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10

16x8, 18x6-8, 20x6

Carburetor

The needle-valve and throttle lever locations are 
interchangeable by reversing the carburetor. This can be 
done as follows:
Remove the carburetor carefully by unscrewing the two 
screws which secure both carburetor and choke valve.
After reversing the carburetor, re-insert it into the intake 
manifold, taking care not to damage the O-ring in the 
manifold. 

Photo. 4

Choke valve

Intake manifold

Carburetor retaining screw

PROPELLER

The choice of propeller depends on the design and weight of 
the aircraft and on the type of flying in which you will be 
engaged. Determine the best size and type after practical 
experimentation. As a starting point, refer to the props listed in 
the accompanying table. Slightly larger, or even slightly 
smaller, props than those shown in the table may be used, but 
remember that propeller noise will increase if blade tip velocity 
is raised, due to higher rpm or if a larger-diameter / lower-pitch 
prop is used.

Make sure that the propeller is well balanced. An 
unbalanced propeller and / or spinner can cause serious 
vibration which may weaken parts of the airframe or 
affect the safety of the radio-control system.
DO NOT forget the WARNINGS and NOTES on propeller 
and spinner safety given on pages 2,3 and 4. 

Warning:

Type

Size (DxP)

Sport/Scale

Make a habit of always checking the tightness of the 
propeller before starting the engine. Remember that, 
especially with wooden propellers, there is a tendency for 
the material to shrink, or for it to be reduced by the 
serrated face of the drive hub. Retighten the propeller nut 
if necessary after loosening the Safety Propeller Locknut. 
The licknut should be tightened firmly after retightening 
the propeller nut. 

NOTE:

11

Ream the propeller shaft hole to 12mm bore with an 
appropriate reamer, checking that the hole is exactly 
centered.

Install the prop to the engine shaft, followed by the retaining 
washer and prop nut and tighten firmly with a 17mm 
wrench. (not supplied).

1.

2.

3. Add the special tapered and slotted locknut and secure 

with a 12mm wrench while holding the prop nut with the 
14mm wrench. (not supplied).

FUEL TANK

The suggested fuel tank size is 400cc or 14 oz. This will give 
approximately 10 minutes running time at full power, or about 
13-15 minutes when some part-throttle operation is included. 
Fuel consumption also depends, of course, on the size of 
propeller used.

The ideal fuel tank location is with the top of the tank 5-10mm 
(1/4-3/8") above the needle valve. However, model design will 
usually require the tank to be located higher than this and there 
should be no trouble with such a tank location provided that 
you do not pursue spectacular aerobatic flight.
If the tank is located high, fuel will flow into the carburetor when 
the tank is full. Therefore, pinch the fuel line with a clip, when 
the engine is not running, to prevent flooding and loss of fuel.

PROPELLER & SPINNER ATTACHMENT

There is a risk, particularly with powerful four-stroke engines, 
of the propeller flying off if the prop nut loosens due to 
detonation ("knocking") in the combustion chamber when the 
engine is operated too lean, or under an excessively heavy 
load. 

Obviously, this can be very hazardous. To eliminate such 
dangers, the O.S. Safety Locknut Assembly was devised. 
Install this as follows:

To be equal

To be equal

Ream to 12mm dia.

Fig. 8

Propeller washer

Propeller washer

Propeller nut

Propeller nut

Locknut

Locknut

Drive hub

Drive hub

Back-plate of spinner

The Safety Propeller Locknut can
be used provided that the width is
between 21.5mm and 26mm.

Fig. 9

Summary of Contents for FT-160

Page 1: ...s supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed twin cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 10 10 11 12 13 14 15 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER FUEL TANK GLOWPLUGS GL...

Page 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Page 3: ...ne running be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if...

Page 4: ...e Carburetor Exhaust Pipe Propeller Nut Cylinder Head Left No 1 Cylinder Right No 2 Cylinder Photo 2 Aluminum tube Aluminum tube is not supplied with the engine 7 Push Rod Cover Choke Valve Intake Pipe Left Photo 3 Fuel Inlet Intake Pipe Right Rear Housing Intake Manifold Breather Nipple ...

Page 5: ...t by reversing the hexagon nut nd cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set screw Choke lever Hex nut Cap screw Choke rubber pad Fuel inlet The fuel inl...

Page 6: ...mly after retightening the propeller nut NOTE 11 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 1 2 3 Add the special tapered and slotted locknut and secure with a 12mm wrench while holding the prop n...

Page 7: ... to a conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 10 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 11 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry th...

Page 8: ...ways store it in a clearly marked container and out of the reach of children Model engine fuel is also highly flammable Keep it away from open flame excessive heat sources of sparks or anything else which might ignite it Do not smoke or allow anyone else to smoke near to it Reminder Fuel The FT 160 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a t...

Page 9: ...l from penetrating the airframe structure Release the choke control and immediately turn the propeller c o u n t e r c l o c k w i s e several times so that fuel is drawn well into the cylinders Fig 19 4 Fig 19 17 Set the throttle valve approximately 1 4 open from the fully closed position Fig 20 5 Fig 20 Fully open Fully closed Set at this position Starting with an electric starter Fig 21 6 Fig 2...

Page 10: ...valve at 500 1 000r p m lower than maximum r p m setting and run approx 10 seconds It is suggested to use a tachometer Open the needle valve at approx 1 000r p m lower than above setting and run approx 20 seconds Repeat above procedure while increasing the setting 1 r p m gradually for approx 10 minutes Keep the throttle fully open using only the needle valve to change r p m Prolonged running in o...

Page 11: ...ngine stopping is obtained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 2 cylinders are firing Make sure glowplug heat is switched The engine hesitates before picking up to full speed or appears to run at medium speed with reduc...

Page 12: ...ated at the centre The pin is seen if the throttle lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two revolutions NOTE If an on board glowplug re heat system is fitted mixture adjustment at idling speed should be carried out with this in operation 22 FLIGHT It is necessary to warm...

Page 13: ...point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 29 Fig 29 0 04mm Feeler Gauge Rocker Arm...

Page 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 33 4 Hold at the screw head Fig 33 Tighten Locknut ...

Page 15: ...3 13 1 13 2 14 15 16 16 1 16 2 16 3 17 18 19 20 21 22 23 24 25 26 27 28 29 29 1 30 31 32 33 34 35 36 37 38 39 Description Code No No Description Code No No Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly Exhaust Pipe Exhaust Pipe Lock Nut Valve Assembly 1pair Valve 1pc Valve...

Page 16: ... choke valve assembly is not included in the carburettor complete Type of screw C Cap Screw M Oval Fillister Head Screw F Flat Head Screw N Round Head Screw S Set Screw CARBURETOR EXPLODED VIEWS PARTS LIST The specifications are subject to alteration for improvement without notice N M3x22 S M3x3 S M3x3 S M3x3 S M3x3 1 2 2 1 3 1 3 4 1 4 5 6 7 7 1 8 10 10 1 10 2 11 9 9 1 9 3 9 2 9 4 9 6 9 5 9 7 29 R...

Page 17: ...120 76 THREE VIEW DRAWING Dimensions mm Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2004 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090531 040501 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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