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3

NOTES

This engine was designed for model aircraft. Do not attempt to use it for any other purpose.

Mount the engine in your model securely, following the manufacturers' recommendations, using appropriate screws and 
locknuts.

Be sure to use the silencer (muffler) supplied with the engine. Frequent exposure to an open exhaust may eventually impair 
your hearing. 
Such noise is also likely to cause annoyance to others over a wide area.

Fit a top-quality propeller of the diameter and pitch specified for the engine and aircraft. Locate the propeller on the shaft 
so that the curved face of the blades faces forward-i.e. in the direction of flight. Firmly tighten the propeller nut, using the 
correct size wrench.

Always check the tightness of the propeller nut and retighten it, if necessary, before restarting the engine, particularly in 
the case of four-stroke-cycle engines. A safety locknut assembly is provided.  Always use it. This will prevent the propeller 
from flying off in the event of a "backfire", even if it loosens.

If you install a spinner, make sure that it is a precision made product and that the slots for the propeller blades do not cut 
into the blade roots and weaken them.

Discard any propeller which has become split, cracked, nicked or otherwise rendered unsafe. Never attempt to repair such 
a  propeller:  destroy  it.  Do  not  modify  a  propeller  in  any  way,  unless  you  are  highly  experienced  in  tuning  propellers  for 
specialized competition work such as pylon-racing.

Use an electric starter for this engine. The wearing of safety glasses is also strongly recommended.

4

NOTES

Take care that the glow plug clip or battery leads do not come into contact with the propeller. 
Also check the linkage to the throttle arm. A disconnected linkage could also foul the propeller.

After starting the engine, carry out any needle-valve readjustments from a safe position behind the rotating propeller. 
Stop the engine before attempting to make other adjustments to the carburettor.

Adjust  the  throttle  linkage  so  that  the  engine  stops  when  the  throttle  stick  and  trim  lever  on  the  transmitter  are  fully 
retarded. Alternatively, the engine may be stopped by cutting off the fuel supply. Never try to stop the engine physically.

Take care that loose clothing (ties, shirt sleeves, scarves, etc.) do not come into contact with the propeller. 
Do not carry loose objects (such as pencils, screwdrivers, etc.) in a shirt pocket from where they could fall through the 
propeller arc.

Do not start your engine in an area containing loose gravel or sand. The propeller may throw such material in your face 
and eyes and cause injury.

For their safety, keep all onlookers (especially small children) well back (at least 20 feet or 6 meters) when preparing your 
model for flight. If you have to carry the model to the take-off point with the engine running, be especially cautious. 
Keep the propeller pointed away from you and walk well clear of spectators.

Warning!  Immediately  after  a  glowplug-ignition  engine  has  been  run  and  is  still  warm,  conditions  sometimes  exist 
whereby  it  is  just  possible  for  the  engine  to  abruptly  restart  if  the  propeller  is  casually  flipped  over  compression 
WITHOUT the glowplug battery being reconnected.
Remember this if you wish to avoid the risk of a painfully rapped knuckle!

5

The  entirely  new  23cc  MAX-140RX  has  been  designed 
expressly  for  FAI  aerobatic  competition  under  the  latest 
F3A regulations which permit two-stroke engines to have 
a  much  larger  displacement  than  the  10cc  limit  imposed 
hitherto. The  140RX  continues  the  long  established  O.S. 
MAX  contest  engine  tradition  of  unsurpassed  quality  of 
construction,  durability,  reliability,  compactness,  high 
specific output and high power-to-weight ratio. The 140RX 
takes  into  account  the  need  to  achieve  greater  durability 
through  improved  resistance  to  the  crankshaft  and  main 
ball-bearing  corrosion  that  may  occur  under  the  severe 
operating conditions of highly competitive FAI turnaround 
aerobatic  flying. The  140RX  is  equipped  with  a  new  O.S. 
Type  70A  carburetor  and  O.S. Type  PD-06  diaphragm  fuel 
pump,  specially  developed  for  this  engine.  This  fuel 
system  provides  stable  power  and  consistent  throttle 
response at all times, irrespective of fuel tank location or 
aircraft attitude. The 140RX is an engine for experts and, in 
order  to  achieve  the  levels  of  performance  of  which  it  is 
capable,  it  is  vitally  important  to  correctly  match  the 
propeller  and  tuned  exhaust  system  to  the  engine's 
operating  characteristics.  If  propeller  size  and/or  silencer 
length  are  incorrect,  the  engine  may  actually  produce 
lower  performance  than  that  of  a  conventional  standard 
engine.  Therefore,  please  read  through  all  the  following 
instructions carefully.

INTRODUCTION

Needle-valve sensitivity

If  the  needle-valve adjustment is  found to  be  too  critical 
when using the standard needle fitted to the engine, this 
may  be  replaced  with  the  optional,  less  sharply  tapered 
needle (Code No.22681980), to de-sensitize adjustment.

BASIC ENGINE PARTS

Cylinder Head

Drive Hub

Pump Unit PD-06

Lock Nut Set

Carburetor Type 70A 

Cover Plate

Crankcase

Crankshaft

INSTALLING THE GLOW PLUG

Carefully insert plug, with washer, 
fingertight  only,  before  final 
tightening with the correct size 
plug wrench.

Glow plug

Washer

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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