Siemens SINAMICS S120 1PM4 Configuration Manual Download

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SINAMICS S120 1PM6/1PM4 Hollow-Shaft Motors for Main Spindle Drives

sinamics

Hollow-shaft motors for

1PM6 1PM4 ma in spindle drives

Configuration Manual 04/2008

Summary of Contents for SINAMICS S120 1PM4

Page 1: ...SINAMICS S120 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives sinamics s Hollow shaft motors for 1PM6 1PM4 ma in spindle drives Configuration Manual 04 2008 ...

Page 2: ......

Page 3: ...es of the motors 3 Technical data and characteristics 4 Motor components 5 Connection methods 6 Information on the application of motors 7 Appendix A SINAMICS S120 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 4: ...Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following WARNING This device may only ...

Page 5: ...rs and project engineers Benefits The Configuration Manual supports you when selecting motors calculating the drive components selecting the required accessories as well as when selecting line and motor side power options Standard scope The scope of the functionality described in this document can differ from the scope of the functionality of the drive system that is actually supplied Other functi...

Page 6: ...elephone providers may differ Questions about this documentation If you have any questions suggestions corrections regarding this documentation please fax or e mail us at Fax 49 9131 98 63315 E mail mailto docu motioncontrol siemens com A fax form is available in the appendix of this document Internet address for SINAMICS http www siemens com sinamics EC Declarations of Conformity The EC Declarati...

Page 7: ...th the provisions of the EC Machinery Directive Only appropriately qualified personnel may commission the SINAMICS units and the motors This personnel must carefully observe the technical customer documentation associated with this product and be familiar with and carefully observe the danger and warning information Operational electrical equipment and motors have parts and components which are at...

Page 8: ...serve that they are not damaged are not subject to tensile stress cannot be touched by rotating components CAUTION Motors should be connected up according to the operating instructions provided They must not be connected directly to the three phase supply because this will damage them SINAMICS units with motors are voltage tested as part of routine testing CAUTION The DRIVE CLiQ interface contains...

Page 9: ...ctronic boards may only be placed on conductive surfaces table with ESDS surface conductive ESDS foam rubber ESDS packing bag ESDS transport containers Electronic boards may not be brought close to data terminals monitors or television sets Minimum clearance to screens 10 cm Measurements may only be carried out on electronic boards and modules if the measuring instrument is grounded e g via a prot...

Page 10: ...icinity of the controller External influences damage 2 Exceptional temperatures as well as emissions of light noise particles or gas caused by for example Component malfunctions Software errors Operating and or ambient conditions not within the scope of the specification External influences damage 3 Hazardous shock voltages caused by for example Component malfunctions Influence of electrostatic ch...

Page 11: ...ecting and dimensioning induction motors 27 2 3 1 Clarification of the type of drive 27 2 3 2 Defining the supplementary conditions and integration into an automation system 27 2 3 3 Selecting induction motors 28 2 3 4 Motor operates continuously 28 2 3 5 Motor operates with a periodic duty cycle 29 2 3 6 A high field weakening range is required 30 2 3 7 Sample configuration 32 3 Mechanical proper...

Page 12: ...ension sheets 72 5 Motor components 75 5 1 Thermal motor protection 75 5 2 Encoder option 76 5 2 1 Incremental encoders 77 6 Connection methods 79 6 1 Motor power connection 79 6 2 Signal connection 83 7 Information on the application of motors 87 7 1 Transportation storage before use 87 7 2 Ambient conditions 87 7 3 Routing cables in a wet moist environment 88 7 4 Mounting position 89 A Appendix ...

Page 13: ...nd for input of the coolant The 1PM6 motors are rugged and maintenance free 4 pole induction motors with squirrel cage rotors They have been designed specifically for use in conjunction with the SINAMICS S drive system A fan for providing forced ventilation is mounted either radially or axially depending on the version on the rear of the motor The direction of air flow is from the drive end to the...

Page 14: ...ollow shaft for passage of coolant with direct spindle mounting Maximum speeds up to 12000 rpm option 18000 rpm Full rated torque is continuously available even during idle times Axial or radial fans High rotational accuracy Short acceleration and braking times Area of application Compact machining centers Directly driven tools with internal cooling Customized machines ...

Page 15: ... input of the coolant Given the compact design of modern machines the heat loss from electrical drives can have an adverse effect on the accuracy of machining especially when they are directly mounted on the spindle The resulting demand for cold motors with a high power density has led to the development of the 1PM4 liquid cooled motors Furthermore a combination of high torque and small unit volum...

Page 16: ... with direct spindle mounting Maximum speeds up to 12000 rpm option 18000 rpm Full rated torque is continuously available even during idle times Cooled flange to prevent thermal stressing of the mechanical power train Low noise level High rotational accuracy Short acceleration and braking times Area of application Compact machining centers Directly driven tools with internal cooling Customized mac...

Page 17: ...sed separately Drive shaft end according to DIN 748 3 IEC 60072 1 Plain shaft without fitted key Hollow shaft bore 11 5 mm Radial eccentricity concentricity and axial eccentricity acc to DIN 42955 IEC 60072 1 Tolerance R reduced Vibration severity according to EN 60034 14 IEC 60034 14 Grade A is observed up to rated speed Sound pressure level according to DIN EN ISO 1680 From drive end to non driv...

Page 18: ...0 30 37 0 114 1PM6138 Y circuit 1500 22 0 140 58 316 51 0 4000 11000 30 26 9 132 1PM6138 Δ circuit 4000 22 0 53 57 400 133 9 6000 11000 30 36 1 123 1PM4 oil cooled 1PM4101 Y circuit 1500 3 7 24 13 5 278 52 7 9711 18000 25 6 8 28 1PM4101 Δ circuit 4000 3 7 9 14 336 134 7 12000 18000 25 9 6 26 1PM4105 Y circuit 1500 7 5 48 23 300 52 2 9008 18000 25 12 3 52 1PM4105 Δ circuit 4000 7 5 18 24 375 134 4 ...

Page 19: ...00 1500 4000 4000 4000 4000 4000 4000 10000 15000 10000 12000 10000 11000 10500 15000 10500 12000 10500 11000 11 14 8 11 14 8 18 5 24 8 18 5 24 8 22 29 5 22 29 5 16 5 22 1 16 5 22 1 28 37 5 28 37 5 33 44 3 33 44 3 11 14 8 11 14 8 18 5 24 8 18 5 24 8 22 29 5 22 29 5 19 5 26 1 19 5 26 1 32 42 9 32 42 9 39 52 3 39 52 3 1PM4133 27 F86 17 S1 1PM4133 2L F86 17 S13 1PM4137 27 F86 17 S1 1PM4137 2L F86 17 ...

Page 20: ...2 1TE23 0AA3 6SL312 1TE23 0AA3 1PM 133 1PM 133 2L 3 1PM 137 1PM 137 2L 3 1PM6138 1PM6138 2L 3 70 51 6 70 51 6 118 87 0 118 87 0 140 103 140 103 105 77 4 105 77 4 178 131 178 131 210 155 210 155 26 19 2 26 19 2 44 32 5 44 32 5 53 39 1 53 39 1 47 34 7 47 34 7 76 56 1 76 56 1 93 68 6 93 68 6 0 046 0 41 0 046 0 41 0 085 0 75 0 085 0 75 0 104 0 92 0 104 0 92 90 198 90 198 130 287 130 287 94 207 94 207 ...

Page 21: ...HUPDQ 8 9 1 1 3 N 1 FRV I 1 Q PLQ 1 2 Q PLQ PD 7 1 2 5 1 6 5 6 1 P NJ ෙ 6 6 86 Figure 1 3 Rating plate example for 1PM6105 Table 1 2 Description of the rating plate data Item Description Technical data 1 Induction motor MLFB no 2 Factory serial number 3 Type of construction 4 Degree of protection 5 Temperature class 6 Rated voltage V 7 Rated current A 8 Rated output kW 9 Power factor cos φ 10 Rate...

Page 22: ...Description of the motor 1 6 Rating plate 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 22 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 23: ...l and SIMOTION Motion Control system It provides support for the technical planning of the hardware and firmware components required for a drive task SIZER supports the complete configuration of the drive system from simple individual drives to complex multi axis applications SIZER supports all of the engineering steps in a workflow Configuring the power supply Designing the motor and gearbox incl...

Page 24: ...sults Parts list of components required Export to Excel Technical specifications of the system Characteristics Comments on system reactions Location diagram of drive and control components and dimension drawings These results are displayed in a results tree and can be reused for documentation purposes User support is provided by technological online help which provides the following information De...

Page 25: ...elect your country and then in the menu bar Products In the navigator select Automation Systems SINUMERIK CNC automation systems HMI software for CNC controls Tools SinuCom 2 1 4 Correct matching of motors and SINAMICS Motor Modules Situation load situation Consequence result If the rated current of the SINAMICS Motor Module is higher than the rated current of the motor the thermal characteristic ...

Page 26: ...ows Step Description of the configuring activity 1 Clarification of the type of drive 2 Definition of supplementary conditions and integration into an automation system 3 Definition of the load calculation of the maximum load torque and selection of the motor Refer to the next chapter 4 Selection of the SINAMICS Motor Module 5 Steps 3 and 4 are repeated for additional axes 6 Calculation of the req...

Page 27: ...tion system You must decide whether synchronous or induction motors are to be used Synchronous motors are the best choice if it is important to have low envelope dimensions low rotor moment of inertia and therefore maximum dynamic response Servo control type Induction motors can be used to increase maximum speeds in the field weakening range Induction motors for higher power ratings are also avail...

Page 28: ...he limiting characteristic curves of the motors The following criteria must be taken into account when selecting the motor The dynamic limits must be adhered to i e all speed torque points of the relevant load event must lie below the relevant limiting characteristic curve The thermal limits must be adhered to i e the rms motor torque at the average motor speed resulting from the duty cycle must l...

Page 29: ...a torque M P 9550 n M in Nm P in kW n in rpm The torque to be generated by the motor comprises the frictional torque Mfriction the load torque of the driven machine Mload and the accelerating torque MB M Mfriction Mload MB The accelerating torque MB is calculated as follows 0 ವ ವ 0RWRU ORDG ವ ෙQ 0RWRU ORDG ವ W ෙQ W MB Acceleration torque in Nm referred to the motor shaft on the motor side Jmotor l...

Page 30: ...lowing rated torque MN should be selected 0UPV 0 1 ຘ 7WK 7 DQG 0PD F FOH 01 T Tth 0 5 for a cycle duration of approx 15 min If for duty cycles torques occur above MN for longer than 0 5 Tth then a motor with the following rated torque should be selected MN Mmax cycle Selection for SINAMICS Motor Module for SIMODRIVE power unit for SIMOVERT MASTERDRIVES converter inverter The required currents for ...

Page 31: ... OLPLWLQJ FKDUDFWHULVWLFV Q USP 3 N 6 6 6 6 9ROWDJH OLPLWLQJ FKDUDFWHULVWLF YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 6 6 6 Q USP 31 Q1 Q0D Q0D Q1 01 Figure 2 3 Motor selection based on power speed and torque speed diagrams Example of the calculation of nN A specific power of Pmax 8 kW is required at nmax 5250 rpm The field weakening range should be 1 3 5 Calculation of the required rated speed nN 5250 3...

Page 32: ...of inertia J of motor load 0 2 kgm2 friction is negligible The application requires the drive to operate continuously in the periodic duty cycle shown in the diagram below 0RWRU WRUTXH FXUYH Q USP 7UDYHO FKDUW VSHHG ILQLVKLQJ W V 0 1P 1P W V W V RDG F FOH JUDSK 7LPH LQ VHFRQGV URXJKLQJ 7URXJKLQJ V 7ILQLVKLQJ V 7 V 0 1P 1P 1P 1P 1P 1P 1P 1P 1P 1P 1P 1P FLUFXLW FLUFXLW 1P 1P Figure 2 4 Periodic duty...

Page 33: ...ng for 4 0 s from 4000 to 0 rpm 0 2 4000 4 0 20 9 Calculating the rms motor torque in the operating cycle 0 HII 0 t ෬ W 0 t ෬ W 0 t ෬ W 7 Q Q 0HII VFKUXSSHQ t ෬ t ෬ t ෬ t ෬ ෬ 1P t ෬ t ෬ t ෬ ෬ t ෬ 1P 0HII VFKOLFKWHQ Selecting the motor and Motor Module or power unit or converter inverter Selection Proceed as follows Motor Determined data nmax 4000 rpm Mmax 31 4 Nm Mrms 27 5 Nm for roughing Mrms 12 ...

Page 34: ...Configuring 2 3 Selecting and dimensioning induction motors 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 34 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 35: ... intervals for the coolant should be agreed with the anti corrosion agent supplier and the cooling system manufacturer If the direction of the coolant flow is not specified by arrows then the intake and outlet openings can be freely selected Coolant intake temperature required cooling power In order to prevent moisture condensation the coolant intake temperature must be higher than the ambient tem...

Page 36: ...sure drop this occurs naturally approx 0 1 MPa 1 0 bar Materials used in the cooling circuit Bearing shield Cast iron Housing Aluminum profile DIN EN 12020 Sealing agent Terostat Heat exchanger unit A cooling unit i e heat exchanger must be used in order to guarantee a coolant intake temperature of 30 C More than one motor can be operated on a single heat exchanger unit The heat exchangers are not...

Page 37: ...ny Tel 49 0 7022 5003 0 Fax 49 0 7022 5003 30 www bkw kuema de info bkw kuema de KKT Kraus Industriekühlung GmbH Industriestr 23 a D 91207 Lauf a d Pegnitz Germany Tel 49 0 9123 174 01 Fax 49 0 9123 824 41 www ktt kraus com kkt kkt kraus com Glen Dimplex Deutschland GmbH Geschäftsbereich RIEDEL Kältetechnik Am Goldenen Feld 18 D 95326 Kulmbach Germany Tel 49 0 9221 709 555 Fax 49 0 9221 709 549 ww...

Page 38: ...rrosion NOTICE If frost can be expected while the system is non operational is being transported or is in storage then a commercially available anti freeze must be added Note As a general rule an anti corrosion additive must be added to the cooling water Different anti corrosion agents should not be mixed The cooling water should fulfill the following prerequisites Chemically neutral and free of s...

Page 39: ...85 www antifrogen de Cimcool Industrial PRoducts Schiedamsedijk 20 3134 KK Vlaardingen Netherlands Tel 31 10 460 0660 Fax 31 10 460 3240 http www cimcool net info nl cimcool net FUCHS PETROLUB AG Friesenheimer Str 17 D 68169 Mannheim Germany Tel 49 0 621 3802 0 Fax 49 0 621 3803 190 http www fuchs oil com contact de fpoc fuchs oil de hebro chemie GmbH Rostocker Str 40 D 41199 Mönchengladbach Germa...

Page 40: ...port 3 1 3 Forced ventilation The 1PM6 hollow shaft motors are forced ventilated CAUTION Temperatures of over 100 C can occur at the surface of the motors Note For air cooled motors the cooling ducts through which the ambient air flows must be regularly cleaned depending on the degree of pollution at the installation location These air ducts can be cleaned e g using dry oil free compressed air For...

Page 41: ...3 AC 50 Hz voltage tolerance 10 0 15 0 3 0 25 0 36 400 V 3 AC 60 Hz voltage tolerance 10 0 15 0 3 0 25 0 36 480 V 3 AC 60 Hz voltage tolerance 6 10 0 15 0 3 0 30 0 36 Recommended connection The fan is connected via a terminal box The fan must be operated through motor circuit breakers The direction of rotation of the fans must be checked 3 8 9 6 1 0 6 XUWKHU IDQV 0 DQ 0RWRU FLUFXLW EUHDNHUV QRW VX...

Page 42: ...k mbH Schoßbergstr 19 65201 Wiesbaden Germany Internet www gat mbh de DEUBLIN GmbH Nassaustrasse 10 65719 Hofheim Germany Internet www deublin com Ott Jakob Spanntechnik GmbH Industriestrasse 3 7 87663 Lengenwang Germany Internet www ott jakob de For the 1PM6 series with mounted axial fan the fan plus the adapter must be removed to install the rotary gland A recess cut out must be made in the adap...

Page 43: ... properties of the motors 3 1 Cooling 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 43 5RWDU JODQG PRXQWLQJ Figure 3 3 Rotary gland for 1PM6 radial fan ...

Page 44: ... for Main Spindle Drives 44 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 GDSWHU LQWHUPHGLDWH KRXVLQJ RYHU L LQJ HOHPHQW IRU DGDSWHU RQ EHDULQJ VKLHOG XW RXW IRU FRRODQW IHHG 5RWDU JODQG PRXQWLQJ L LQJ HOHPHQW IRU IDQ RQ DGDSWHU Figure 3 4 Rotary gland for 1PM6 axial fan ...

Page 45: ...figuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 45 1RW VXEMHFW WR WKH XSGDWH VHUYLFH LPHQVLRQV PP 77ROHUDQFH IRU GLPHQVLRQV ZLWKRXW 6SHFLILHG WROHUDQFH PP ULYH VKDIW HQG 1RQ GULYH VKDIW HQG 0 ಥ5 0 ಥ ಥ G 5 5 5 5 ROORZ VKDIW PRWRU 30 DQG 30 6 KDIW HQG Figure 3 5 1PM6 and 1PM4 shaft end for the radial gland ...

Page 46: ...4 Hollow Shaft Motors for Main Spindle Drives 46 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 XW RXW IRU FRRODQW IHHG 5 PD WR EH PDGH E FXVWRPHU QVWDOODWLRQ VSDFH IRU URWDU JODQG 0RWRU VLGH DQ VLGH Figure 3 6 Adapter intermediate housing for 1PM6 10 ...

Page 47: ...4 Hollow Shaft Motors for Main Spindle Drives Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 47 XW RXW IRU FRRODQW IHHG WR EH PDGH E FXVWRPHU 5 PD QVWDOODWLRQ VSDFH IRU URWDU JODQG 0RWRU VLGH DQ VLGH Figure 3 7 Adapter intermediate housing for 1PM6 13 ...

Page 48: ...st be protected by suitable covers Attention must be paid to providing suitable sealing of the motor shaft for the selected degree of protection for the motor NOTICE A permanent covering of liquid on the flange is not permitted when the motor is mounted with the shaft end facing upwards IM V3 IM V36 3 3 Bearing version Bearing version for 1PM standard Deep groove ball bearings with life grease lub...

Page 49: ...g change interval tLW The value for tLW in the following tables refers to the following data Average operating speed nm Coolant temperature of 30 C for liquid cooling or 40 C for forced ventilation Bearing temperature 85 C Horizontal mounting position Table 3 9 Bearing change interval for 1PM standard Shaft height mm Average operating speed nm rpm Average operating speed nm rpm 100 nm 8000 8000 nm...

Page 50: ...ocating bearings comprises the following components Operational axial force Axial forces acting externally on the motor Axial forces from the coolant pressure of the coolant fed through the rotary gland Force due to pre loaded bearings Possible force due to the rotor weight when the motor is vertically mounted This results in a maximum axial force that is a function of the direction CAUTION Carefu...

Page 51: ... Force due to spring loaded bearings refer to the table FL Force due to the weight of the rotor refer to the table Table 3 12 Max permissible axial force FA N for a max cantilever force FQ 200 N and a nominal bearing lifetime of 10000 hours Speed rpm 1500 3000 5000 7000 10000 12000 15000 18000 1PM 10 Axial force FA N 2120 1750 1510 1340 1180 1090 1020 960 Speed rpm 1500 3000 5000 7000 10500 12000 ...

Page 52: ...liary shaft to balance the mounted component Auxiliary shaft without key use if necessary a tapered auxiliary shaft balancing quality of the auxiliary shaft 10 of the required balancing quality of the mounted component Attaching the mounted component to the auxiliary shaft for balancing Attach the component with as little play as possible e g using a light press fit on the tapered auxiliary shaft ...

Page 53: ...centricity 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 53 KHFN RQFHQWULFLW LDO JDXJH KHFN LDO HFFHQWULFLW 0RWRU VKDIW PP 0RWRU LDO JDXJH PP 0RWRU 0RWRU VKDIW Figure 3 10 Checking the concentricity and axial eccentricity ...

Page 54: ...the complete drive installation The vibration complies with the severity grade up to rated speed The vibration severity limit values are always grade SR for series 1PM6 and 1PM4 motors As a general rule it is not possible to achieve a combination of high radial force load capability with high speed and high vibration quality 3HUPLVVLEOH YLEUDWLRQ VSHHG 9UPV PP V Q 530 VWDJH 5 VWDJH 6 VWDJH 65 Figu...

Page 55: ... specific speed n is approximated according to the following formula 0 1P PD 3 N ෬ PD Q USP 3 N ෬ 3 PD 1 Induction motors have a high overload capacity in the constant power range For some induction motors the overload capacity is reduced in the highest speed range The field weakening range is limited by the voltage limit In order that safe reliable operation is guaranteed even when the line suppl...

Page 56: ...or 1PM motors for the following duty types according to IEC 60034 1 0D 6 6WDU FRQQHFWLRQ 6 6WDU FRQQHFWLRQ 6 HOWD FRQQHFWLRQ 3 6SHHG 0RWRU RXWSXW 9ROWDJH OLPLW 6WDU FRQQHFWLRQ 9ROWDJH OLPLW HOWD FRQQHFWLRQ 6 HOWD FRQQHFWLRQ Figure 4 1 Typical P n graph for 1PM4 oil cooled motors with selectable star delta connection and forced ventilated 1PM6 motors 9ROWDJH OLPLW 6 6 0RWRU RXWSXW 3 6SHHG 6 6 Figur...

Page 57: ...60 S6 40 and S6 25 describe the permissible power values for an ambient temperature of up to 40 C A winding temperature rise of approx 105 K can occur Mechanical limiting The motor must not exceed the mechanical limit speed nmax 4 1 Technical data and characteristics Table 4 1 Explanation of the abbreviations used Abbreviation Units Description nN 1 min rpm Rated speed PN kW Rated power MN Nm Rate...

Page 58: ... circuit nN rpm PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 3 7 24 13 5 278 52 7 9711 18000 25 6 8 28 RSWLRQ VWDQGDUG Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV S6 10 57 Nm 28 A RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rm...

Page 59: ... PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 4000 3 7 9 14 336 134 7 12000 18000 25 9 6 26 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic c...

Page 60: ...m PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 7 5 48 23 300 52 2 9008 18000 25 12 3 52 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic ...

Page 61: ...PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 4000 7 5 18 24 375 134 4 12000 18000 25 17 9 47 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic ...

Page 62: ... PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 11 0 70 41 222 51 4 8000 15000 30 17 0 101 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic...

Page 63: ... kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 4000 11 0 26 3 41 295 133 9 10500 15000 30 26 5 86 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic...

Page 64: ...PN kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 18 5 118 56 271 51 2 7000 12000 30 24 5 132 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic...

Page 65: ...N kW MN Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 4000 18 5 44 56 366 133 8 10500 12000 30 37 0 114 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic...

Page 66: ...Nm IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 22 0 140 58 316 51 0 4000 11000 30 26 9 132 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves a...

Page 67: ...m IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 4000 22 0 53 57 400 133 9 6000 11000 30 36 1 123 Q USP 0 1P 6 PLQ 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 1P Q USP 3 N 6 N 6 PLQ N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV 6 N RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves ar...

Page 68: ...m IN A UN V fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 5 0 32 0 18 0 259 53 6 9665 18000 6 8 1 36 5 Q USP 0 1P 6 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV Q USP 3 N 6 N 6 N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG 6 PLQ 6 6 PLQ 6 SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves ar...

Page 69: ...fN Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 11 0 70 0 38 0 263 53 2 9460 18000 6 16 4 72 0 Q USP 0 1P 6 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV Q USP 3 N 6 N 6 N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG 6 PLQ 6 6 PLQ 6 SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves are only val...

Page 70: ...N Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 15 0 95 5 55 0 229 51 9 8290 15000 11 17 4 116 0 Q USP 0 1P 6 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV Q USP 3 N 6 N 6 N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG 6 PLQ 6 6 PLQ 6 SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves are only va...

Page 71: ...N Hz n2 rpm nmax rpm Tth min Iμ A Imax A 1500 27 0 172 0 85 0 265 51 6 6863 12000 11 30 3 170 0 Q USP 0 1P 6 1P 6 1P 6 1P 6 1P 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV Q USP 3 N 6 N 6 N 6 N 6 N 6SDQQXQJVJUHQ NHQQOLQLH YROWDJH OLPLWLQJ FKDUDFWHULVWLFV RSWLRQ VWDQGDUG RSWLRQ VWDQGDUG 6 PLQ 6 6 PLQ 6 SINAMICS S120 Active Line Module Uline rms 400 V The characteristic curves are only v...

Page 72: ...red motors 1FW3 torque motors 1FE1 built in motors The CAD CREATOR provides you with various options to begin with product configuration Order number Order number search Geometric data Once a product is successfully configured the product specific information such as dimension drawing and 2D 3D CAD data are displayed and made available for storing in various formats e g pdf dxf stp oder igs The CA...

Page 73: ...4 17 337 13 27 160 6 30 198 7 80 10 0 39 259 10 20 195 7 68 236 9 29 1PM6105 719 28 31 442 17 40 304 11 97 132 1PM6133 684 26 93 424 16 69 140 5 51 284 11 18 2 0 08 333 13 11 254 10 00 307 12 09 1PM6137 804 31 65 544 21 42 404 15 91 1PM6138 874 34 41 614 24 17 474 18 66 Motor Maße in mm inches Achs höhe Typ DIN IEC k LB o o1 p HD p1 p2 p9 x mit Lüfter radial 100 1PM6101 389 15 31 199 7 83 20 0 79 ...

Page 74: ... 1PM4137 497 19 57 520 20 47 588 23 15 Motor Maße in mm inches AS Wellen ende Achs höhe Typ DIN IEC n AA n1 o o1 p HD p4 AC p9 s K s1 S s3 w1 C x3 x6 y1 y2 d D l E 100 1PM4101 37 1 46 35 1 38 199 7 83 18 0 71 259 10 20 190 7 48 233 9 17 12 0 47 14 0 55 M32x1 5 44 1 73 117 4 61 122 4 80 154 6 06 177 6 97 38 1 50 80 3 15 1PM4105 304 11 97 132 1PM4133 43 1 69 35 1 38 264 10 39 16 0 63 335 13 19 245 9...

Page 75: ...thermistor changes proportionally to the winding temperature change refer to the following Fig 5 N r X P Figure 5 1 Resistance characteristic of the KTY 84 as a function of the temperature The KTY 84 is evaluated in the converter whose closed loop control takes into account the temperature characteristic of the motor winding When a fault occurs an appropriate message is output at the drive convert...

Page 76: ...ration is fulfilled WARNING If the user carries out an additional high voltage test then the ends of the temperature sensor cables must be short circuited before the test is carried out If the test voltage is connected to a temperature sensor terminal then it will be destroyed 5 2 Encoder option The encoder is selected in the motor Order No MLFB using the appropriate letter at the 9th position Not...

Page 77: ...op One zero pulse reference mark per revolution Table 5 3 Technical data for incremental encoders Features Incremental encoder sin cos 1 Vpp Mech limiting speed 18000 rpm Operating voltage 5 V 5 Current consumption max 150 mA Resolution incremental periods per revolution 256 pulses revolution Incremental signals 1 Vpp Angular error 40 C D track rotor position 1 Vpp 5 5 Ǿ Ǿ Ǿ Ǿ Ǿ Ǿ r HO r PHFK r HO...

Page 78: ...Motor components 5 2 Encoder option 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 78 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 79: ...U 0RGXOH 6LQJOH 0RWRU 0RGXOH B30 B 1B D Figure 6 1 SINAMICS S120 system overview 6 1 Motor power connection Table 6 1 Motor connection Motor type Shaft height Terminal box type Number of main terminals Max connectable cross section Terminal strip for temperature sensor PE connection size cable lug width 100 gk 230 6 x M4 6 mm2 3 terminals M4 9 mm 1PM6 force ventilated 1PM4 oil cooled 132 gk 330 6 ...

Page 80: ...ation is implemented using an external contactor circuit or as permanent setting by means of jumpers in the terminal box The jumpers are in the terminal box The following motors can be connected in a delta circuit 1PM6 forced ventilation 1PM4 oil cooling Note Water cooled 1PM4 motors are only operated in the star circuit configuration These motors cannot be changed over to a delta circuit configur...

Page 81: ...d circuit diagram in the terminal box Twisted or three core cables with additional ground conductor should be used for the motor feeder cables The insulation should be removed from the ends of the conductors so that the remaining insulation extends up to the cable lug or terminal The connecting cables should be freely arranged in the terminal box so that the protective conductor has an overlength ...

Page 82: ... 2 Cable cross section and current carrying capacity Cross section Current carrying capacity rms AC 50 60 Hz or DC for routing type mm2 B1 A B2 A C A Electronics according to EN 60204 1 0 20 4 3 4 4 0 50 7 5 7 5 0 75 9 9 5 Power according to EN 60204 1 0 75 8 6 8 5 9 8 1 00 10 3 10 1 11 7 1 50 13 5 13 1 15 2 2 50 18 3 17 4 21 4 24 23 28 6 31 30 36 10 44 40 50 16 59 54 66 25 77 70 84 35 96 86 104 5...

Page 83: ...integrated 24 VDC supply and transfers the motor encoder and temperature signals and the electronic type plate data e g a unique identification number rating data voltage current torque to the control unit The MOTION CONNECT DRIVE CLiQ cable is used universally for connecting the various encoder types These motors simplify commissioning and diagnostics as the motor and encoder type are identified ...

Page 84: ...ode refer to Catalog Chapter MOTION CONNECT connection system Encoder connection on motors without DRIVE CLiQ Motors without DRIVE CLiQ require a Sensor Module Cabinet Mounted or operation with SINAMICS S120 The Sensor Modules evaluate the signals from the connected motor encoders or external encoders and convert them to DRIVE CLiQ In conjunction with motor encoders the motor temperature can also ...

Page 85: ...led cable 6FX 002 2AC31 0 5 MOTION CONNECTⓇ500 8 MOTION CONNECTⓇ800 Length max cable length 100 m max cable length 50 m For other technical data and length code refer to Catalog Chapter MOTION CONNECT connection system Table 6 6 Connection pin assignment for 17 pin flange socket PIN No Incremental encoder sin cos 1 Vpp 1 A 2 A 3 R 4 D 5 C 6 C 7 M encoder 8 1R1 9 1R2 10 P encoder 11 B 12 B 13 R 14 ...

Page 86: ...Connection methods 6 2 Signal connection 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 86 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 87: ...operating instructions 7 2 Ambient conditions Table 7 1 Ambient temperature for operation and storage transport Operation T 15 C to 40 C without any restrictions Storage transport T 20 C to 70 C Derating If other conditions prevail ambient temperature 40 C or installation altitude 1000 m above sea level the permissible torque power must be defined using the factors from the table torque power redu...

Page 88: ...en the intake exit air openings and other adjacent components must be maintained Shaft height Distance S 100 30 mm 132 60 mm XIWDXVWULWW LU GLVFKDUJH 6 7 3 Routing cables in a wet moist environment NOTICE If the motor is mounted in a humid environment the power and signal cables must be routed as shown in the following figure 6 0 16 6 0 16 6 0 16 6 0 16 6 0 16 6 0 16 ULFKWLJ SHUPLWWHG QLFKW HUODXE...

Page 89: ...all 1PM6 1PM4 motors it is possible to provide support at the non drive end bearing shield Note For 1PM610 with fan the motor can only be supported using the threads for the lifting lugs located at the side Natural frequency when mounted When the motor is mounted on the machine system flange mounting is predominantly used and coupled to the drive train the resultant vibration characteristics are s...

Page 90: ...PPMS 04 2008 6SN1197 0AD23 0BP0 Measures to reduce vibration levels Depending on the actual operating conditions vibration can be reduced by applying the following measures Reinforcing the motor support structure Providing additional support for motors and non drive end when flange mounted Vibration decoupling or dampening of the drive train ...

Page 91: ...hen this can result in damage to the bearings short circuit end rings press fits etc It should be ensured that higher speeds are not possible by appropriately designing the control or by activating the speed monitoring in the drive system Maximum torque Mmax Torque which is briefly available for dynamic operations e g when accelerating Mmax 2 MN Modes The operating modes duty types are defined in ...

Page 92: ...erating mode duty type according to IEC 60034 1 Rated torque MN The rated torque is the torque that is mechanically available at the shaft that can be thermally provided corresponding to the specified operating mode duty type according to IEC 60034 1 Rated voltage VN Voltage between two motor phases for which the rating data PN nN etc are defined The rated voltage definition takes into account mag...

Page 93: ...34 1 The motor may not operate continuously at maximum speed nmax Unless a different duty cycle duty cycle duration 10 minutes is specified the speed must be reduced as stated below Duty cycle for a 10 minute cycle 3 min nmax 6 min 2 3 nmax 1 min Standstill Thermal time constant Tth The thermal time constant defines the temperature rise of the motor winding when the motor load is suddenly increase...

Page 94: ...siemens com motioncontrol Select Support Technische Documentation Documentation Overview Catalogs Abbreviations Catalog NC 61 SINUMERIK SINAMICS NC 60 SINUMERIK SIMODRIVE D 21 1 SINAMICS S120 DA 65 3 Servo motors DA 65 4 SIMODRIVE 611 universal and POSMO DA 65 10 SIMOVERT MASTERDRIVES VC DA 65 11 SIMOVERT MASTERDRIVES MC DA 48 SIMOSYN Motors Electronic Documentation Abbreviations DOC ON CD CD1 The...

Page 95: ...ny printing errors when reading this publication please notify us on this sheet We would also be grateful for any suggestions and recommendations for improvement URP 1DPH GGUHVV RI RXU FRPSDQ GHSDUWPHQW 6WUHHW LS FRGH LW 7HOHSKRQH D 6XJJHVWLRQV DQG RU FRUUHFWLRQV D GRFXPHQWDWLRQ PDLOWR GRFX PRWLRQFRQWURO VLHPHQV FRP KWWS ZZZ VLHPHQV FRP DXWRPDWLRQ VHUYLFH VXSSRUW 7R 6 0 16 0 06 3 2 R UODQJHQ HUPDQ...

Page 96: ...Appendix A 3 Suggestions corrections 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 96 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 ...

Page 97: ... information 7 Derating 87 Disposal 7 E Encoder 76 ESDS instructions 9 F Forced ventilation 40 H Hotline 6 I Incremental encoders 77 L Liquid cooling Oil 40 M Motor rating plate 21 R Radial force 50 Rated current 57 Rated speed 57 Residual risks 10 Resistance characteristic 75 S Shaft and flange accuracy 52 SinuCom 25 SIZER 23 Smooth running 52 STARTER 25 T Technical Support 6 Temperature sensor K...

Page 98: ...Index 1PM6 1PM4 Hollow Shaft Motors for Main Spindle Drives 98 Configuration Manual PPMS 04 2008 6SN1197 0AD23 0BP0 V Vibration severity grade 54 Vibration severity limit values 54 ...

Page 99: ......

Page 100: ...Siemens AG Automation and Drives Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www siemens com motioncontrol ...

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