Nordyne iQDrive Installation Instructions Manual Download Page 18

18

Common Troubleshooting  Issues

Compressor Does Not Start Immediately

•  For normal operation without changing modes of operation, 

the compressor will not restart until 5 minutes (the minimum 
off time) have expired since it shut off last.

•  A minimum demand of 0.5°F is required before the heat 

pump (heating or cooling) will start up.

•  The system will wait 5 minutes following detection of a fault 

condition before attempting a restart.

Compressor Does Not Shut Off Immediately

•  For normal operation without changing modes of operation, 

the compressor will not shut off until 5 minutes (the minimum 
run time) have expired since it started last.

The Outdoor Fan Does Not Shut Off When the 
Compressor Does

•  For normal operation the outdoor fan is designed to run for 

30 seconds after the compressor shuts off.

In Cooling, the Blower Slows Down and the Unit 
Is Not Responding to Room Temperature

•  Slowing of blower speed and suspension of normal capacity 

control will occur when the unit goes into Dehumidifi cation.  
If conditions for dehumidifi cation persist, the unit will run 
cycles of 10 minutes in dehumidifi cation, 5 minutes in normal 
cooling (responding to room temperature).

In Heating, the Unit Appears to be Cooling

•  During heat pump heating when the outdoor temperature 

is in the mid-30’s (°F) or lower, the unit will periodically 
go into a Demand Defrost operation.  After power to the 
controller is turned on, the fi rst defrost may occur as soon 
as 34 minutes after startup.  Subsequently, defrost will be 
determined by outdoor coil temperature or by the maximum 
time between defrosts of 6 hours (if the coil temperature is 
low enough).

In Heat Pump Heating, the Furnace Runs At the 
Same Time

•  The indoor (backup) heating system will operate during 

defrost cycles.  (See above item.)

In Heating, the Furnace or Electric Heat Runs 
Instead of the Heat Pump

•  The indoor backup heat equipment will run instead of the 

heat pump if (a) the outdoor air temperature is below the 
Minimum Heat Pump Usage Limit, (b) the heat pump is in 
a fault condition, or (c) the heat pump is not able to satisfy 
the demand (after a time delay).

The System Is In AUTO Mode, but It Won’t Switch 
Quickly From Heating to Cooling (or the Reverse)

•  There is a confi gurable delay (Auto Changeover Time) 

between operating in heating and restarting in cooling (or 
the reverse) when in AUTO mode.  The default delay for 
this changeover is 60 minutes.

Abnormal – If the red LED near the dc power plug is not on, 
then the AC/DC power supply is not connected or not working.  
If the red LED 1 ½” from the lower right edge does not fl ash, 
the module is not communicating properly on the iQ bus.

iQ Zone System Confi guration

Normal – Check the ZONING DATA screen from the SERVICE 
INFORMATION menu (shown on page 11). In the lower 
portion of the screen the zone weights shown should match 
the intended values, and they should add up to 100(%).

Z O N E   M O D U L E   S TAT U S

PREVIOUS

M O D

1 Z 1 0

2 Z 2 0

3 Z 3 X

4 Z 4 0

5 Z 5 0

6 Z

7 Z

8 Z

9 Z 1 0

1 0 Z 1 2

M O D

1 1 Z 1 0

1 2 Z 1 0

1 3 Z 2 0

1 4 Z 2 3

1 5 Z 2 0

1 6 Z 2 0

1 7 Z 3 X

1 8 Z 3 X

1 9 Z 4 2

2 0 Z 4 0

M O D

2 1 Z 5 0

2 2 Z

2 3 Z

2 4 Z

2 5 Z

2 6 Z

2 7 Z

2 8 Z

2 9 Z

3 0 Z

3 1 Z 2 0

3 2 Z

Press the   key to view the ZONE MODULE STATUS screen 
(shown here). Every module installed in the system should show 
up on this list with the proper zone identifi cation number after 
the “Z”, followed by a “0”.  For example, “23Z40” is module 23 
in zone 4. The “0” indicates normal functioning. Zone numbers 
should only appear with module numbers that were intended to 
be assigned. For master zone modules 1-8, the zone number 
must match the module number.

Abnormal – If any zone weight shown in the ZONING DATA 
screen is incorrect, or if the total for the eight zones is not 
100(%), make the appropriate corrections from the zone 
thermostat for the zone(s) which require(s) correction.

If an installed zone module does not show up in the ZONE 
MODULE STATUS screen with an assigned zone number, 
such as with module 25 in the fi gure, check the wiring to that 
zone module. If the zone number is wrong or if the wrong 
module number shows up as used, the module needs to be 
reconfi gured. If the last character after the zone number is 
not “0”, look for the following problems:

•  “1” may indicate a disconnected damper motor connector.
•  “2” may indicate a damper that is jammed due to blockage 

from a foreign object or damage or dirt on the internal 
transmission.

•  “3” may indicate that a zone thermostat is not connected 

properly to its associated master zone module (1-8).

•  “X” may indicate that a module is assigned but not 

communicating.

Summary of Contents for iQDrive

Page 1: ...electronic air cleaners and U V ultraviolet sterilizing lamps Refer to the System Operation section below for a complete description of how to use the various features of the system In addition to pr...

Page 2: ...ORMATION Screens 10 Other Configuration Entries 11 Minimum Heat Pump Operating Temp 11 Auto Changeover Time 12 Date and Time 12 Program Schedule vs Nonprogrammable 12 Dehumidification 12 Humidity Sett...

Page 3: ...pment Consult local building codes for rooftop installations After a location has tentatively been selected trace routing of new or pre existing refrigerant lines two and power and control wiring See...

Page 4: ...lace the control panel cover before applying power IMPORTANT It is critical that the wires meant to connect to 24 vaccontrolpower RED GRAY arenotmistakenly connected to the communication bus wires YEL...

Page 5: ...frigerant gauge manifold to both the vapor and liquid service valves See Figure 8 Connect the center port to the vacuum pump 2 Open both manifold valves and start the vacuum pump After a short time it...

Page 6: ...ervice valve and suction service port located at the left side of the access panel above the liquid service valve See Figure 8 2 Start the system in CHARGE MODE HEATING Allow the system to run 15 minu...

Page 7: ...ew thermostat or moving a thermostat to a different type of iQ system The outdoor unit should be powered up when confirming or entering system configuration With the first line SYSTEM CONFIGURATION se...

Page 8: ...king changes or entries under ACCESSORIES is optional Dealer Information Usethe or keystoselectDEALERINFORMATION Press the key to enter the dealer information summary screen and submenus and screens T...

Page 9: ...der that the unit is operating in an abnormal service mode Select OFF from the list that includes ON and OFF and SAVE when finished FURNACE TESTS Runs the system at the selected fire level to allow co...

Page 10: ...MODEL NUMBER 20 2 tons 30 3 tons etc With correct configuration only 20 30 or 40 should appear here LOW PRESSURE SW shows the state of the low pressure switch Any COMPR ERROR CODE number normally 0 w...

Page 11: ...s helpful system status messages including whether or not the system is dehumidifying during cooling H E A T P U M P H E A T I N G U S E D D E M A N D S P 7 0 0 COMP RPM R O O M T E M P A C T S T E P...

Page 12: ...from having to do it but provides an accurate time and date stamp for any faults logged during installation checkout for example in FAULT HISTORY By default the clock is in 12 hour format This may be...

Page 13: ...The humidify setpoint can be set in the range 30 to 45 in increments of 5 The dehumidify setpoint can be set in the range 35 to 70 in increments of 5 Press the key to save any changes 5 Press the key...

Page 14: ...deliver air to all zones when not heating or cooling set the Fan Mode to ON The Intermittent Fan featuredescribedearlierwillalsooperate servingallzones Refer to the iQ Drive User s Manual for other de...

Page 15: ...u the iQ controller has never communicated with the zone control board and power and communication wiring to the zone control board need to be checked If the main screen reverts to back to the zoning...

Page 16: ...ELECTRIC SHOCK HAZARD Disconnect power before servicing the outdoor unit Failure to follow these instructions may result in electric shock or death Trouble shooting the outdoor unit may require that p...

Page 17: ...om the interface board Check for 24 vac between R and C on the interface board and check that the tabs marked R and C on the interface board are wired to R and C on the EXV board These should not be c...

Page 18: ...verse There is a configurable delay Auto Changeover Time between operating in heating and restarting in cooling or the reverse when in AUTO mode The default delay for this changeover is 60 minutes Abn...

Page 19: ...changes processed until zone dampers have completed any prior operation For example an extra minute delay is deliberately included when one or more zones are closed MAINTENANCE IMPORTANT Be certain t...

Page 20: ...20 Figure 3 iQ Drive Heat Pump Control Panel Inverter black plastic case Outdoor Interface Board Low Voltage Control Wiring Compartment Contactor Outdoor EXV Board...

Page 21: ...ER EXV REACTOR T2 T1 L1 L2 NO C A B CCH RELAY REVERSING VALVE COIL OUTDOOR AMBIENT TEMP SENSOR COMPR DISCHG TEMP SENSOR LOW PRESSURE SWITCH OD FAN MOTOR SUCTION LINE THERMISTOR 2X FIELD WIRING TO INDO...

Page 22: ...22 Figure 5 Low Voltage Compartment Control Wiring Connections GRN GND DX DX WHT YEL RED GRY C R Figure 6 iQ Heat Pump Control Wiring Outdoor Destinations...

Page 23: ...23 Figure 7 Wire Looping Through a Toroidial Choke SINGLE LOOP SHOWN Figure 8 Service Ports and Valves Below Control Panel Suction Service Port Vapor Line Service Valve Liquid Line Service Valve...

Page 24: ...efrigerantif above the curve AddRefrigerantif belowthe curve 3 Ton 2 Ton 4 Ton 240 260 280 300 320 340 360 380 75 80 85 90 95 100 105 110 115 Liquid Pressure psig Liquid Temperature F Heating Mode Out...

Page 25: ...HEAT PUMP USAGE LIMIT BACKUP HEAT RESPONSE OFFSETS INDOOR TEMPERATURE REMOTE INDOOR TEMP RELATIVE HUMIDITY HEAT ANTICIPATOR SCREEN SETTINGS FAHRENHEIT OR CELSIUS 12 OR 24 HOUR CLOCK CONTRAST INTERMITT...

Page 26: ...R PHONE SELECT BRAND NAME MODEL NUMBER CONTRACTOR NAME CONTRACTOR PHONE ACCESSORIES AIR FILTER HUMIDIFIER UV LAMP AIR CLEANER AIR FILTER CHANGE HUMIDIFIER CHANGE UV LAMP CHANGE AIR CLEANER CHANGE SERV...

Page 27: ...on Behind Interface Board to the left of blue DIP switch block Figure 13 Interface Board LED Locations Inverter LED to the left of blue DIP switch block Communication LED DEF CCH Y RV Figure 14 EXV Bo...

Page 28: ...NS WITH THE OWNER 708921 Specifications illustrations subject to change without notice or incurring obligations O Fallon MO Printed in U S A 09 10 Power Plug Red Power LED iQ Comm LED s Zone Network L...

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