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21

+

Adjusting the mixture control valve

If the engine hesitates, puffing out 
a good deal of smoke, before 
picking up to full speed, it is 
probable that the idling mixture is 
too rich.

1.

Fig.25

Mixture Control Screw

Screwdriver

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Screw 
in the reverse direction from the + 
mark (i.e. clockwise) to weaken the mixture. About 1/12 
turn (30  ) should be sufficient (Fig. 25). 

Alternatively, if the engine stops 
or is slow to pick up speed, 
without smoking or a strong 
exhaust note, it is probable that 
the idling mixture is too lean. 

2.

Fig.26

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Screw 
in the direction of the + mark (i.e. 
counter-clockwise) approximately 1/12 turn (30  )  (Fig. 26). 

Thirdly, if revolutions increase but the engine appears to 
run with reduced power, it is probable that one of the 
cylinders has ceased firing. You may detect this by the 
difference in exhaust note and revolutions compared with 
previous full-throttle running. The cutting out of the cylinder 
may be caused by the idling speed being set too low or the 
idling mixture being too rich. 

3.

In the case of the idling speed being too low, re-set the 
idling position a little higher by means of the throttle trim on 
the transmitter. In the case of the idling mixture being too 
rich, turn the Mixture Control Screw in the reverse direction

NOTE:
As this is two-cylinder four-stroke-cycle engine, firing 
strokes occur every half revolution (360  ), that is, two 
firings take place every one complete revolution. 
Therefore, at first you may have an impression that the 
engine is idling at higher r.p.m. than actual running r.p.m. 
It is recommended to check the engine r.p.m. with a 
tachometer.
Changing the make of glowplug or fuel may sometimes 
require re-adjustment of carburetor throttle.

Realignment of mixture control screw

In the course of making carburetor adjustments, it is just 
possible that the Mixture Control Screw setting may be 
upset.Its basic setting can be re-established as follows:

of the + mark about 1/12 turn (30  ). Normal safe idling 
speeds are in the region of 2,000 r.p.m..

Fig.27

Fig.28

With the basic position of 
the screw, this pin is located
at the centre.

(The pin is seen if the
 throttle lever is removed.)

mark

Throttle lever

Carefully turn the screw in the
direction of the + mark with
the screw-driver supplied until
it stops, then turn back again
exactly two revolutions.

NOTE:
If an on-board glowplug re-heat system is fitted, mixture 
adjustment at idling speed should be carried out with this 
in operation.

22

FLIGHT

It is necessary to warm up the engine as with a full-size 
aircraft or automobile. Do not attempt to take-off immediately 
after the engine has been started. Allow the engine to run at 
full throttle for at least 10 seconds before releasing the 
model.

Checking before flight

Make sure that all two cylinders are firing.

Make sure that engine runs steadily at idling speed.

Make sure that engine is fully warmed up.

CARE AND MAINTENANCE

To ensure that you obtain long life and peak performance from 
your engine, observe the following

Avoid running the engine under dusty conditions. If 
necessary, lay a sheet of plywood or hardboard in front and 
under the nose of the model when starting the engine.

1.

Foreign matter in the fuel can cause the carburetor jet to be 
partially clogged.

2.

Therefore:

rinse out the fuel tank with methanol or fuel before 
installing it

fit a fuel filter in the uel delivery tube between tank and 
carburetor

fit a fuel filter to pump inlet of the manual or electric fuel 
pump

do not leave your fuel container open needlessly

check filters periodically and clean them when necessary

Do not close the needle-valve to too "lean" a setting. This 
will cause the engine to overheat and slow down and also 
will generate much nitromethane oxide due to extremely 
high temperature which will cause internal rusting of the 
engine. Always adjust the needle-valve very slightly to the 
"rich" side of the peak r.p.m. setting.

3.

Clean the exterior of the engine with a clean cotton cloth. If 
this is not done, oil and dirt will burn onto the outside of the 
engine each time it is run and the engine will soon become 
blackened

4.

If the engine is not in use for a while (more than two months) 
remove the glowplugs and rinse out the interior with 
kerosene (not gasoline), by rotating the crankshaft. Shake 
out residue, then inject corrosion-inhibiting oil (preferably) or 
light machine-oil through glowplug cabities and breather 
hole, again rotating the shaft to distribute the protective oil to 
all working parts.  

5.

Summary of Contents for FT-160

Page 1: ...s supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed twin cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 10 10 11 12 13 14 15 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER FUEL TANK GLOWPLUGS GL...

Page 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Page 3: ...ne running be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if...

Page 4: ...e Carburetor Exhaust Pipe Propeller Nut Cylinder Head Left No 1 Cylinder Right No 2 Cylinder Photo 2 Aluminum tube Aluminum tube is not supplied with the engine 7 Push Rod Cover Choke Valve Intake Pipe Left Photo 3 Fuel Inlet Intake Pipe Right Rear Housing Intake Manifold Breather Nipple ...

Page 5: ...t by reversing the hexagon nut nd cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set screw Choke lever Hex nut Cap screw Choke rubber pad Fuel inlet The fuel inl...

Page 6: ...mly after retightening the propeller nut NOTE 11 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 1 2 3 Add the special tapered and slotted locknut and secure with a 12mm wrench while holding the prop n...

Page 7: ... to a conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 10 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 11 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry th...

Page 8: ...ways store it in a clearly marked container and out of the reach of children Model engine fuel is also highly flammable Keep it away from open flame excessive heat sources of sparks or anything else which might ignite it Do not smoke or allow anyone else to smoke near to it Reminder Fuel The FT 160 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a t...

Page 9: ...l from penetrating the airframe structure Release the choke control and immediately turn the propeller c o u n t e r c l o c k w i s e several times so that fuel is drawn well into the cylinders Fig 19 4 Fig 19 17 Set the throttle valve approximately 1 4 open from the fully closed position Fig 20 5 Fig 20 Fully open Fully closed Set at this position Starting with an electric starter Fig 21 6 Fig 2...

Page 10: ...valve at 500 1 000r p m lower than maximum r p m setting and run approx 10 seconds It is suggested to use a tachometer Open the needle valve at approx 1 000r p m lower than above setting and run approx 20 seconds Repeat above procedure while increasing the setting 1 r p m gradually for approx 10 minutes Keep the throttle fully open using only the needle valve to change r p m Prolonged running in o...

Page 11: ...ngine stopping is obtained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 2 cylinders are firing Make sure glowplug heat is switched The engine hesitates before picking up to full speed or appears to run at medium speed with reduc...

Page 12: ...ated at the centre The pin is seen if the throttle lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two revolutions NOTE If an on board glowplug re heat system is fitted mixture adjustment at idling speed should be carried out with this in operation 22 FLIGHT It is necessary to warm...

Page 13: ...point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 29 Fig 29 0 04mm Feeler Gauge Rocker Arm...

Page 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 33 4 Hold at the screw head Fig 33 Tighten Locknut ...

Page 15: ...3 13 1 13 2 14 15 16 16 1 16 2 16 3 17 18 19 20 21 22 23 24 25 26 27 28 29 29 1 30 31 32 33 34 35 36 37 38 39 Description Code No No Description Code No No Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly Exhaust Pipe Exhaust Pipe Lock Nut Valve Assembly 1pair Valve 1pc Valve...

Page 16: ... choke valve assembly is not included in the carburettor complete Type of screw C Cap Screw M Oval Fillister Head Screw F Flat Head Screw N Round Head Screw S Set Screw CARBURETOR EXPLODED VIEWS PARTS LIST The specifications are subject to alteration for improvement without notice N M3x22 S M3x3 S M3x3 S M3x3 S M3x3 1 2 2 1 3 1 3 4 1 4 5 6 7 7 1 8 10 10 1 10 2 11 9 9 1 9 3 9 2 9 4 9 6 9 5 9 7 29 R...

Page 17: ...120 76 THREE VIEW DRAWING Dimensions mm Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2004 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090531 040501 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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