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24

ELECTRICAL INFORMATION

IGNIT

OR

INDUCER

FLAME SENSOR

C

DOOR

SWITCH

R

GAS

VA

LV

E

R C Y G W

LOW

ML

MH

HIGH

EAC

L1

XFMR

HUM

1

2

3

4

5

6

7

8

9

1

2

3

4

5

6

COM

3 AMP FUSE

24V

BL

WR OFF

RELA

Y

24 V

208/240 V

1234

1234

L1A

NEUTRALS

GREEN

YELLO

W

RED

R

C

TX

RX

W

COM

1

2

1

2

1

2

1

2

3/4 AND 1 HP

MO

T

ORS ONL

Y

BLA

CK

BLA

CK

11

22

33

44

55

66

77

88

99

RED

ORANGE

YELLO

W

GREEN

BR

O

W

N

R

C

Y1

TWIN

DEHUM

HP(PWM)

SPEED

COMMON

PWM

MODE

NONE

NONE

MO

T

O

R

CONTR

OL

BO

ARD

1185-200

R

C

GND

RX

TX

W

W

W

TX

RX

GND

C

R

TX

RX

R

C

W

COM

T

ORQ

UE

BLACK

RED

LIMIT

SWITCH

LIMIT

SWITCH

TX

RX

R

C

COM

W

BLUE

BLA

CK

WHITE

BLUE

BLUE

BLUE

VENT

LIMIT

(ON SELECT MODELS)

FLAME

R

OLLOUT

SUPPL

Y

AIR LIMIT

BLUE

BLUE

BLUE

BLUE

PRESSURE

SWITCH

PRESSURE

SWITCH

ORANGE

ORANGE

ORANGE

BLA

CK

WHITE

CONDENSA

TE

(ON SELECT

MODELS)

SINGLE ST

A

G

E

THERMOST

A

T

TO

 OUTDOOR UNIT

COOL

FAN SPEED

HEAT

HIGH

COOL

FAN

HEAT

MH

ML

LO

W

GREEN

BLA

CK

WHITE

YELLO

W

YELLO

W

BLA

CK

RED

BLA

CK

BLA

CK

BLA

CK

GREEN

BLACK

BLA

CK

WHITE

BLACK

WHITE

RED

GREY

WHITE

BLA

CK

WHITE (NEUTRAL)

BLA

CK 208/240V

GR

OUND

For 80+ and 90+ Expor

t Furnaces

Ref

er to the installation instructions

pr

o

vided with the kit f

o

r the pr

oper

heating and cooling speeds f

or y

our

application.

WD#710807-C

FIELD WIRING

LEGEND:

LO

W V

O

LT

A

G

E

HIGH V

O

LT

A

G

E

If an

y of the original wire as supplied with the

furnace m

u

st be replaced,

 it m

ust be replaced

with wiring material ha

ving a temperature

rating of at least 105° C.

Use copper conductor

s onl

y

.

G

reen LED

R

ed LED

Control

 Fault (No Pow

e

r)

Of

f

O

ff

L1 / Neutr

a

l Polar

ity

 Fault

F

las

h

Flas

h

1 Hour

 Loc

k

o

ut

Norm

al Operation

O

n

O

n

Pr

es

s

u

re Sw

itc

h

 Clos

ed Fault

O

n

F

las

h

Pr

es

s

u

re

 Sw

itc

h

 O

p

en F

a

ult

F

las

h

O

n

O

p

en Lim

it Sw

itc

h

 Fault

F

las

h

O

ff

Low

 Flam

e Sens

or

 Signal

Flam

e Pr

es

ent

Diagnostic Description

FA

ULT

 CONDIT

IONS

Continuous

 Flas

h

On

Alter

n

ating Flas

h

Y

e

llow

 LED

Diagnostic Description

Figure 17. Wiring Diagram for G7XA Upfl ow Furnace

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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