Norwood Kwik-Till HSD2500 Operator'S Manual Download Page 106

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5 - MAINTENANCE

5-14

SERVICE PROCEDURE:

Assembly:

8. Install new

Scraper Plates A

3/8”-16 X1-1/4 Bolts

, &

3/8”-16 Toplock Nuts C

in reverse order of disassembly.

(See Fig. # 5-27)

Fig. # 5-27 Install New Scraper Plates & Hardware

Fig. # 5-28 Scraper Quantity Hardware Chart

Scraper And Hardware Quantities

Model

Scrapers

Bolts

Nuts

P/N

55-40-1605

P/N

90-10-0785

P/N

90-13-1539

HSD2500

HSD3000

HSD3500

HSD4000

HSD4500

105

Summary of Contents for Kwik-Till HSD2500

Page 1: ...al Models HSD2500 HSD3000 HSD3500 HSD4000 HSD4500 Kwik Till 3 Section Drawn High Speed Disk Model HSD2500 Shown in Transport Position Kwik Till 3 Section Drawn High Speed Disk Kwik Till 3 Section Draw...

Page 2: ......

Page 3: ...e accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply Trademark Information Read and Understand WARN...

Page 4: ...eel and Tire Safety 2 6 Remove Paint Before Welding or Heating 2 6 Avoid Heating Near Pressurized Fluid Lines 2 6 Avoid Overhead Power Lines 2 7 Use a Signal Person 2 7 Electrical Storm Safety 2 7 Wor...

Page 5: ...e 1 of 3 4 2 Machine Components Page 2 of 3 4 3 Machine Components Contd 4 3 Machine Components Page 3 of 3 4 4 PRE OPERATION CHECKLIST 4 5 Hydraulic Hitch Jack Ball Valve 4 6 Manual Depth Control 4 7...

Page 6: ...ting Disk Shank Cords 5 22 Lubricate Wheel Hubs 5 24 Check Disks For Damage And Or Excessive Wear 5 25 Check Wheel Bearings 5 26 Check Disk Hubs For Excessive Wear 5 27 Check Accumulator 5 29 Check Re...

Page 7: ...hieve the maximum performance it is imperative that this machine is operated in accordance with the procedures outlined in this manual 1 0 GENERAL INFORMATION Note to the Owner This manual contains im...

Page 8: ...ation Always give your authorized Kwik Till dealer the Model Number and Serial Number of your Kwik Till product when ordering parts requesting service or any other information to provide the most effi...

Page 9: ...and Right 4 as mentioned throughout the manual are determined when standing at the discharge spout and looking toward the intake hopper Determining Orientation Using Directional Arrows The symbols sho...

Page 10: ...1 4 1 GENERAL INFORMATION This Page Is Intentionally Left Blank...

Page 11: ...rdous situation which if not avoided could result in minor or moderate injury CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury The...

Page 12: ...erating the machine on slopes Raised equipment partially full or full conveyor belt and other loads will change the center of gravity of the machine The machine can tip or roll over when near ditches...

Page 13: ...c oil leaking under pressure can penetrate the skin causing death or serious injury or infection DO NOT use your hand to check for leaks Use a piece of cardboard or plywood Stop engine remove key and...

Page 14: ...se to the edge of a ditch creek gully or steep embankment 11 Avoid holes ditches and obstructions which can cause trac tor machine or towed equipment to roll over especially on hillsides 12 Avoid shar...

Page 15: ...connected to a tractor Park on a level sur face engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before leaving tractor cab If machine is...

Page 16: ...d to manufac turer s recommendations Never reinflate a tire that has been run flat or seriously un der inflated without removing the tire from the wheel Have the tire and wheel closely inspected for d...

Page 17: ...the machine when it is moving Before starting the tractor discuss hand signals and what each signal means to avoid misunderstandings and confu sion which could result in a serious injury or fatal acci...

Page 18: ...ts Avoid filling tanks using cans which may cause considerable spillage In general avoid skin contact with all fuels oils acids sol vents etc Most of them contain substances which may be harmful to yo...

Page 19: ...rvice and dispose of air conditioning systems appro priately Government regulations may require a certified service center to recover and recycle air conditioning re frigerants which could damage the...

Page 20: ...the Kwik Till from tipping upward while unfolding from transport position and folding into transport position To avoid bodily injury lower the machine before removing the hitch pin If negative tongue...

Page 21: ...ider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower If towed equipment does not have brakes do not travel more th...

Page 22: ...ARD WING FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD WING FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT OVERHEAD WIRES KEEP AWAY...

Page 23: ...d Unfold WORK AREA AUTHORIZED PERSONNEL ONLY CRUSH HAZARD WING CENTER SECTION FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD WING CENTER SECTION FOLD UNFOLD AREA KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMEN...

Page 24: ...ition WORK AREA AUTHORIZED PERSONNEL ONLY CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH ENTANGLE MENT HAZARD KEEP OUT CRUSH HAZARD BETWEEN TRACTOR IMPLEMENT KEEP OUT CRUSH ENTANGLE MENT HAZARD...

Page 25: ...he transport service locks before transporting Latch the tractor brakes together Attach a proper size safety chain for load being towed See Use a Safety Chain in this section Always follow local and n...

Page 26: ...ransport speed for this implement of 20 mph 32 km h Reduce speed on rough roads and surfaces 9 Stay away from overhead obstructions and power lines when transporting Electrocution can occur without di...

Page 27: ...arding maintenance adjustments or procedures for particular areas of the machine When a safety decal displays this symbol refer to the appropriate page of the operators manual Safety Decal Locations F...

Page 28: ...FETY INFORMATION 2 18 Safety Decal Locations Cont d Item Part Number Description Qty 11 90 44 0410 Decal Yellow Retroreflective 6 11 11 Fig 2 6 Safety Decal Locations Fig 2 7 Safety Decal Locations 11...

Page 29: ...l Locations Cont d Fig 2 8 Safety Decal Locations Item Part Number Description Qty Item Part Number Description Qty 1 90 44 0181 SMV SIGN 1 12 90 44 0411 Decal Red Retroreflective 2 13 90 44 0412 Deca...

Page 30: ...HSD3000 have Qty 2 Red Retroreflective and Orange Fluorescent decals where models HSD3500 HSD4000 HSD4500 have Qty 4 Item Part Number Description Qty Item Part Number Description Qty 1 90 44 0181 SMV...

Page 31: ...2 SAFETY INFORMATION 2 21 Fig 2 10 Warning Decal P N 90 44 0395 Fig 2 11 Safety Decal Location See Fig 2 10...

Page 32: ...44 0398 Fig 2 13 Safety Decal Location See Fig 2 12 Be sure cylinder and attaching hoses are fully charged with oil before operating system Failure to do so will allow wings to fall rapidly when attem...

Page 33: ...2 SAFETY INFORMATION 2 23 Fig 2 14 Warning Decal P N 90 44 0396 Fig 2 15 Safety Decal Location See Fig 2 14...

Page 34: ...2 SAFETY INFORMATION 2 24 Fig 2 16 Warning Decal P N 90 44 0508 Fig 2 17 Safety Decal Location See Fig 2 16...

Page 35: ...of machine when wings are being folded or unfolded Mechanical or hydraulic failure can allow wings to fall rapidly N232774 S See Fig 2 18 Fig 2 21 Safety Decal Location Fig 2 19 Safety Decal Location...

Page 36: ...2 SAFETY INFORMATION 2 26 Fig 2 22 Danger Decal P N 90 44 0399 Fig 2 23 Safety Decal Location See Fig 2 22...

Page 37: ...2 SAFETY INFORMATION 2 27 Fig 2 24 Warning Decal P N 90 44 0255 Fig 2 25 Safety Decal Location See Fig 2 24 Fig 2 26 Safety Decal Location See Fig 2 24...

Page 38: ...28 Fig 2 27 Informational Decal P N 90 44 0392 Important Notice Informational Decal Locations Green Blue Gold Black Red Silver Float During Operation Float During Operation Fig 2 28 Informational Deca...

Page 39: ...Locations Located on all Packer Wheel Struts and all Packer Struts See Fig 2 29 90 44 0455 TO AVOID POSSIBLE CYLINDER OR EQUIPMENT DAMAGE Add depth stops starting from clevis end of cylinder IMPORTANT...

Page 40: ...2 SAFETY INFORMATION 2 30 Fig 2 31 Important Decal Small P N 90 44 0192 Fig 2 32 Important Decal Location See Fig 2 31 90 44 0192...

Page 41: ...2 SAFETY INFORMATION 2 31 Fig 2 33 Important Decal Large P N 90 44 0449 Fig 2 34 Important Decal Location See Fig 2 33...

Page 42: ...O REFLECTIVE DECALS Are used during times of insufficient light adverse weather smoke or fog Red reflectors reflect a red light when illuminated by headlights thereby alerting other drivers to the pre...

Page 43: ...afety Features Kwik Till Side View Safety Features Cont d A Yellow Retro Reflective Decals B Red Retro Reflective Decals C Red Orange Fluorescent Decals D Amber Flashing Warning Turn Signal Light E Re...

Page 44: ...Features Kwik Till Rear View Safety Features Cont d A Yellow Retro Reflective Decals B Red Retro Reflective Decals C Red Orange Fluorescent Decals D Amber Flashing Warning Turn Signal Light E Red Tail...

Page 45: ...rt speed for this implement of 20 mph 32 km h Reduce speed on rough roads and surfaces 9 Stay away from overhead obstructions and power lines when transporting Electrocution can occur without direct c...

Page 46: ...g 3 3 Determine Tractor Requirements For optimum performance see Tractor Engine Power Requirements in the Specifications section See Fig 7 1 on page 7 1 Install adapters if the tractor does not have I...

Page 47: ...ee Point Hitch Position Drawbar Fig 3 5 Standard Drawbar in Transport Position CAUTION Avoid personal injury or death to you or others due to lost machine steering control Always pin the drawbar in th...

Page 48: ...1 Check hydraulic oil level Fill if necessary 2 Use the chart below as a starting point to set tractor hy draulic flow and detent times Adjust as desired Tractor Hydraulic Flow Settings SCV Function F...

Page 49: ...nd see tractor operator s manual for drawbar limits and heavy duty supports B A Fig 3 8 Determining Drawbar Hitch Link Size Hitch Category Tractor Drawbar Hitch Pin Diameter A Drawbar Opening Height B...

Page 50: ...ning Drawbar Hitch Link Size Articulating Ball Cat 4 Hitch Link Use 2 51 mm Dia Hitch Pin P N 90 42 001 11 Hitch Link Bushin For 1 1 2 39 mm g Dia Hitch Pin P N 90 42 1004 Fig 3 14 Cat 4 Hitch Link Wi...

Page 51: ...for tire reference only Ensure machine performance by using only tires specified for your ma chine and inflating them to correct pressures For the even working depth of attachments in the ground tire...

Page 52: ...and lowering the Kwik Till Keep others away DANGER UPENDING HAZARD TONGUE CAN WHIP UPWARDS WHEN UNHITCHING The tractor MUST be equipped with a clevis hitch to prevent the Kwik Till from tipping upward...

Page 53: ...all moving parts to stop before leaving the tractor cab WARNING Avoid hazards due to escaping fluid under pressure See the Hydraulic Safety section in this manual Hydraulic hoses can fail due to phys...

Page 54: ...ng figures See Fig 3 23 See Fig 3 24 See Fig 3 25 Fig 3 23 Connect Hitch Jack Hydraulic Hoses To Tractor J I Fig 3 24 Table SCV Identification Item Type Color SCV Usage I Extend Red Hitch Jack Pressur...

Page 55: ...the Kwik Till Keep others away DANGER UPENDING HAZARD TONGUE CAN WHIP UPWARDS WHEN UNHITCHING The tractor MUST be equipped with a clevis hitch to prevent the Kwik Till from tipping upward while unfol...

Page 56: ...Connected To Tractor A 12 Install the safety chain between the tractor and the hitch See Fig 3 30 WARNING A safety chain helps control the Kwik Till A should it accidentally separate from the drawbar...

Page 57: ...the hitch jack and machine by accidental activation of the hitch jack SCV Close Fig 3 32 Close the Ball Valve Shown in the CLOSED Position NOTE At this time the hitch jack hydraulic hoses can be unhoo...

Page 58: ...ressure Green Front Wheels Pressure B Return Green Front Wheels Return C Pressure Blue Rear Rollers Pressure D Return Blue Rear Rollers Return E Pressure Gold Main Frame Lift Pressure F Return Gold Ma...

Page 59: ...um warning be sure that warning lights reflectors and SMV emblem are clean Fig 3 38 Connect Warning Light Plug A B Using The Seven Terminal Outlet A Seven Terminal Outlet B is used to connect road lig...

Page 60: ...ct your Kwik Till dealer Tractor Function Lights OFF Road Lights ON Signal Lamps None Left Turn Brakes Only Right Turn Warning Lights Brake Lamps None No Brakes With Brakes No Brakes With Brakes No Br...

Page 61: ...LOSED Position IMPORTANT Note the polarity on each hose grip Plus is for pressure side hydraulic hose and Minus is for return side hydraulic hose See Fig 3 44 Fig 3 44 Determine Hydraulic Hose Is Pres...

Page 62: ...transport position To avoid bodily injury lower the machine before removing the hitch pin If negative tongue weight exists the hitch tongue may suddenly raise and the rear section would come crash ing...

Page 63: ...49 See Fig 3 50 Fig 3 49 Tractor Remote Valve Levers Fig 3 50 Lower The Hitch Jack 8 Remove remaining weight from drawbar using tractor remote valve levers and hitch jack 9 Be sure that no negative t...

Page 64: ...hydraulic hitch jack ball valve See Fig 3 56 IMPORTANT Close the hydraulic hitch jack ball valve to prevent accidental operation of this circuit Ensure ball valve handle is in closed position when not...

Page 65: ...as required See your tractor operator s manual for a proper disconnection See Fig 3 58 A Fig 3 58 Remove Drawbar Pin WARNING Avoid hazards due to escaping fluid under pressure See the Hydraulic Safet...

Page 66: ...C IMPORTANT All hydraulic couplers must be clear of debris dust and sand Use protective caps on fluid openings until ready to make connection Foreign material can damage hydraulic system 17 Remove sa...

Page 67: ...r cab 3 Clear the area of bystanders especially children before starting 4 Be familiar with the machine hazard area If anyone enters hazard area shut down machine immediately Clear the area before res...

Page 68: ...nsport Rests 34 Rear Cage Roller Option Cage Shown 9 Wing Strut Wheels 22 Wing Transport Roller 35 Spring Roller Option Not Shown 10 Main Frame Lift Hydraulic Cylinder 23 Transport Lock Pin 36 Rubber...

Page 69: ...nd rolling baskets The Kwik Till combines the right disk angle with the perfect roller basket to do a complete job every time you work your field Machine Components Page 2 of 3 Fig 4 2 Machine Compone...

Page 70: ...34 Rear Cage Roller Option 35 Spring Roller Option 36 Rubber Roller Option 37 Rear Roller Deflector 38 Rubber Roller Scrapers Option Fig 4 4 Machine Components Spring Roller Option Shown In Field Pos...

Page 71: ...ting 2 Check all lubrication points and grease as instruct ed in the maintenance section See 5 0 MAINTE NANCE on page 5 1 3 Use recommended size tractor See Tractor power requirements are shown in the...

Page 72: ...n of this circuit Ensure ball valve handle is in closed position when not in use Failure to close the ball valve during operation may cause the hitch jack to extend causing damage to the hitch jack an...

Page 73: ...ises the frame height by 1 2 See Fig 4 11 1 2 IMPORTANT Add depth stops starting from this end 1 Fig 4 11 Manual Depth Stop Adjustment Raising Height Each spacer subtracted from the cylinder lowers th...

Page 74: ...isconnecting equipment servicing adjusting or repairing Park on a level surface engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before lea...

Page 75: ...B are fully extended When these cylinders are extended the disks will be completely off the ground See Fig 4 20 A B Fig 4 20 Field Raised Position 4 Make the necessary adjustments with the Depth Stops...

Page 76: ...and right Transport Rests D The transport locks MUST be installed on the transport rests securing the wings in the Locked Position B whenever the Kwik Till is transported serviced or stored to avoid...

Page 77: ...k Till onto level ground See Fig 4 25 Fig 4 25 Kwik Till Shown In The Transport Position WARNING Before disconnecting equipment servicing adjusting or repairing Park on a level surface engage park bra...

Page 78: ...Fig 4 29 Tractor Remote Valve Levers 5 Start the tractor and set to high idle and remove the Main Frame Lift Wing Fold cylinders from FLOAT POSI TION Fig 4 30 Tractor Remote Valve Levers Removing SCV...

Page 79: ...the position shown in the following figure See Fig 4 33 Fig 4 33 Unfold Step 3 Wings Unfolded 9 Use the tractor remote valve levers to extend the Main Frame Lift A cylinders until the Rear Rollers B...

Page 80: ...LOAT POSITION See Fig 4 36 Fig 4 36 Tractor Remote Valve Levers Setting SCV To Float Position 12 To set the disk cutting depth proceed to the following section in this manual See Manual Depth Control...

Page 81: ...e tractor and set to high idle position the Kwik Till into the Field Raised Position make sure that the Rear Roller A and Front Wheel Cylinders B are fully extended When these cylinders are extended t...

Page 82: ...the Wings B inward towards the Transport Rests C See Fig 4 42 B A C A C B Fig 4 42 Fold Step 3 9 While folding the wings inward ensure that the Wing Transport Rollers A can clear the Transport Rests...

Page 83: ...T POSITION temporarily to relieve the downward pressure against the transport rests See Fig 4 46 Fig 4 46 Tractor Remote Valve Levers Setting SCV To Float Position 13 Remove the Transport Locks A from...

Page 84: ...475 N m 10 50 Check tightness of all bolts after first 10 hours of then every 50 hours thereafter Tighten all bolts to torques specified in the Maintenance Section unless otherwise noted See 5 0 MAINT...

Page 85: ...tch link can be installed on the hitch tongue in three different positions NOTE The Kwik Till was leveled at the factory at Position 4 for Cat IV Hitch links and Position 3 for Cat V Hitch links POSIT...

Page 86: ...ts 2 Determine the new location of the clevis Example Po sition 1 Position 2 Position 3 or Position 4 See Fig 4 52 See Fig 4 53 3 If the hitch end of the Kwik Till is too high then move the hitch link...

Page 87: ...ith the tool in the ground and operating speeds of 7 mph 11 km h For backing up the tool always raise Front Wheels SCV and Rear Roller SCV A B Fig 4 57 Field Raised Position For backing up the tool wi...

Page 88: ...C C A Fig 4 59 Headland Turns First Pass C E D F A C Fig 4 60 Headland Turns Second Pass Anatomy Of Headland Turns A Tilled 1st Pass D Edge Of Field B Untilled 1st Pass E Headland Turn C Untilled 2nd...

Page 89: ...4 62 A C D Fig 4 62 Adjusting The Soil Deflector Forward or Rear ward NOTE To prevent furrowing avoid running the soil deflector A too deep into the soil 2 To adjust the soil deflector A depth remove...

Page 90: ...Height Adjustment Slot Fig 4 65 Rear Roller Deflector 3 To adjust the Rear Roller Deflector A loosen the ad justment bolts nuts See Fig 4 66 Loosen Nuts Loosen Bolts Fig 4 66 Loosen Adjustment Bolts...

Page 91: ...4 WORKING OPERATIONS 4 25 Fig 4 69 3 Rear Roller Deflector Locations A A...

Page 92: ...4 WORKING OPERATIONS 4 26 This Page Is Intentionally Left Blank...

Page 93: ...els 13 On towed implements disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine Hydraulic Safety Hydraulic oil leaking under pressure can penetr...

Page 94: ...d dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing away from power driven parts Disengage all power and operate controls to relieve pressure Lower equipmen...

Page 95: ...ent or implement to the ground before you work on the machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a raised position hydraulically s...

Page 96: ...and not greasable only the wheel hubs are greasable They require minimal lubri cant Recommended greasing is 1 small stroke every 2 weeks Be careful not to over grease as this may push the seal out 4...

Page 97: ...r Basket X X X WEEKLY 5 15 Re Torque Wheel Flange Nuts X 5 16 Check Tightness Of All Bolts Cap Screws X 5 17 Check Pivot Bushings For Wear 68 X 5 19 Check For Gap At Pivot Bushing Caps X 5 20 Grease H...

Page 98: ...ll the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Lowered Po si...

Page 99: ...g 5 4 A B Fig 5 4 Lower Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders...

Page 100: ...ION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 WARNING Hydraulic oil leaking under pressure can penetrate t...

Page 101: ...nd 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field...

Page 102: ...or the even working depth of attachments in the ground tires must be inflated to specification A low tire causes deeper penetration on one side than the other Deeper penetration on one side can cause...

Page 103: ...ey s Desired Gap is 3 8 See Fig 5 17 Note Shank is removed for illustrative purposes 3 8 Gap Fig 5 17 Check Gap 3 Check to see if the Shank Scraper Assemblies A are centered in the valley of the Rubbe...

Page 104: ...es of the Kwik Till tillage equipment rubber roller option To start proceed as follows 1 Unfold the machine into the Field Position See Kwik Till Folding Unfolding on page 4 11 2 Lower the disks to th...

Page 105: ...surface engage park brake place transmission in PARK shut off engine remove key and wait for all moving parts to stop before leaving the tractor cab SERVICE PROCEDURE Dis Assembly 5 Use lifting device...

Page 106: ...everse order of disassembly See Fig 5 27 Fig 5 27 Install New Scraper Plates Hardware A C B Fig 5 28 Scraper Quantity Hardware Chart Scraper And Hardware Quantities Model Scrapers Bolts Nuts P N 55 40...

Page 107: ...Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should now be in the Field Low...

Page 108: ...Fig 5 4 Lower Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The mac...

Page 109: ...Fig 3 53 5 Check Pivot Bushings A for gaps E caused by wear See Fig 5 6 6 For Pivot Bushings A locations see the figure on the next page See Fig 5 9 REPLACE PIVOT BUSHINGS IF 1 8 in 3 2 mm OR MORE GAP...

Page 110: ...ITEM PART NUMBER DESCRIPTION QTY A 55 4 00691 Pivot Bushing 68 B 90 10 2847 Bolt Hex 3 4 10 X 3 3 4 GR8 ZP W TL Patch 68 C 55 4 00700 Pivot Cap 4 34 D 90 14 9016 Washer Flat 3 4 CZ 68 Fig 5 9 Pivot Bu...

Page 111: ...ng Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 5 Check Pivot Bushing Caps C for gaps E See Fig 5 11 CHECK FOR GAPS SHOULD BE FLUSH C E Fig 5 11 Check For Gap...

Page 112: ...lating ball type CAT 3 CAT 4 CAT 5 Hitch Links located on the front of the hitch every Week or 40 hours of use See Fig 5 13 Use an SAE multipurpose high temperature grease with extreme pressure EP per...

Page 113: ...3 Check Disk Hub Nuts A for correct torque See Fig 5 15 A Fig 5 15 Check Disk Hub Nuts For Correct Torque 4 Check the Disk Hub Nuts A for correct torque by moving the Disk C side to side See Fig 5 16...

Page 114: ...Shown In Locked Position A B D C A 3 Check Disk Shank Cord E alignment Qty 4 Per Disk Shank See Fig 5 19 4 The Cords E should not extend more than 3 4 from the Tube Caps F See Fig 5 19 E F Fig 5 19 Ch...

Page 115: ...Cords E into place The Cords E should be centered with the Tube Caps F Fig 5 23 Adjusting Disk Shank Cords F E 4 Tighten the Qty 4 5 8 Nylock Nuts G in a criss cross square pattern See Fig 5 24 3 2 1...

Page 116: ...Disks to the Ground 3 Relieve all the hydraulic pressure by placing the tractor SCV levers to the FLOAT POSITION with engine running for the Main Frame Lift Wing Fold cylinders 4 The machine should n...

Page 117: ...Stowed Position C and installed into the Locked Position B See Fig 5 28 Fig 5 28 Transports Lock Shown In Locked Position A B D C A 3 Check all disks on the machine See Fig 5 29 A Fig 5 29 Check All D...

Page 118: ...l lower to the floor raising the wheels and rear roller See Fig 5 31 C A C B Fig 5 31 Field Lowered Position For Service 3 All 4 wheels should now be raised off the ground 4 Check for bearing endplay...

Page 119: ...cked Position A B D C A 3 Check all Disk Hubs A on the machine See Fig 5 34 4 Rotate Disks B CW Clockwise and CCW Count er Clockwise to check for bearing roughness See Fig 5 34 A B Fig 5 34 Check For...

Page 120: ...Fig 5 38 Install New Disk Hub 10 Tighten the Disk Hub Nut A to specification 93 ft lbs 126 N m 11 Reassemble the Disk Assembly D to the Shank E by aligning the flat part of the Disk Hub Stud I to the...

Page 121: ...is procedure Always wear personal protective equipment WARNING HIGH PRESSURE VESSEL Avoid injury from high pressure escaping hydraulic fluid Relieve pressure from hydraulic system before servicing Pre...

Page 122: ...D will raise off the ground See Fig 5 43 C A C B D Fig 5 43 Field Lowered Position With Rear Roller Raised For Service NOTE Checking the rear roller hubs is identical where applicable for the Rolling...

Page 123: ...d thor ough cleaning will lengthen equipment life and reduce maintenance and repair 3 The hydraulic cylinders and bearings should not be cleaned with a high pressure cleaner or direct water jet The se...

Page 124: ...Fold cylinders 4 The machine should now be in the Field Lowered Po sition See Fig 3 53 5 Remove Qty 2 3 4 10 X 3 3 4 Hex Bolts B Qty 2 3 4 Washers D and the Pivot Bushing Cap C and remove old Pivot Bu...

Page 125: ...ill bottom out on the Depth Stops C and the disks will lower to the floor raising the wheels and rear roller See Fig 5 31 C A C B Fig 5 49 Field Lowered Position For Service 3 All 4 wheels should now...

Page 126: ...ect the Inner Cone Bearing L Outer Cone Bear ing I Inner Bearing Race O Outer Bearing Race N for wear replace as a set if needed 12 Clean wheel and hub mounting surfaces to ensure there is no rust or...

Page 127: ...Rubber Wheel Roller 1 Use an impact wrench 1 5 16 Impact Socket and 1 5 16 wrench to loosen and remove the Qty 8 7 8 9 X 3 Bolts A and 7 8 9 Nuts B See Fig 5 58 B A Fig 5 58 Remove the Hardware NOTE T...

Page 128: ...0010 Fig 5 61 Set Of Hubs 5 Remove Qty 2 1 2 13 X 5 1 2 Bolts B Qty 2 1 2 13 Nylock Nuts C and Qty 2 Hub Roller Assemblies C See Fig 5 62 C B A Fig 5 62 Removing Hubs NOTE If the hubs are difficult to...

Page 129: ...and 1 2 13 Nylock Nut C Repeat for the other side See Fig 5 63 C D B A Fig 5 63 Install Hub To Spring Roller 3 Position Spring Roller assembly parallel to machine as shown See Fig 5 64 Fig 5 64 Insta...

Page 130: ...tall Qty 1 7 8 9 X 3 Bolt A and Qty 1 7 8 9 Nylock Nut See Fig 5 68 A Fig 5 68 Align Bolt Hole and Install One Bolt 6 Use lifting device and lifting strap to rotate the rear at tachment into position...

Page 131: ...ove 7 16 Hex Head Bolts Bearing Shoul der 4 Weld a 1 NUT D on the face of the SPINDLE ROLLER HUB E E D Fig 5 73 Weld A Nut To The Spindle Face NOTE Using a 1 Nut is the recommended nut size Welding to...

Page 132: ...ture for faster heating times If this gas mixture is not available an Oxy Acetylene mix is acceptable but will take longer to heat 6 00 Fig 5 75 Heat The External Spindle Area 7 Immediately drive the...

Page 133: ...ll valve during storage will cause the machine to slowly settle causing the hitch to lower to the ground CLOSED Fig 5 78 Make Sure The Ball Valve Is CLOSED Shown in the CLOSED Position 3 Inspect all r...

Page 134: ...5 MAINTENANCE 5 42 This Page Is Intentionally Left Blank...

Page 135: ...n for fall Wings Plug Wings not level Verify that main and wing cylinders are in float Verify that cylinder stops are consistent with the main frame Reduce digging depth Reduce speed to 10 5 mph 17 km...

Page 136: ...d levels Machine not folding at all Hydraulic connection issue Verify that all hoses are connected properly See Make Proper Hose Connections in the Attaching and Detaching section Verify that hose pai...

Page 137: ...d Force on Tractor Drawbar Machine Weight Kwik Till Model Working Width ft m Total Weight lb kg Number Of Disks HSD2500 25 7 6 20 780 9 426 60 HSD3000 30 9 1 22 180 10 061 72 HSD3500 35 10 7 27 520 12...

Page 138: ...rm Travel 9 in 228 mm Front Rank Angle 17 Front Rank Tilt 0 Rear Rank Angle 14 Rear Rank Tilt 0 Fig 7 6 Table Ground Engaging Disk Blades Solid Spherical Blade Diameter 20 in 508 mm Thickness 0 25 in...

Page 139: ...Application Excellent seedbed and moisture barrier Compaction High Soil Type Light to Heavy Machines With Spring Tine Basket Rear Attach Bearing Maintenance Free Roller Hub with 2 5 in 64 mm shaft Di...

Page 140: ...7 Flared Fittings O Ring Boss Plugs Adjustable Fitting Lock Nuts Swivel JIC 37 Seats Size Tubing OD Thread Size ft lbs Nm ft lbs Nm Inches mm Min Max Min Max Min Max Min Max 4 1 4 6 4 7 16 20 9 12 12...

Page 141: ...rade 2 Grade 5 Grade 8 See Note Below Bolt Head Identification See Note Below Bolt Size ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated 1 4 3 6 2 7 8 5 6 3 11 9 8 9 5 16 7 4...

Page 142: ...lass No 8 8 10 9 12 9 Bolt Head Identification See Note below Bolt Size ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated ft lbs ft lbs Lubricated M5 4 6 3 4 6 5 4 9 7 6 5 7 M6 7 7 5 8 11 1 8 3 12 9 9...

Page 143: ...not operate or allow anyone else to operate this equipment until this document has been read Review this information annually before the season start up Make periodic reviews of SAFETY and OPERATION...

Page 144: ...8 FORMS AND DECLARATIONS 8 2 This Page Is Intentionally Left Blank...

Page 145: ...Tire Pressure _____ Safety Chain Installed _____ Fasteners Tight _____ Review Operating Safety Instructions _____ All Decals Installed _____ Operator Manual Supplied Warranty Registration Dealer Inspe...

Page 146: ...58047 within thirty 30 days Warranty Period Private Farm Use One 1 year from date of purchase Commercial Custom or Rental Use Ninety 90 days from date of purchase Replacement Parts Ninety 90 days from...

Page 147: ...B Before Entering Field Guidelines 4 18 C Center Section 4 2 Center Strut 4 2 Center Strut Wheels 4 2 Check Accumulator 5 5 5 29 Check Disk Hub Nuts Re Torque If Needed 5 5 5 21 Check Disk Hubs For E...

Page 148: ...awbar 7 1 Drawbar Downward Force on Tractor 7 1 Drawbar Requirements 3 3 3 5 E Edge Of Field 4 22 Electrical Storm Safety 2 7 Emergencies Prepare for 2 4 F Field Operation 4 18 First 10 Hours Of Opera...

Page 149: ...tion Symbols 5 4 M Machine Components 4 2 4 3 4 4 Machine Components Page 1 of 3 4 2 Machine Determining Left and Right Side of the 1 3 Machine safety 2 1 Machine Weight 7 1 Main Frame Lift Hydraulic...

Page 150: ...ler Option 4 4 Rubber Roller Option Not Shown 4 2 Rubber Roller Scrapers Option Not Shown 4 2 4 4 S Safety Chain 4 2 SAFETY CHAIN 2 32 Safety Decal Locations 2 17 Safety Decals 2 17 Safety Features 2...

Page 151: ...hooting Machine Operation 6 2 U Understanding Depth Control Components 4 8 Understanding Manual Depth Control 4 7 Untilled 1st Pass 4 22 Untilled 2nd Pass 4 22 Use a Safety Chain 2 10 Use a Signal Per...

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Page 154: ...in Office Toll Free 800 446 0316 www norwoodsales com Norwood Sales Inc Cooperstown ND 701 797 3684 701 797 3685 Norwood Sales Inc Horace ND 701 588 4000 701 588 4004 Norwood Sales Inc Union NE 402 26...

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Norwood Kwik-Till HSD2500, Operator'S Manual

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