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Figure 4. Combustion Air Drawn from Outside 

Through Horizontal Ducts

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12" Max

12" Max

Furnace

Vent or 

Chimney

Water Heater

- - -

- - -

- - -

- - -

- - -

- - -

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Air Duct

Air Duct

NOTE:

 Each 

opening to 
outside must 
be at least 1 
sq. in. per 2,000 
Btuh of total 
input rating.

See

Note

Total Input Rating 

(Btuh)

Minimum Free Area

 (Each Opening)

Round Duct 

Diameter

40,000

10 sq. In

5 inches

60,000

15 sq. In

6 inches

80,000

20 sq. In

7 inches

100,000

25 sq. In

8 inches

120,000

30 sq. In

9 inches

140,000

35 sq. In

10 inches

160,000

40 sq. In

10 inches

Figure 2. Combustion Air Drawn from a Crawl 

Space or Vented Attic

Attic

Insulation

Crawl Space

Ventilated Louvers for 
unheated crawl space

Inlet air duct must be at 
least 1 sq. in. per 4,000 
Btuh of total input rating.

Outlet air duct must be 
at least 1 sq. in. per 
4,000 Btuh of total 
input rating. Must 
extend above attic 
insulation

Water

Heater

Furnace

Vent or

Chimney

Ventilation louvers
at each end of attic

Figure 5. Combustion Air Drawn from Outside 

Through an Exterior Wall

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----

12" Max

12" Max

Furnace

NOTE:

 Each opening 

to outside must be at 
least 1 sq. in. per 
4,000 Btuh of total 
input rating.

Vent or 
Chimney

Water Heater

See 
Note

Total Input Rating 

(Btuh)

Minimum Free Area

 (Each Opening)

Round Duct 

Diameter

40,000

10 sq. In

4 inches

60,000

15 sq. In

5 inches

80,000

20 sq. In

5 inches

100,000

25 sq. In

6 inches

120,000

30 sq. In

6 inches

140,000

35 sq. In

7 inches

160,000

40 sq. In

8 inches

Figure 3. Combustion Air Drawn from Outside 

Through Vertical Ducts

Inlet Air Duct must

be at least 1 sq. in.

per 4,000 Btuh of

total input rating.

Inlet and Outlet 

Ducts must 

extend above

attic insulation.

Outlet Air Duct must

be at least 1 sq. in.

per 4,000 Btuh of

total input rating.

Ventilation Louvers at

each end of attic

Attic

Insulation

12" Max

Furnace

Water 
Heater

Vent or
Chimney

Total Input Rating 

(Btuh)

Minimum Free Area

 (Each Opening)

Round Duct 

Diameter

40,000

100 sq. In

12 inches

60,000

100 sq. In

12 inches

80,000

100 sq. In

12 inches

100,000

100 sq. In

12 inches

120,000

120 sq. In

13 inches

140,000

140 sq. In

14 inches

160,000

160 sq. In

15 inches

The openings shall exchange directly, or by ducts, with 
the outdoor spaces (crawl or attic) that freely exchange 
with the outdoors (Figure 2).

Outdoor Air Using Vertical Ducts
If combustion air is taken from outdoors through vertical 
ducts, the openings and ducts must have a minimum 
free area of one square inch per 4,000 Btuh of total 
appliance input. In installations drawing combustion air 
from a ventilated attic, both air ducts must extend above 
the attic insulation (Figure 3).

Outdoor Air Using Horizontal Ducts
If combustion air is taken from outdoors through horizontal 
ducts, the openings and ducts must have a minimum free 
area of one square inch per 2,000 Btuh of total appliance 
input (Figure 4).

Air Directly Through An Exterior Wall 
If combustion air is provided directly through an exterior 
wall, the two openings must each have free area of at 
least one square inch per 4,000 Btuh of total appliance 
input (Figure 5).

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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