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TUNED SILENCER

The  O.S.  Type  T-6010  tuned  silencer  has  been  specially  prepared  for  the  MAX-140RX  engine.  It  allows  the  engine  to 
develop  high  performance  at  lower  engine  r.p.m.    (e.g.around  8,000r.p.m.)  which  enables  the  contest  flyer  to  qualify  for 
noise  reduction  bonus  points.
Here  is  an  example  of  a  combination  with  which  maximum  performance  is  obtainable  at  around  7,300-7,600r.p.m. You 
may,  of  course,  use  other  combinations,  but  it  is  recommended  to  refer  to  this  combination  as  a  starting  point.

Propeller

Fuel

Exhaust Header Pipe

Tuned Silencer
Effective Pipe Setting 

APC 16x14
Commercial good quality fuel

 (10% nitromethane)
Actual length 240mm

(see  sketch below)
O.S. Type T-6010
245mm (see sketch below)

Effective Header Pipe Setting ( 245mm)

Note :

Effective Header Pipe Setting means the distance from 
the  engine's  exhaust  flange  to  the  entry  to  the  tuned 
silencer.

Header Pipe Length (245mm)

Center Line Length

5mm

Exhaust Header Pipe

Tuned Silencer

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Adjusting effective header pipe length  

Use the silicone tube sleeve supplied with the O.S. T -
6010    and  connect  the  silencer  and    exhaust  header 
pipe together so that the effective pipe length is as long 
as possible.  

Start  the  engine,  open  the  throttle  and  measure  the 
maximum r.p.m. at which the engine runs steadily for a 
lengthy period. Then shorten the header pipe setting by 
10mm  and  measure  r.p.m.  again.  Repeat  this 
procedure,  checking  r.p.m.  each  time,  until  no  further 
increase in speed is recorded.  

For other combinations or conditions, set the effective pipe 
length as follows.  
(Important  :  Make  sure  that  the  engine  is  adequately 
run-in  before  operating  it  at  full  throttle  for  lengthy 

Note: Be  sure  to  use  the  same  fuel  and  propeller  while 

making these checks.

r.p.m.

High

Start with this setting.

r.p.m.

Low

Long

Effective Header Pipe Length

Short

From  this  measured  data,  you  will  find  a  range  of 
settings  through  which  r.p.m.  do  not    vary  significantly. 
Set the header pipe length at the beginning of this range  
(See diagram bottom left ) and fly the model.
If  the    pipe  length  is  too  short,  the  needle-valve 
adjustment range at maximum r.p.m will be narrow, and  
r.p.m.  will  tend  to  vary  too  much  in  the  air,  especially 
when  revolutions  build  up  as  load  decreases.  Also, 
power will tend to drop off excessively against increased 
load  in  the  air.  To  correct  this,  increase  the  header 
pipe's effective length.

Note:

Engine  r.p.m.  recorded  on  the  ground  are  different  from 
those  achieved  in  flight;  not  only  because  of  increased 
propeller  loading  when  the  aircraft  is  stationary,  but  also 
because  the  cooling  airflow  over  the  engine  and  tuned 
silencer  is  reduced.  Therefore,  optimum  header  pipe 
adjustment  should  be  finally  set  only  after  actual  flight 
tests. The  power absorption  of  individual  propellers  of  the 
same  size  (dia.  and  pitch),  even  from  the  same 
manufacturer,  may  differ  quite  markedly.  This  can  cause 
r.p.m.  to  vary  between  300  and  500  with  standard 
propellers  and  between  100  and  200  with  high  quality 
propellers. Therefore,  it  may  be  necessary  to  readjust  the 
header pipe length when a new propeller is fitted. Be sure 
to check the r.p.m. in addition to the balance and pitch of 
the propeller, before using it for flight.

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If the  pipe length is not set properly, the engine will not 
only fail to develop its full performance but could also be 
damaged through overheating.
If you wish to further reduce sound level, to meet extra 
severe  noise  regulations,  a  larger(or  coarser  pitch) 
propeller may be fitted to lower operating r.p.m. It will, of 
course, be necessary to increase the header pipe length 
accordingly. 
Because  noise  generated  by  the  engine  and  propeller 
becomes  louder  as  the  r.p.m.  increase,  it  is 
environmentally  desirable  to  run    engines  at  reduced 
r.p.m. for quieter operation, whenever possible. 

Two adjustable controls are provided on the Type 
70A carburetor. 

CARBURETOR CONTROLS

The  O.S.  TYPE  70A  carburetor  has  been  designed 
exclusively for use with the O.S. PD-06 fuel pump unit. 
These  two  components,  with  appropriate  plumbing 
form  the  Pump  System.  O.S.  Pump  Systems  offer  the 
twin  advantages  of  increased  power  and  the  virtual 
elimination  of  variation  in  fuel  "head"  at  the 
carburetor. The Type 70A carburetor has an extra large 
throat,  which  improves  breathing  and  increases 
power. With normal suction fuel feed, or low-pressure 
(exhaust)  assisted  fuel  feed,  such  a  large  choke  area 
would  be  impracticable,  but  the  special  pump  unit 
ensures  that  fuel  isdelivered  to  the  carburetor  at  the 
pressure  required  to  maintain  optimum  mixture 
strength,  irrespective  of  fuel  tank  location  or  the 
aircraft's  attitude.  These  qualities  are  especially 
valuablefor international class pattern aerobatic flying 
and in models (including scale aircraft) where itmay be 
difficult to locate the fuel tank close to the engine.

The Mixture Control Screw:

For  adjusting  the  mixture  strength  at  part-throttle  and 
idling  speeds  to  obtain  steady  idling  and  smooth 
acceleration.

The Throttle Stop Screw:

For  setting  the  position  where  the  carburetor  rotor  is 
closed.

Throttle Stop Screw

Throttle Lever

Nipple

Mixture Control Screw

Mixture 

Control Valve

Mixture 

Control Valve Stopper

Summary of Contents for max-140rx

Page 1: ...sary It is suggested that any instructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time 1 2 4 5 6 7 8 8 9 9 10 11 13 13 14 15 16 16 17 17 18 19 20 21 22 23 24 CONTENTS SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION BASIC ENGINE PARTS INSTALLATION FUEL TANK PIPING GLOWPLUG FUEL PROPELLERS TUNED SILENCER CARBURETOR CONTROLS ...

Page 2: ...r engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft ...

Page 3: ...40RX has been designed expressly for FAI aerobatic competition under the latest F3A regulations which permit two stroke engines to have a much larger displacement than the 10cc limit imposed hitherto The 140RX continues the long established O S MAX contest engine tradition of unsurpassed quality of construction durability reliability compactness high specific output and high power to weight ratio ...

Page 4: ...ain on the exhaust header pipe and in extreme cases the header pipe may be damaged It is advisable therefore to insert some resilient material in the mountings for the exhaust system also Installation of cowling etc When a soft mount is used the engine may vibrate more than expected Make sure that the engine and spinner do not touch the fuselage or cowling otherwise overheating additional noises a...

Page 5: ...he needle However plug life can be extended and engine performance maintained by careful use i e 9 Apart from when actually burned out a plug may need to be replaced because it no longer delivers its best performance such as when When to replace the glowplug Filament surface has roughened and turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has co...

Page 6: ...embly as follows Fit the propeller to the engine shaft followed by the retaining washer and prop nut Tighten the nut with the 14mm wrench Finally fit the locknut and tighten firmly with the 12mm wrench making sure that it locks into the propeller retaining nut 1 2 IMPORTANT With any engine regardless of the type of propeller attachment used make a habit of checking prop tightness before starting t...

Page 7: ...d 200 with high quality propellers Therefore it may be necessary to readjust the header pipe length when a new propeller is fitted Be sure to check the r p m in addition to the balance and pitch of the propeller before using it for flight 13 If the pipe length is not set properly the engine will not only fail to develop its full performance but could also be damaged through overheating If you wish...

Page 8: ...otherwise there is a danger of it becoming overheated and damaged 6 15 RUNNING IN Breaking in For long life and high performance this engine needs to be properly run in or broken in The following settings apply when using a fuel containing not less than 15 lubricant and not more than 10 nitromethane Needle valve setting for starting 2 1 Open the needle valve 1 turns from the fully closed position ...

Page 9: ... turning the Throttle Stop Screw clockwise a few degrees to raise the idling speed a little 17 Note If however the engine idles unevenly and smokes a good deal when the throttle is re opened before picking up speed it is probable that the idling mixture is too rich In this case it will be necessary to turn the Mixture Control Screw clockwise about 5 degrees Alternatively if the Mixture Control Scr...

Page 10: ...cap provided to the nipples after draining out the methanol Note Kerosene will cause swelling and rapid deterioration of the fuel tubing Do not therefore use kerosene for cleaning this engine At the end of each operating session drain out any fuel that may remain in the fuel tank Next energize the glowplug and try to restart the engine to burn off any fuel that may remain inside the engine Re peat...

Page 11: ...29406000 29403200 29403400 29404000 No Description Code No 1 2 3 4 5 6 7 8 9 10 11 11 1 12 13 14 15 16 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 72102100 72102110 72102120 72102180 Exhaust Adaptor O Ring Exhaust Adaptor Exhaust Header Pipe Exhaust Header Pipe Assembly Needle Glow Plug A5 Screw Set Fuel Outlet Universal Nipple S3 5 Ratchet Spring Needle Valve Holder Assembly Set Screw O...

Page 12: ...LUG GRIP LOCK WASHER 10Sets MIXTURE CONTROL CARBURETOR 70B EXHAUST HEADER PIPE T 6010 TUNED SILENCER L 23 23 0cc 1 404cu in 32 0mm 1 260in 28 6mm 1 126in 1 800 10 000r p m 3 5ps 3 55hp 9 000r p m 830g 29 3oz THREE VIEW DRAWING Dimensions mm SPECIFICATIONS Displacement Bore Stroke Practical R P M Power output Weight IN OUT PD 06 140 MADE IN JAPAN 25 58 70 4 5 1 27 78 49 2 M4X0 7 UNF 5 16 24 48 4 93...

Page 13: ...served Printed in Japan 60090850 061102 U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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