Nordyne iQDrive Installation Instructions Manual Download Page 3

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PREPARATION

Before proceeding with installation of iQ heat pump equipment, 
consult with the distributor and homeowner to confi rm that the 
equipment listed on the order is what was ordered, and that 
it matches labeling on the equipment packaging.

Next determine (including consultation with the homeowner) the 
intended/preferred location for placement of the compressor/
outdoor coil unit. Unit envelope dimensions are shown in 
Figure 1.

This heat pump is designed for outdoor installation only. 

 

Unit placement must take into consideration the following 
clearances: (a) A minimum of 18 inches must be provided 
between each of the four sides and any solid barrier or wall 
which might block free inlet air fl ow into the coil. A minimum 
clearance of 36 inches is required between multiple units. 
(b) The corner of the unit covered by the control access 
cover must be clear enough to allow comfortable access by 
a serviceperson. (c) The top of the unit must be open and 
unobstructed to prevent recirculation of outdoor fan discharge 
air, particularly for air conditioning usage. A minimum distance 
of 4 feet overhead clearance is recommended.  Do not locate 
the unit in a pit with high walls on all sides.

Locate the unit away from overhangs which would allow water 
runoff or ice to fall directly onto the heat pump.  Avoid placing 
the unit near sidewalks or walkways to avoid possible icing 
from defrost cycles. In low temperature climates, place the 
unit where it is not directly in prevailing winds. Avoid placing 
the heat pump near sleeping quarters or windows. As the unit 
goes through defrost cycles, a change in sound will occur.

Slab Mounting

The preferred unit mounting is on an outdoor slab (concrete 
or plastic), on the ground, in an area with good drainage 
unlikely to be affected by heavy runoff, ground settling, or deep 
snowdrift accumulation. The support slab should be level.  If 
the area is subject to heavy snowfall or drift accumulation, the 
use of a snow stand is recommended as well.  Make sure that 
the drain holes in the bottom of the unit are not obstructed.

Roof Mounting

The method used for roof mounting should be designed so 
as not to overload roof structures nor transmit noise to the 
interior of the structure. Refrigerant and electrical lines should 
be routed through suitably waterproofed openings to prevent 
leaking into the structure. Make sure that the roof structure 
can adequately support the weight of the equipment. Consult 
local building codes for rooftop installations.

After a location has tentatively been selected, trace routing 
of new (or pre-existing) refrigerant lines (two), and power and 
control wiring.  See further discussion below.
•  Maximum recommended length for refrigerant lines: 100 ft.
•  Maximum elevation difference, compressor base to indoor 

coil base (compressor higher): 50 feet NOTE: An oil trap 
is required for elevations exceeding 50 feet.

•  Maximum elevation difference, compressor base to indoor 

coil base (compressor lower): 50 feet NOTE: An oil trap is 
required for elevations exceeding 50 feet.

•  Refrigerant lines should NOT be buried. (in concrete or 

otherwise)

•  Refer to Nordyne Application Guideline for Refrigerant Lines 

Over 75 Feet document 044B-0600, for piping details

Once the above information has been confi rmed and potential 
questions regarding location, refrigerant line routing, and 
wire routing have been resolved, proceed with unpacking the 
equipment.  It is strongly recommended that inspection of the 
hardware be performed prior to bringing it to the installation 
site.  Inspect for cosmetic as well as functional damage (such 
as obvious holes or gaps in tubes and joints, cut or pinched 
wires or wire insulation).

Verify that the iQ Drive

®

 heat pump unit package includes the 

following:

• Coil/compressor/control unit.
•  Packet containing installation instructions and one fi lter-drier.

NOTE: The thermostat/controller which is required for 
system operation is part of a separately purchased kit.

ELECTRICAL CONNECTIONS

 WARNING:

ELECTRIC SHOCK HAZARD

Disconnect all electrical power at main circuit box 
before wiring electrical power to the outdoor unit. 
Failure to follow these instructions may result in 
electric shock or death.

Electrical Power Wiring

Electrical power wiring shall comply with the current 
provisions of the National Electrical Code (ANSI/NFPA 70) as 
supplemented by applicable local building codes. The installer 
should become familiar with the wiring diagram before making 
electrical connections to the outdoor unit.  An equipment 
wiring diagram is included in this instruction and inside the 
unit control panel cover.  Refer to the unit rating label located 
on the exterior of the control box cover for operating voltage, 
minimum circuit ampacity, and maximum fuse size.  See Table 
I for wire sizing.

COPPER WIRE SIZE - AWG (1% Voltage Drop)

Supply Circuit Ampacity

Supply Wire Length - Ft

up to 50

51 - 100

101 - 150

151 - 200

15

14

10

8

6

20

12

8

6

4

25

10

8

6

4

30

10

6

4

4

35

8

6

4

3

40

8

6

4

3

45

6

4

3

2

50

6

4

3

2

Wire Sized based on N.E.C. for 60°C type copper conductors

Table 1. Copper Wire Ampacity Tables

Summary of Contents for iQDrive

Page 1: ...electronic air cleaners and U V ultraviolet sterilizing lamps Refer to the System Operation section below for a complete description of how to use the various features of the system In addition to pr...

Page 2: ...ORMATION Screens 10 Other Configuration Entries 11 Minimum Heat Pump Operating Temp 11 Auto Changeover Time 12 Date and Time 12 Program Schedule vs Nonprogrammable 12 Dehumidification 12 Humidity Sett...

Page 3: ...pment Consult local building codes for rooftop installations After a location has tentatively been selected trace routing of new or pre existing refrigerant lines two and power and control wiring See...

Page 4: ...lace the control panel cover before applying power IMPORTANT It is critical that the wires meant to connect to 24 vaccontrolpower RED GRAY arenotmistakenly connected to the communication bus wires YEL...

Page 5: ...frigerant gauge manifold to both the vapor and liquid service valves See Figure 8 Connect the center port to the vacuum pump 2 Open both manifold valves and start the vacuum pump After a short time it...

Page 6: ...ervice valve and suction service port located at the left side of the access panel above the liquid service valve See Figure 8 2 Start the system in CHARGE MODE HEATING Allow the system to run 15 minu...

Page 7: ...ew thermostat or moving a thermostat to a different type of iQ system The outdoor unit should be powered up when confirming or entering system configuration With the first line SYSTEM CONFIGURATION se...

Page 8: ...king changes or entries under ACCESSORIES is optional Dealer Information Usethe or keystoselectDEALERINFORMATION Press the key to enter the dealer information summary screen and submenus and screens T...

Page 9: ...der that the unit is operating in an abnormal service mode Select OFF from the list that includes ON and OFF and SAVE when finished FURNACE TESTS Runs the system at the selected fire level to allow co...

Page 10: ...MODEL NUMBER 20 2 tons 30 3 tons etc With correct configuration only 20 30 or 40 should appear here LOW PRESSURE SW shows the state of the low pressure switch Any COMPR ERROR CODE number normally 0 w...

Page 11: ...s helpful system status messages including whether or not the system is dehumidifying during cooling H E A T P U M P H E A T I N G U S E D D E M A N D S P 7 0 0 COMP RPM R O O M T E M P A C T S T E P...

Page 12: ...from having to do it but provides an accurate time and date stamp for any faults logged during installation checkout for example in FAULT HISTORY By default the clock is in 12 hour format This may be...

Page 13: ...The humidify setpoint can be set in the range 30 to 45 in increments of 5 The dehumidify setpoint can be set in the range 35 to 70 in increments of 5 Press the key to save any changes 5 Press the key...

Page 14: ...deliver air to all zones when not heating or cooling set the Fan Mode to ON The Intermittent Fan featuredescribedearlierwillalsooperate servingallzones Refer to the iQ Drive User s Manual for other de...

Page 15: ...u the iQ controller has never communicated with the zone control board and power and communication wiring to the zone control board need to be checked If the main screen reverts to back to the zoning...

Page 16: ...ELECTRIC SHOCK HAZARD Disconnect power before servicing the outdoor unit Failure to follow these instructions may result in electric shock or death Trouble shooting the outdoor unit may require that p...

Page 17: ...om the interface board Check for 24 vac between R and C on the interface board and check that the tabs marked R and C on the interface board are wired to R and C on the EXV board These should not be c...

Page 18: ...verse There is a configurable delay Auto Changeover Time between operating in heating and restarting in cooling or the reverse when in AUTO mode The default delay for this changeover is 60 minutes Abn...

Page 19: ...changes processed until zone dampers have completed any prior operation For example an extra minute delay is deliberately included when one or more zones are closed MAINTENANCE IMPORTANT Be certain t...

Page 20: ...20 Figure 3 iQ Drive Heat Pump Control Panel Inverter black plastic case Outdoor Interface Board Low Voltage Control Wiring Compartment Contactor Outdoor EXV Board...

Page 21: ...ER EXV REACTOR T2 T1 L1 L2 NO C A B CCH RELAY REVERSING VALVE COIL OUTDOOR AMBIENT TEMP SENSOR COMPR DISCHG TEMP SENSOR LOW PRESSURE SWITCH OD FAN MOTOR SUCTION LINE THERMISTOR 2X FIELD WIRING TO INDO...

Page 22: ...22 Figure 5 Low Voltage Compartment Control Wiring Connections GRN GND DX DX WHT YEL RED GRY C R Figure 6 iQ Heat Pump Control Wiring Outdoor Destinations...

Page 23: ...23 Figure 7 Wire Looping Through a Toroidial Choke SINGLE LOOP SHOWN Figure 8 Service Ports and Valves Below Control Panel Suction Service Port Vapor Line Service Valve Liquid Line Service Valve...

Page 24: ...efrigerantif above the curve AddRefrigerantif belowthe curve 3 Ton 2 Ton 4 Ton 240 260 280 300 320 340 360 380 75 80 85 90 95 100 105 110 115 Liquid Pressure psig Liquid Temperature F Heating Mode Out...

Page 25: ...HEAT PUMP USAGE LIMIT BACKUP HEAT RESPONSE OFFSETS INDOOR TEMPERATURE REMOTE INDOOR TEMP RELATIVE HUMIDITY HEAT ANTICIPATOR SCREEN SETTINGS FAHRENHEIT OR CELSIUS 12 OR 24 HOUR CLOCK CONTRAST INTERMITT...

Page 26: ...R PHONE SELECT BRAND NAME MODEL NUMBER CONTRACTOR NAME CONTRACTOR PHONE ACCESSORIES AIR FILTER HUMIDIFIER UV LAMP AIR CLEANER AIR FILTER CHANGE HUMIDIFIER CHANGE UV LAMP CHANGE AIR CLEANER CHANGE SERV...

Page 27: ...on Behind Interface Board to the left of blue DIP switch block Figure 13 Interface Board LED Locations Inverter LED to the left of blue DIP switch block Communication LED DEF CCH Y RV Figure 14 EXV Bo...

Page 28: ...NS WITH THE OWNER 708921 Specifications illustrations subject to change without notice or incurring obligations O Fallon MO Printed in U S A 09 10 Power Plug Red Power LED iQ Comm LED s Zone Network L...

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