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17

OPERATING SEQUENCE

The operating sequences for the heating, cooling, 
and fan modes are described below. Refer to the fi eld 
and furnace wiring diagrams: (Figure 11, page 13), 
(Figure 12, page 14), and (Figure 17, page 24).

Heating Cycle

1.  The thermostat calls for heat by energizing the 

W

 

terminal with 24VAC.

2.  The control verifi es if the pressure switch is open.

3.   If the pressure switch is open, the control energizes 

the inducer and waits for the pressure switch to close. 
The pressure switch must close within 10 seconds.

4.  The control runs the inducer for a 30 second pre-purge.

5.  The control energizes the igniter output for the 

appropriate warm-up time limit.

6.  The control energizes the gas valve for 3 seconds.

7.  If the fl ame proved and ignites the gas, the control de-

energizes the igniter. The gas valve and inducer remains 
energized. The control goes to blower on delay.

8.  If fl ame is present, the control energizes the blower 

on the selected HEAT speed 30 seconds after the 
gas valve opened. The gas valve and inducer remain 
energized.

9.  When the thermostat demand for heat is satisfi ed, the 

control de-energizes the gas valve. The inducer output 
remains on for a 30 second post-purge period.

10. Blower off timing begins when the thermostat is 

satisfi ed. The control will operate at the selected HEAT 
speed of 60, 90, 120, or 180 seconds. If the blower 
off delay jumper is not present, the fan should still 
operate for 120 seconds at the selected HEAT speed. 
The Indoor blower motor is de-energized after a blower 
off delay as selected by the movable jumper.

Cooling Cycle

1.  The thermostat calls for cooling by energizing the 

Y

 

terminal with 24VAC.

2.  The control energizes the blower (in cooling speed) 

and sends 24VAC to the contactor in the condensing 
unit.

3.  When the thermostat removes the call for cooling, 

the contactor in the outdoor condensing unit is de-
energized and the control continues to run the fan for 
a period of 60 seconds.

Fan Mode

• When the thermostat energizes the 

terminal for

 

continuous fan (without calling for heat or cooling), the 
indoor fan is energized on the selected FAN speed.

•  If a call for cooling occurs during continuous fan, the 

blower will switch over to the selected COOL speed.

• If the 

W

 terminal receives a call for heat during continuous 

fan, the blower will de-energize.

•  A call for fan is ignored while in lockout.

MAINTENANCE

 WARNING:

These maintenance instructions are primarily 
intended to assist qualified technicians 
experienced in the proper maintenance and 
operation of this appliance.

To prevent electric shock, personal injury, or 
death, disconnect the electric power before 
performing any maintenance.

Proper maintenance is most important to achieve the best 
performance from a furnace. Follow these instructions for 
years of safe, trouble free operation.

•  Always replace the doors on the furnace after servicing 

or cleaning/changing the fi lters. 

Do not operate the 

furnace without all doors and covers in place

.

•  Verify the thermostat is properly installed and is not 

being affected by drafts or heat from lamps or other 
appliances.

• To achieve the best performance and minimize 

equipment failure it is recommended that a yearly 
maintenance checkup be performed. At a minimum, 
this check should include the following items.

Air Filter(s)

 WARNING:

Never operate the furnace without a fi lter  in 
place. Dust and lint in the return air can build 
up on internal components, resulting in loss 
of effi ciency, equipment damage, and possible 
fi re.

Air fi lter(s) are not supplied with the furnace as shipped 
from the factory. The installer must provide a high velocity 
fi lter and rack for a fi lter in the return air duct adjacent to 
the furnace, or in a return air grill to the furnace.

 

NOTE: 

It is recommended that fi lters be cleaned or 

replaced monthly. New or newly renovated homes may 
require more frequent changing until the construction dust 
has minimized.

 

Filters designed to remove smaller particles 

such as pollen, may require additional maintenance. 
Filters for side return and bottom return applications are 
available from most local distributors.

Blower Compartment

Dirt and lint can create excessive loads on the motor 
resulting in higher than normal operating temperatures 
and shortened service life. It is recommended that the 
blower compartment be cleaned of dirt or lint that may 
have accumulated in the compartment or on the blower 
and motor as part of the annual inspection.

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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