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Remember that your engine is not a " toy ", but a highly 
efficient internal-combustion machine whose power is 
capable of harming you, or others, if it is misused or 
abused. As owner, you, alone, are responsible for the safe 
operation of your engine, so act with discretion and care at 
all times.
If at some future date, your O.S. engine is acquired by 
another person, we would respectfully request that these 
instructions are also passed on to its new owner.

WARNINGS

These cover events which might involve serious ( in 
extreme circumstances, even fatal ) injury.

NOTES

These cover the many other possibilities, generally less 
obvious sources of danger, but which, under certain 
circumstances, may also cause damage or injury.

SAFETY INSTRUCTIONS AND 
WARNINGS ABOUT YOUR 
O.S. ENGINE

The advice which follows is grouped under two 
headings according to the degree of damage or danger
which might arise through misuse or neglect.

WARNINGS

Never touch, or allow any object to come into 
contact with, the rotating propeller and do not 
crouch over the engine when it is running.

A weakened or loose propeller may disintegrate or be thrown 
off and, since propeller tip speeds with powerful engines may 
exceed 600 feet(180 metres) per second, it will be understood 
that such a failure could result in serious injury, (see 'NOTES' 
section relating to propeller safety).

Model engine fuel is poisonous. Do not allow it to 
come into contact with the eyes or mouth. Always 
store it in a clearly marked container and out of 
the reach of children.

Model engine fuel is also highly flammable. Keep it 
away from an open flame, excessive heat, sources 
of sparks, or anything else which might ignite it. 
Do not smoke or allow anyone else to smoke, near 
to it.

Never operate your engine in an enclosed space. Model 
engines, like automobile engines, exhaust deadly carbon-
monoxide. Run your engine only in an open area.

Model engines generate considerable heat. Do 
not touch any part of your engine until it has 
cooled. Contact with the muffler(silencer), 
cylinder head or exhaust header pipe, in 
particular, may result in a serious burn.

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NOTES

This engine was designed for model aircraft. Do not attempt to use it for any other purpose.

Mount the engine in your model securely, following the manufacturers' recommendations, using appropriate 
screws and locknuts.

Be sure to use the silencer (muffler) supplied with the engine. Frequent exposure to an open exhaust may 
eventually impair your hearing. 
Such noise is also likely to cause annoyance to others over a wide area.

If you remove the glowplug from the engine and check its condition by connecting the battery leads to it, do not hold 
the plug with bare fingers.Use an appropriate tool or a folded piece of cloth.

Install a top-quality propeller of the diameter and pitch specified for the engine and aircraft. Locate the propeller on 
the shaft so that the curved face of the blades faces forward-i.e. in the direction of flight. Firmly tighten the propeller 
nut, using the correct size wrench.

Always check the tightness of the propeller nut and retighten it, if necessary, before restarting the engine, 
particularly in the case of four-stroke-cycle engines. If a safety locknut assembly is provided with your engine, 
always use it. This will prevent the propeller from flying off in the event of a "backfire", even if it loosens. Also, 
check the tightness of all the screws and nuts before restarting the engine.

If you install a spinner, make sure that it is a precision made product and that the slots for the propeller blades 
do not cut into the blade roots and weaken them.

Discard any propeller which has become split, cracked, nicked or otherwise rendered unsafe. Never attempt to 
repair such a propeller: destroy it. Do not modify a propeller in any way, unless you are highly experienced in tuning 
propellers for specialized competition work such as pylon-racing.

Summary of Contents for FT-160

Page 1: ...s supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed twin cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 10 10 11 12 13 14 15 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER FUEL TANK GLOWPLUGS GL...

Page 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Page 3: ...ne running be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if...

Page 4: ...e Carburetor Exhaust Pipe Propeller Nut Cylinder Head Left No 1 Cylinder Right No 2 Cylinder Photo 2 Aluminum tube Aluminum tube is not supplied with the engine 7 Push Rod Cover Choke Valve Intake Pipe Left Photo 3 Fuel Inlet Intake Pipe Right Rear Housing Intake Manifold Breather Nipple ...

Page 5: ...t by reversing the hexagon nut nd cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set screw Choke lever Hex nut Cap screw Choke rubber pad Fuel inlet The fuel inl...

Page 6: ...mly after retightening the propeller nut NOTE 11 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 1 2 3 Add the special tapered and slotted locknut and secure with a 12mm wrench while holding the prop n...

Page 7: ... to a conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 10 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 11 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry th...

Page 8: ...ways store it in a clearly marked container and out of the reach of children Model engine fuel is also highly flammable Keep it away from open flame excessive heat sources of sparks or anything else which might ignite it Do not smoke or allow anyone else to smoke near to it Reminder Fuel The FT 160 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a t...

Page 9: ...l from penetrating the airframe structure Release the choke control and immediately turn the propeller c o u n t e r c l o c k w i s e several times so that fuel is drawn well into the cylinders Fig 19 4 Fig 19 17 Set the throttle valve approximately 1 4 open from the fully closed position Fig 20 5 Fig 20 Fully open Fully closed Set at this position Starting with an electric starter Fig 21 6 Fig 2...

Page 10: ...valve at 500 1 000r p m lower than maximum r p m setting and run approx 10 seconds It is suggested to use a tachometer Open the needle valve at approx 1 000r p m lower than above setting and run approx 20 seconds Repeat above procedure while increasing the setting 1 r p m gradually for approx 10 minutes Keep the throttle fully open using only the needle valve to change r p m Prolonged running in o...

Page 11: ...ngine stopping is obtained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 2 cylinders are firing Make sure glowplug heat is switched The engine hesitates before picking up to full speed or appears to run at medium speed with reduc...

Page 12: ...ated at the centre The pin is seen if the throttle lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two revolutions NOTE If an on board glowplug re heat system is fitted mixture adjustment at idling speed should be carried out with this in operation 22 FLIGHT It is necessary to warm...

Page 13: ...point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 29 Fig 29 0 04mm Feeler Gauge Rocker Arm...

Page 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 33 4 Hold at the screw head Fig 33 Tighten Locknut ...

Page 15: ...3 13 1 13 2 14 15 16 16 1 16 2 16 3 17 18 19 20 21 22 23 24 25 26 27 28 29 29 1 30 31 32 33 34 35 36 37 38 39 Description Code No No Description Code No No Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly Exhaust Pipe Exhaust Pipe Lock Nut Valve Assembly 1pair Valve 1pc Valve...

Page 16: ... choke valve assembly is not included in the carburettor complete Type of screw C Cap Screw M Oval Fillister Head Screw F Flat Head Screw N Round Head Screw S Set Screw CARBURETOR EXPLODED VIEWS PARTS LIST The specifications are subject to alteration for improvement without notice N M3x22 S M3x3 S M3x3 S M3x3 S M3x3 1 2 2 1 3 1 3 4 1 4 5 6 7 7 1 8 10 10 1 10 2 11 9 9 1 9 3 9 2 9 4 9 6 9 5 9 7 29 R...

Page 17: ...120 76 THREE VIEW DRAWING Dimensions mm Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2004 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090531 040501 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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