sensor lead This can cause faults which can result in eventual or immediate death serious injury or material damage Comply with the EMC information provided by the manufacturer of the converter This is how you prevent the limit values stipulated by IEC EN 61000 6 3 for the drive system consisting of the machine and converter...

Page 19: ...zones if the marking on the motor rating plate does not explicitly permit line or converter operation If other more wide ranging demands e g protection so that they cannot be touched by children are made in special cases i e use in non industrial installations these conditions must be ensured by the customer Note Machine directive Low voltage motors are components designed for installation in mach...

Page 20: ... death serious injury or material damage Never operate this machine in hazardous areas 3 1 3 Operating UL certified machines with a converter Operating a machine with a converter Implement all machines of the overall machine converter system according to UL File E227215 assuming that the machines are only to be operated with a converter and are supplied with UL certificate The company operating th...

Page 21: ...9 Company logo 41 Efficiency 52 Marine regulation 42 Torque Nm optional 53 Motor family type 46 Operating mode optional 48 Anti condensation heating optional Mechanical data 11 Frame size 12 Type of construction 13 Degree of protection 14 Machine weight kg 15 Temperature class 16 Ambient temperature range optional 17 Installation altitude only if higher than 1000 m 18 Vibration severity grade 19 B...

Page 22: ...ations Feature Standard Dimensioning and operating behavior EN IEC 60034 1 Procedure for determining the losses and the efficiency of rotating electrical machines and inspections EN IEC 60034 2 1 EN IEC 60034 2 2 EN IEC 60034 2 3 Degree of protection EN IEC 60034 5 Cooling EN IEC 60034 6 Type of construction EN IEC 60034 7 Terminal designations and direction of rotation EN IEC 60034 8 Noise emissi...

Page 23: ...directional Check the cooling effect below rated speed in the case of frequent switching or braking or if the speed is controlled continually below the rated speed Forced ventilation optional Type of cooling IC 416 in accordance with EN IEC 60034 6 Cooling that does not depend on the speed is achieved by means of a unit that is independent of the motor operating state forced ventilation This unit ...

Page 24: ...e machine The second rolling bearing is implemented as floating and support bearing in order to allow thermal expansion inside the machine and transfer radial forces The nominal calculated useful life of the bearings according to ISO 281 is at least 20 000 hours with utilization of the permissible radial axial forces However the achievable useful life of the bearings can be significantly longer in...

Page 25: ...n of the machine is stated on the rating plate Table 3 2 Type of construction Basic type of construc tion code Diagram Other methods of instal lation Diagram IM B3 IM 1001 IM V5 IM 1011 IM V6 IM 1031 IM B6 IM 1051 IM B7 IM 1061 IM B8 IM 1071 Basic type of construc tion code Diagram Other methods of instal lation Diagram IM B5 IM 3001 IM V1 IM 3011 IM V3 IM 3031 Description 3 3 Installation 1PC134 ...

Page 26: ...rd version Relative humidity for ambient temperature Tamb 40 C Max 55 Ambient temperature 20 C to 40 C Installation altitude 1000 m Air with normal oxygen content usually 21 V V The standard machines are not suitable for use in corrosive atmospheres atmospheres with a high salt content or outdoor applications Limit values for the special versions If the environmental conditions are different from ...

Page 27: ...overheating Anti condensation heating for machines whose windings are subject to a risk of condensation due to the climatic conditions Machines can be equipped with the following mounted components devices Brake Rotary pulse encoder External fan forced ventilation Measuring nipple for SPM shock pulse measurement for bearing monitoring Backstop Note Further documents Observe all of the other docume...

Page 28: ...Description 3 3 Installation 1PC134 1PC136 crane motors SH 132 315 26 Operating Instructions 02 2019 A5E43212221A ...

Page 29: ...e control system to prevent overspeeds thus protecting the machine from damage 4 3 Delivery Checking the delivery for completeness The drive systems are put together on an individual basis When you take receipt of the delivery please check immediately whether the items delivered are in accordance with the accompanying documents Siemens will not accept any claims relating to items missing from the ...

Page 30: ...g are aligned with the planes of the eyebolts WARNING Toppling over or slipping of the motor The motor can slide or topple over if it is not correctly lifted or transported This can result in death serious injury or material damage Use all the lifting eyes on the machine When using the lifting eyes on the machine do not attach any additional loads or weight The lifting eyes are only designed for t...

Page 31: ...ng Their meaning is as follows Up Fragile goods Protect against moisture Protect against heat Center of gravity Hand hooks forbidden Attach here 4 4 2 Storage Storing outdoors NOTICE Damage to the motor Damage can occur if incorrectly stored Take all precautions to protect the motor under extreme climatic conditions e g salt laden and or dusty moist humid atmospheres Choose a dry storage location ...

Page 32: ...For machines that have a special design regarding the ambient temperature in the operating state or the installation altitude other conditions could apply regarding the storage temperature In this case refer to the machine rating plate for data on the ambient temperature and installation altitude Storage time Turn the shaft once every year to avoid bearing brinelling Prolonged storage periods redu...

Page 33: ...type construction with air entry from above prevent the ingress of foreign bodies and water in the air entry openings standard IEC EN 60079 0 If the shaft extension is facing upwards liquid must be prevented from entering by moving along the shaft WARNING Damage caused by small parts falling in Material damage and injury can occur if the fan is destroyed and therefore the motor overheats For types...

Page 34: ...the air intake of the machine Table 4 2 Minimum dimension X for the distance between neighboring modules and the air intake of the machine Shaft height X mm 132 30 160 40 180 200 90 Preparing for use 4 5 Ensure adequate cooling 1PC134 1PC136 crane motors SH 132 315 32 Operating Instructions 02 2019 A5E43212221A ...

Page 35: ...r converter type the rating plate will contain corresponding additional information Correctly parameterize the converter Parameterizing data can be taken from the machine rating plates You can also find parameter data here Operating instructions for the converter SINAMICS Configuration Manuals Do not exceed the specified limit rotational speed nmax You can either find this on the rating plate nmax...

Page 36: ... converter input voltage and the motor insulation system NOTICE Material damage caused by an excessively high supply voltage The insulation system will be damaged if the supply voltage is too high for the insulation system This can completely destroy the machine Comply with the peak voltages as laid down in the guidelines above See also Download Center http w3app siemens com mcms infocenter conten...

Page 37: ...e RF equipotential bonding conductor Between the motor enclosure and protective ground rail of the converter Between motor enclosure and driven machine Use braided flat copper straps or high frequency cables with finely stranded conductors for the separate RF equipotential bonding cable Ensure that the contacts are made over a large area Measures to reduce bearing currents To specifically reduce b...

Page 38: ...ion must not be bridged Bearing currents can damage bearings Do not bridge the bearing insulation for subsequent installation work such as the installation of an automatic lubrication system or a non insulated vibration sensor Please contact the service center if necessary Tandem operation If you connect two motors in series in tandem operation install an insulated coupling between the motors Driv...

Page 39: ...een the motors of the tandem drive is not insulated This can damage the DE bearings of both motors Use an insulated coupling to link the motors Preparing for use 4 7 Converter operation 1PC134 1PC136 crane motors SH 132 315 Operating Instructions 02 2019 A5E43212221A 37 ...

Page 40: ...Preparing for use 4 7 Converter operation 1PC134 1PC136 crane motors SH 132 315 38 Operating Instructions 02 2019 A5E43212221A ...

Page 41: ...ts for installation The following requirements must be satisfied prior to starting installation work Staff have access to the operating and installation instructions The machine is unpacked and ready for mounting at the installation location Measure the insulation resistance of the winding before starting any installation work If the insulation resistance lies below the specified value take approp...

Page 42: ...therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation Is the winding head insulation conductively contaminated Has the winding insul...

Page 43: ...g the insulation resistance please read the operating manual for the insulation resistance meter you are going to use 2 Short circuit the ends of the temperature sensor cables before applying the test voltage If the test voltage is connected to only one temperature sensor terminal the temperature sensor will be destroyed 3 Make sure that no power cables are connected 4 Measure the winding temperat...

Page 44: ... convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance converted to 40 C reference temperature KT Temperature coefficient according to equation 2 RT Measured insulation resistance for measuring winding temperature T in C 2 KT 0 5 40 T 10 40 Reference temperature in C 10 Halving doubling of the ins...

Page 45: ...le Measuring the polarization index 1 To determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the measurement For insulation resistances 5000 MΩ the measurement of the PI is no longer meaningful and consequently n...

Page 46: ...e caused by improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling This could lead to machine malfunctions extending even to total loss of the machine Where necessary use suitable steps when performing installation work on the machine Do not stand on cables or attachments during...

Page 47: ...lements may only be pushed on or pulled off with the correct equipment The feather keys are only locked against falling out during shipping If you commission a machine without a drive output element the feather keys must be secured to prevent them from being thrown out The featherkey data on the shaft and transmission element must indicate the correct type of balancing in each case and must be cor...

Page 48: ... be mounted or withdrawn Only transfer radial or axial forces specified in the catalog to the motor bearings via the shaft extension 5 2 3 Foot mounting Note Only authorized retrofit partners must be employed to relocate the bolted on mounting feet at the machine enclosure After attaching the mounting feet you must note the following in order to avoid stressing and deforming the machine Ensure tha...

Page 49: ...tation with the motor uncoupled Avoid rigid couplings Repair any damage to the paint this must be done immediately and correctly 5 3 1 Measures for alignment and mounting The following measures are required in order to compensate any radial offset at the coupling and to horizontally adjust the electrical machine with respect to the driven load Vertical positioning For vertical mounting positions a...

Page 50: ...the specified thread size laid down in EN 50347 when flanging the machine to a foundation or a machine flange Mount the machine at all the foot or flanged holes provided The choice of fixing elements depends on the foundation and is the plant operator s responsibility Comply with the required property classes for screwed connections and materials for fixing elements Select the correct screw length...

Page 51: ...revent it being reconnected This also applies to auxiliary circuits Check that the machine really is in a no voltage condition Establish a safe protective conductor connection before starting any work If the incoming power supply system displays any deviations from the rated values in terms of voltage frequency curve form or symmetry such deviations will increase the temperature and influence elec...

Page 52: ...igned cable end fittings e g cable lugs end sleeves Connect up the line supply voltage and arranged the disconnecting link in accordance with the circuit diagram provided in the terminal box Select the connecting cables in accordance with DIN VDE 0100 taking into account the rated current and the installation specific conditions e g ambient temperature routing method etc according to DIN VDE 0298 ...

Page 53: ...a lower speed Special case for split winding x Phase designation U V W x Index for winding start 1 or end 2 or if there is more than one connection per winding x Additional indices for cases in which it is obligatory to connect parallel power feed cables to several terminals with otherwise identical markings 6 1 2 2 Circuit diagram inside the terminal box cover Data on the connection and connectin...

Page 54: ...nnecting cables that are freely led out It must be ensured that there are no foreign bodies dirt or moisture in the terminal base of the machine enclosure Use O rings or suitable flat gaskets to seal entries in cover plates DIN 42925 and other open entries Seal the terminal base of the machine enclosure using the original seal of the cover plate to prevent dust and water from entering Please obser...

Page 55: ...rew the screw type connection into the housing or fasten with a nut Note The screw type connections must have been matched to the connecting cables used diameter armoring braid shield For the screw type connections comply or exceed the requirements relating to IP degree of protection water and dust as well as the temperature range in operation stamped on the rating plate 6 1 2 8 Minimum air cleara...

Page 56: ...62 Nut O ring Cable glands with reductions and sheet metal nuts EN 50262 Nut O ring O ring Mounting position of metal sheet nuts Electrical connection 6 1 Connecting the machine 1PC134 1PC136 crane motors SH 132 315 54 Operating Instructions 02 2019 A5E43212221A ...

Page 57: ... e g adapters 6 3 Connecting the grounding conductor The machine s grounding conductor cross section must comply with EN IEC 60034 1 Please also observe installation regulations such as those specified in EN IEC 60204 1 Basically there are two ways of connecting a grounding conductor to the machine Internal grounding with a connection in terminal box at the location intended for this purpose and m...

Page 58: ...on of the associated ground ing connection mm S 25 S 25 S 50 25 S 50 0 5 S Internal ground terminal When making connections ensure the following Ensure that the connecting surface is bare and is protected against corrosion using a suitable substance e g acid free Vaseline Arrange the flat washer and spring washer under the bolt head Locate the cable lug under the clamping bracket Use the terminals...

Page 59: ...cking screw 6 3 3 Size of grounding conductor screw Table 6 4 Screw size of the grounding conductor external grounding Shaft height Thread size for the grounding conductor 132 180 M6 200 225 M8 200 2x M6 225 315 2x M8 6 4 Connecting the temperature sensor anti condensation heater 6 4 1 Connecting optional integrated devices and equipment In addition to the current dependent overload protective dev...

Page 60: ...al block connection Terminal board connection 6 5 Conductor connection Cross sections that can be connected depending on the size of the terminal possibly reduced due to size of cable entries Electrical connection 6 5 Conductor connection 1PC134 1PC136 crane motors SH 132 315 58 Operating Instructions 02 2019 A5E43212221A ...

Page 61: ...y voltage Material damage can occur if the supply voltage is too high for the insulation system SIMOTICS machines can be operated with SINAMICS G converters and SINAMICS S converters uncontrolled and controlled infeed when maintaining the permissible peak voltages Carefully observe the values in the following tables Rise times tr 0 1 µs The insulation system of SIMOTICS machines corresponds to the...

Page 62: ...he machine enclosure check the following Establish the electrical connections in the terminal box in accordance with the information in this documentation Maintain the air clearances between non insulated parts as described in Chapter Minimum air clearances Page 53 Avoid protruding wire ends In order not to damage the cable insulation freely arrange the connecting cables Connect the machine corres...

Page 63: ...ormed prior to commissioning does not claim to be complete It may be necessary to perform further checks and tests in accordance with the specific situation on site Once the system has been correctly installed you should check the following prior to commissioning The machine is undamaged The machine has been properly installed and aligned The output transmission elements are set correctly for thei...

Page 64: ...red Using the appropriately designed and adjusted control and speed monitoring functions ensure that the permissible speeds specified on the rating plate cannot be exceeded Ensure that any supplementary equipment used to monitor the motor is correctly connected and is functioning Electrical connection Carefully check the grounding and potential bonding connections Connect the machine corresponding...

Page 65: ... limit speed nmin depends on the parameter assignment 7 1 3 Insulation resistance and polarization index Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended per...

Page 66: ... insulation resistance please read the operating manual for the insulation resistance meter you are going to use 2 Short circuit the ends of the temperature sensor cables before applying the test voltage If the test voltage is connected to only one temperature sensor terminal the temperature sensor will be destroyed 3 Make sure that no power cables are connected 4 Measure the winding temperature a...

Page 67: ...vert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance converted to 40 C reference temperature KT Temperature coefficient according to equation 2 RT Measured insulation resistance for measuring winding temperature T in C 2 KT 0 5 40 T 10 40 Reference temperature in C 10 Halving doubling of the insulat...

Page 68: ...o determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the measurement For insulation resistances 5000 MΩ the measurement of the PI is no longer meaningful and consequently not included in the assessment R 10 min ...

Page 69: ...culation it has only weak chemically abrasive properties and a low dust content All protection measures have been taken to prevent accidental contact with moving or live parts Performing the test run 1 Switch the external fan motor on and off briefly 2 Compare the direction of rotation of the external fan with the specified direction of rotation The direction of rotation of the external fan is ind...

Page 70: ...commissioning Set value Temperature Alarm 115 C Shutting down 120 C Normal operation Determine the maximum operating temperature of the bearings Toperation taking into account the temperature bearing load and influences of the plant on the motor in C Set the values for shutdown and warning corresponding to the operating temperature Top Table 7 3 Set values for monitoring the bearing temperatures S...

Page 71: ... Continue to observe the machine for a while in no load operation 3 If it runs perfectly connect a load NOTICE Thermal overload of motors connected directly to the line supply In addition to the load torque the ramp up accelerating time is essentially influenced by the moment of inertia to be accelerated While ramping up when connected to the line supply the inrush starting current is a multiple o...

Page 72: ...ration improves immediately after the machine is switched off then the cause is magnetic or electrical If the mechanical running does not improve immediately after switching the machine off then the cause is mechanical Imbalance of the electrical machine or the driven machine The machine set has not been adequately aligned The machine is being operated at the system resonance point System motor ba...

Page 73: ...ou must remove covers Comply with the Five safety rules Only remove the covers when the rotating parts have come to a complete standstill Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers are removed The minimum air and creepage distances may be fallen below violated when coming...

Page 74: ...required wear suitable protective equipment Hazardous substances Chemical substances required for the setup operation and maintenance of machines can present a health risk Poisoning skin damage cauterization of the respiratory tract and other health damage may result Read the information in these operating instructions and the product information supplied by the manufacturer Observe the relevant s...

Page 75: ... the minimum radial load of cylindrical roller bearings of 50 corresponding to what is specified in the catalog Take the appropriate measures to reduce bearing currents Observe the Chapter Converter operation WARNING Faults in operation Changes with respect to normal operation indicate that there is an impaired function This can cause faults which can result in eventual or immediate death severe i...

Page 76: ... Safety instructions relating to ventilation and cooling Forced ventilation optional Type of cooling IC 416 in accordance with EN IEC 60034 6 WARNING Risk of burning Operating the machine without external fan results in overheating This may result in death personal injury and material damage Never commission the machine without an external fan CAUTION Risk of injury when touching the fan There is ...

Page 77: ...he line supply the inrush starting current is a multiple of the rated current This can result in thermal overload This can damage the motor As a consequence when ramping up observe the following Monitor the ramp up time and number of consecutive starts Comply with the limit values and or ramp up conditions specified in the catalog or the order documentation 3 If this is possible using the availabl...

Page 78: ...l damage or complete motor failure can occur If the motor is out of service for a period of more than 12 months then environmental effects can damage the motor Apply suitable corrosion protection preservation packing and drying measures Switching on the anti condensation heater Switch on any anti condensation heating while the machine is not being operated Taking the machine out of service Details...

Page 79: ...Commissioning See also Commissioning Page 61 8 5 2 Decommissioning the machine Record the decommissioning steps This log will be useful upon recommissioning If the machine is going to be out of service for longer than six months then take the necessary measures for preservation and storage Otherwise the machine could be damaged as a result of not being operated 8 5 3 Re commissioning the machine W...

Page 80: ...f faults Remedial measures X X X X Overload Reduce the load X Interrupted phase in the supply cable Check the switches and cables X X X X Interrupted phase in the feeder cable af ter switching on Check the switches and cables X Mains voltage too low frequency too high Check the power supply conditions X Mains voltage too high frequency too low Check the power supply conditions X X X X X Stator win...

Page 81: ... following consultation X X Changes in foundation Establish the cause of the changes and eliminate them if necessary realign the machine 1 Take any changes into account when warming up the machine 8 6 4 Rolling bearing faults Damage to rolling bearings can be difficult to detect in some cases If in doubt replace the rolling bearing Use other bearing designs only after consulting the manufacturer T...

Page 82: ...nes Table 8 4 Cooling system faults High temperature rise with load Possible causes of faults Remedial measures X Wrong direction of rotation of the external fan Check the electrical connections to the external fan X External fan is not running Check the external fan and its connections X Reduced air flow Check the air ducts clean the machine 8 7 Deactivating Commission any devices provided for pr...

Page 83: ...ety instructions Page 11 Comply with the applicable national and sector specific regulations When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe operation of electrical equipment Note Please contact the service center Page 109 if you require support with service maintenance or repair 9 1 Preparation and notes 9 1 1 North American m...

Page 84: ...ance work on the machine only when it is stopped The only operation permissible while the machine is rotating is regreasing the rolling bearings When performing maintenance work comply with the five safety rules WARNING Machine damage If the machine is not maintained it can suffer damage This can cause faults which can result in eventual or immediate death serious injury or material damage Perform...

Page 85: ...chine Securely attach all loose parts again once you have completed the maintenance procedures Carefully remove any dirt Note Operating conditions and characteristics can vary widely For this reason only general intervals for inspection and maintenance measures can be specified here 9 2 2 Inspections in the event of faults Natural disasters or unusual operating conditions such as overloading or sh...

Page 86: ...damage to the machine 9 2 4 Main inspection Check that the installation conditions are observed We recommend that the following checks are performed after approx 16 000 operating hours or at the latest after two years Table 9 2 Checks that have to be performed during the general inspection Checking When the motor is running At stand still The electrical parameters are maintained X The permissible ...

Page 87: ...d The state of a rolling bearing can be assessed by analyzing the bearing vibration The measured values provide an indication and can be assessed by specialists In this case please contact the Service Center 9 2 6 Maintenance intervals Please note the following in order to identify faults at an early stage rectify them and avoid follow on damage Maintain the machine regularly and carefully Inspect...

Page 88: ...ding on the degree of pollution Main inspection Approximately every 16000 operating hours After two years at the latest Drain condensate Depending on the climatic conditions 9 2 7 Re greasing For machines with regreasing system relubrication intervals grease quantity and grease grade are provided on the lubricant plate Additional data can be taken from the main machine rating plate Grade of grease...

Page 89: ...elieve the rotor when carrying out work with the machine in a vertical position 9 2 8 Cleaning Cleaning the grease ducts and spent grease chambers The spent grease collects outside each bearing in the spent grease chamber of the outer bearing cap When replacing bearings remove the spent grease Dismantle the bearing cartridges to replace the grease in the lubrication duct Cleaning the cooling air d...

Page 90: ...can be found here Testing the insulation resistance and polarization index Page 64 9 2 10 Servicing the external fan WARNING Injury caused by rotating parts or live under voltage parts Live electrical parts are dangerous Contact with them can cause death serious injury or material damage Before carrying out any maintenance work on the external fan disconnect it from the mains particularly before o...

Page 91: ...be transported please observe the information and instructions in the Transport chapter Note Before commencing removal you should mark how each of the fastening elements has been assigned as well as how internal connections are arranged This simplifies subsequent reassembly Avoid damaging the windings protruding out of the stator enclosure when assembling the end shield If possible assemble the ma...

Page 92: ...ating conditions Table 9 4 Bearing replacement intervals Ambient temperature Principle of operation Bearing replacement intervals 40 C Horizontal coupling operation 40 000 h 40 C With axial and radial forces 20 000 h Do not reuse bearings that have been removed Remove the dirty spent grease from the bearing shield Replace the existing grease with new grease Replace the shaft seals when the bearing...

Page 93: ...ution and attention to cleanliness are vital when installing rolling bearings Observe the correct assembly sequence of the components Attach all components with the specified tightening torques Page 112 Note For further information about mounting the rolling bearing please refer to the catalog or the information provided by the rolling bearing manufacturer Maintenance 9 3 Corrective maintenance 1P...

Page 94: ...g or shaft nut 10 Support the rotor when installing the bearing housing or bearing end shield 11 Use a suitable sealant when assembling 12 Assemble the bearing shield or bearing housing together with the bearing shield 13 Install the outer bearing cover if one is being used 14 Install the sealing elements See also Replacing rolling bearings Page 98 Sealing the bearings Note the following details S...

Page 95: ...ention to the correct positioning are vital during installation and assembly Make sure the sealing surface is free of dirt and damage Lightly grease the sealing lips 9 3 3 Fan NOTICE Destruction of the fan Material damage can occur by forcefully removing the fan from the shaft Take care not to damage the snapping mechanisms on fans that are equipped with these Plastic fan Correctly expose the brea...

Page 96: ...rmly withdraw the fan from the shaft by turning the pressure screw of the pulling tool Do not apply any hammer blows to avoid damaging the rotor shaft the fan and the bearings Order the appropriate new parts if damaged 9 3 3 2 Mounting fans Take care not to damage the snapping mechanisms on fans that are equipped with these To ensure this the fans should be heated to a temperature of approximately...

Page 97: ... all of the other documents provided with this machine You can find additional operating instructions here Service and support Page 109 9 3 8 O ring seal If O ring seals are present you should check that they are in perfect condition and that the O ring seals are properly seated in the grooves between the components Replace damaged O ring seals O ring seals can be present on the following componen...

Page 98: ...Maintenance 9 3 Corrective maintenance 1PC134 1PC136 crane motors SH 132 315 96 Operating Instructions 02 2019 A5E43212221A ...

Page 99: ...tps www sow siemens com lang en 10 2 Data matrix code on the machine Data matrix code A data matrix code may be provided on machines manufactured in Europe You can retrieve the following information from the data matrix code Machine type Serial number Customer material number if ordered as option Y84 Using the Data Matrix code and the App SIMOTICS Digital Data you can access the technical data spa...

Page 100: ...ling bearings are fitted use insulated rolling bearings of the same type as spare parts This will prevent any bearing damage being caused by bearing currents 10 7 Parts groups definition A distinction is made between the following groups of parts Spare parts Spare parts are machine parts that can be ordered during the production time and for a further 5 years after discontinuation of production Th...

Page 101: ... these spare motors on request repair and replacement are not possible After a period of 3 years after the delivery of the original machine it is only possible to repair these machines depending on the availability of the spare parts required For up to 5 years after the delivery of the original motor spare parts will be available and for a further 5 years Siemens will provide information about spa...

Page 102: ...complete 6 02 Locking ring 4 04 Eyebolt 6 03 Bearing cover NDE inner 4 11 Screw 6 10 Rolling bearing 4 18 Rating plate 6 20 End shield 4 19 Self tapping screw 6 23 Shaft sealing ring 4 20 Cover 6 25 Lubrication sleeve 4 31 Grounding bracket 6 29 Self tapping screw 4 35 Disk 6 65 Grease nipple 4 37 Terminal board 7 00 Complete ventilation 4 38 Spring washer 7 04 Fan 4 39 Grounding screw self tappin...

Page 103: ...hannels No Standard Picture No Standard Picture 6 02 DIN 471 4 11 DIN 6912 7 49 DIN 7964 4 04 DIN 580 4 39 5 49 5 79 5 89 EN ISO 4017 1 60 6 10 DIN 625 1 49 6 29 EN ISO 4762 5 19 EN ISO 7045 3 38 DIN 6885 4 19 EN ISO 7049 Spare parts 10 9 Standardized parts 1PC134 1PC136 crane motors SH 132 315 Operating Instructions 02 2019 A5E43212221A 101 ...

Page 104: ...10 10 Exploded drawings 10 10 1 Shaft height 132 200 cast iron Spare parts 10 10 Exploded drawings 1PC134 1PC136 crane motors SH 132 315 102 Operating Instructions 02 2019 A5E43212221A ...

Page 105: ... 0 0 Spare parts 10 10 Exploded drawings 1PC134 1PC136 crane motors SH 132 315 Operating Instructions 02 2019 A5E43212221A 103 ...

Page 106: ...10 10 2 Shaft height 225 315 cast iron 0 0 6 6 Spare parts 10 10 Exploded drawings 1PC134 1PC136 crane motors SH 132 315 104 Operating Instructions 02 2019 A5E43212221A ...

Page 107: ...ply recycle important materials When disposing of the machine or of waste that is created during the individual phases of its life cycle please observe the statutory requirements applicable in the country of use Please contact your local authorities for more information about disposal 11 3 RoHS restricting the use of certain hazardous substances In compliance with RoHS Restriction of certain Hazar...

Page 108: ...xings 6 Transport the machine to a suitable location for disassembly 11 6 Dismantling the machine Dismantle the machine using the general procedures commonly used in mechanical engineering WARNING Machine parts can fall The machine is made up of heavy parts These parts are liable to fall during dismantling This can result in death serious injury or material damage Before you release any machine pa...

Page 109: ...ns or via a specialist disposal company The same applies for cloths and cleaning substances which have been used while working on the machine Packaging material If necessary contact a suitable specialist disposal company Wooden packaging for sea transport consists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It can be recyc...

Page 110: ...Disposal 11 7 Disposal of components 1PC134 1PC136 crane motors SH 132 315 108 Operating Instructions 02 2019 A5E43212221A ...

Page 111: ...vant contact data base www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move With the Siemens Industry Online Support App you can access more than 300 000 documents for Siemens Industry products any time and any where The App supports you in the following areas Resolving problems when executing a project Troubleshooting when faults develop Expanding a system or pl...

Page 112: ...rating instructions can also be obtained at the following Internet site http support industry siemens com Service and support A 1 Further documents 1PC134 1PC136 crane motors SH 132 315 110 Operating Instructions 02 2019 A5E43212221A ...

Page 113: ...he bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tightening torques for bolted connections with a tolerance of 10 Thread M5 M6 M8 M10 M12 M16 M20 M24 Nm 5 8 20 40 70 170 340 600 The tightening torques stated above apply to ...

Page 114: ...ghtening torques for screws on the terminal box end shields screw type grounding conductor connections Thread M 3 5 M 4 M 5 M 6 M 8 M 10 M 12 M 16 M20 Nm min 0 8 2 3 5 6 16 28 46 110 225 max 1 2 3 5 9 24 42 70 165 340 B 1 4 Additional connecting terminals for monitoring equipment and anti condensation heating Table B 4 Tightening torques for monitoring equipment and anti condensation heating Main ...

Page 115: ...S in SIOS You can find the quality documents here https support industry siemens com cs ww de ps 13310 cert https support industry siemens com cs ww en ps 13310 cert 1PC134 1PC136 crane motors SH 132 315 Operating Instructions 02 2019 A5E43212221A 113 ...

Page 116: ...Quality documents C 1 Quality documents SIMOTICS in SIOS 1PC134 1PC136 crane motors SH 132 315 114 Operating Instructions 02 2019 A5E43212221A ...

Page 117: ...sal Chemicals 107 Components 106 E Electrical faults 78 Electromagnetic compatibility 16 Electromagnetic fields 14 Emergency off 75 Emitted interference 14 Equipotential bonding conductor 34 ESD guidelines 14 External fan Commissioning 67 Maintenance 88 Test run 67 F faults Cooling system Electric Inspection Mechanical 79 Rolling bearings Faults in operation 72 Flammable substances 13 G General in...

Page 118: ...EACH regulation 105 Re commissioning 77 Repair Initial inspection 84 Residual risks 27 Restriction of certain Hazardous Substances 105 RF grounding point 34 Risk of explosion 18 RoHS 105 Rolling bearings Assembly 91 faults 79 Inspection 85 Replacement 98 Rotating parts 12 S Safety instructions Flammable substances 13 Hazardous substances 13 Hot surfaces 13 Live parts 12 Maintenance work 82 Rotatin...

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Page 120: ...Germany More information www siemens com drives Siemens AG Proess Industries and Drives Large Drives Postfach 48 48 90026 NÜRNBERG ...

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