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8

It is essential that the firewall is strong and rigid (e.g. at 
least 15mm thick) and firmly integrated with the structure of 
the aircraft.

INSTALLATION

In the interests of scale appearance, the engine should be 
installed with the carburetor below the crankcase so that 
the exhaust pipes point downwards.

Centre mark

M5 Blind nut

Centre mark

Firewall

M5x25 screw

5 Lock washer

At least 15mm (0.6")
rigid hard wood

Fig. 1

Needle-valve extension

The needle-valve with this engine is designed to incorporate 
an extension so that, when the engine is enclosed within the 
fuselage, the needle-valve may be adjusted from the 
outside. An L-shaped rod, of 1.6-1.8mm dia. and 
appropriate length, should be inserted into the needle's 
centre hole and secured by tightening the set-screw in the 
needle-valve knob with the small Allen key provided. For 
longer extension, it is recommended to use the extension 
cable with the engine, together with the knob and support 
hook also. For this purpose, Needle Valve Extension Cable 
Set (Code No. 72200080) is available as an optional part.

Do not use an excessively long unsupported extension as 
this may vibrate and cause the needle-valve setting to vary 
or even damage the needle-valve thread. Always provide a 
suitable support at the outer end. 

Fig. 2

Set-screw

Set-screw

Hook

Knob

Cable

Needle

9

Choke valve

The choke valve operating lever can be located rught or left 
by reversing the hexagon nut nd cap screw.

Unscrew the cap screw while holding the hexagon nut with 
6mm wrench, and re-fit the lever to required location.

If the rod is too long, reduce it to required length.

A needlessly lengthy rod may vibrete. The rod should be as 
short as possible or have its outer end supported.

Fig. 3

Set-screw

Choke lever

Hex. nut

Cap screw

Choke rubber pad

Fuel inlet

The fuel inlet nipple on the carburetor can be adjusted to the 
most suitable position for connecting to the fuel delivery tube 
from the tank. Slacken the needle-valve holder with the 8mm 
wrench provided, reset the inlet nipple at the required angle 
and re-tighten. 

Fig. 4

Fuel inlet

Needle-valve

Slacken with 8mm wrench

Exhaust pipe adjustment

The direction of the exhaust 
pipes may be altered in 
accordance with individual 
installation requirements. The 
angle is easily adjusted by 
loosening the nut that secures 
the exhaust pipe to the cylinder 
head. Use the 12mm wrench 
supplied.

Fig. 5

12mm wrench

Loosen

Tighten

Lock nut

Exhaust pipe

Carburetor cleanliness

It is recommended that the fuel is passed through a filter 
when the tank is filled and that a good in-line filter is 
installed between the fuel tank and carburetor.

Occasionally remove the needle-valve holder from the 
carburetor and rinse out the locaions shown in Fig. 6 and 
Fig. 7 with methanol or fuel. Be careful not to lose the 
gasket when removing the needle-valve holder from the 
carburetor.

Fig. 6

Fig. 7

Squeeze bottle

Dirt and fibrous matter
mostly accumulate here.

Dirt and fibrous matter
mostly accumulate here.

Needle-valve holder

Summary of Contents for FT-160

Page 1: ...s supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed twin cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 10 10 11 12 13 14 15 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER FUEL TANK GLOWPLUGS GL...

Page 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Page 3: ...ne running be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if...

Page 4: ...e Carburetor Exhaust Pipe Propeller Nut Cylinder Head Left No 1 Cylinder Right No 2 Cylinder Photo 2 Aluminum tube Aluminum tube is not supplied with the engine 7 Push Rod Cover Choke Valve Intake Pipe Left Photo 3 Fuel Inlet Intake Pipe Right Rear Housing Intake Manifold Breather Nipple ...

Page 5: ...t by reversing the hexagon nut nd cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set screw Choke lever Hex nut Cap screw Choke rubber pad Fuel inlet The fuel inl...

Page 6: ...mly after retightening the propeller nut NOTE 11 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 1 2 3 Add the special tapered and slotted locknut and secure with a 12mm wrench while holding the prop n...

Page 7: ... to a conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 10 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 11 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry th...

Page 8: ...ways store it in a clearly marked container and out of the reach of children Model engine fuel is also highly flammable Keep it away from open flame excessive heat sources of sparks or anything else which might ignite it Do not smoke or allow anyone else to smoke near to it Reminder Fuel The FT 160 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a t...

Page 9: ...l from penetrating the airframe structure Release the choke control and immediately turn the propeller c o u n t e r c l o c k w i s e several times so that fuel is drawn well into the cylinders Fig 19 4 Fig 19 17 Set the throttle valve approximately 1 4 open from the fully closed position Fig 20 5 Fig 20 Fully open Fully closed Set at this position Starting with an electric starter Fig 21 6 Fig 2...

Page 10: ...valve at 500 1 000r p m lower than maximum r p m setting and run approx 10 seconds It is suggested to use a tachometer Open the needle valve at approx 1 000r p m lower than above setting and run approx 20 seconds Repeat above procedure while increasing the setting 1 r p m gradually for approx 10 minutes Keep the throttle fully open using only the needle valve to change r p m Prolonged running in o...

Page 11: ...ngine stopping is obtained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 2 cylinders are firing Make sure glowplug heat is switched The engine hesitates before picking up to full speed or appears to run at medium speed with reduc...

Page 12: ...ated at the centre The pin is seen if the throttle lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two revolutions NOTE If an on board glowplug re heat system is fitted mixture adjustment at idling speed should be carried out with this in operation 22 FLIGHT It is necessary to warm...

Page 13: ...point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 29 Fig 29 0 04mm Feeler Gauge Rocker Arm...

Page 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 33 4 Hold at the screw head Fig 33 Tighten Locknut ...

Page 15: ...3 13 1 13 2 14 15 16 16 1 16 2 16 3 17 18 19 20 21 22 23 24 25 26 27 28 29 29 1 30 31 32 33 34 35 36 37 38 39 Description Code No No Description Code No No Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly Exhaust Pipe Exhaust Pipe Lock Nut Valve Assembly 1pair Valve 1pc Valve...

Page 16: ... choke valve assembly is not included in the carburettor complete Type of screw C Cap Screw M Oval Fillister Head Screw F Flat Head Screw N Round Head Screw S Set Screw CARBURETOR EXPLODED VIEWS PARTS LIST The specifications are subject to alteration for improvement without notice N M3x22 S M3x3 S M3x3 S M3x3 S M3x3 1 2 2 1 3 1 3 4 1 4 5 6 7 7 1 8 10 10 1 10 2 11 9 9 1 9 3 9 2 9 4 9 6 9 5 9 7 29 R...

Page 17: ...120 76 THREE VIEW DRAWING Dimensions mm Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2004 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090531 040501 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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