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Example

:

A space with a water heater rated at 45,000 Btuh 
input and a furnace rated at 75,000 Btuh requires a 
volume of 6,000 cubic feet [50 x (45 + 75) = 6,000] to 
be considered unconfi ned. If the space has an 8 foot 
ceiling, the fl oor area of the space must be 750 square 
feet (6,000 / 8 = 750).

VENTING REQUIREMENTS

 WARNING:

Upon completion of the furnace installation, 
carefully inspect the entire fl ue system both 
inside and outside the furnace to assure it is 
properly sealed. Leaks in the fl ue system can 
result in serious personal injury or death due 
to exposure of fl ue products, including carbon 
monoxide.

This furnace must be vented in compliance with the 
current revision of the International Fuel Gas Code and 
the instructions provided below. 

Consult local codes for 

special requirements.

Category I Venting

This furnace is listed as a Category I vented appliance. 
Category I furnaces generally operate with a slight negative 
pressure (draft) and must be vented vertically or near 
vertically. Additionally it is important to guard against 
excessive condensation.

IMPORTANT NOTE: This furnace must never be vented 
to a chimney or fl ue that services a fi replace or other 
appliance designed to burn solid fuel. If the furnace 
vent is to be connected to a chimney serving a fi replace, 
the fi replace must be sealed off from the chimney.

• Category I furnace installations must be connected 

to a factory built vent complying with a recognized 
standard, or a masonry or concrete chimney lined with 
a lining material acceptable to the authority having 
jurisdiction.

 WARNING:

Venting into an unlined masonry chimney or 
concrete chimney is prohibited. This may result 
in improper draft and excess condensation 
forming in the chimney.

•  This furnace may be vented with a dedicated venting 

system or common vented with other Category I 
appliances. The vent system dimensions and material 
must conform to local Codes. 

•  The venting system should be designed to have the 

minimum number of elbows or turns. All horizontal runs 
shall slope upwards from the furnace at ¼ inch per 
running foot of vent. Supports for the vent pipe must 
be installed a minimum of every fi ve feet along the 
vent run to ensure no displacement after installation. 

IMPORTANT NOTE:

 

Under no circumstances shall 

any portion of the vent system extend into or pass 
through any return air duct, supply air duct, or 
plenum.

•  Single wall vent connectors may be used under the 

limited capacity ranges found in the vent sizing tables. 

It is recommended that Type “B” double wall vent 
be used for the connector whenever possible.

 An 

existing masonry chimney should be inspected and 
relined if necessary.

• Single wall metal vertical vents shall not be used for 

Category I venting. The furnace vent, if metal, may be 
insulated if local codes allow. Any part of the vent system, 
metal vent only, not exposed to weather, but which are 
exposed to temperatures below 35° F (1° C) must be 
insulated to prevent condensation. All vent insulation 
shall be foil backed fi berglass of one inch minimum 
thickness.

•  Sheet metal fasteners should be used to secure the vent 

pipe to the furnace fl ue.

•  When an existing furnace is removed from a vent system 

serving other appliances, the existing vent system 
may no longer be sized to properly vent the remaining 
appliances. An improperly sized venting system can result 
in the formation of condensate, leakage, or spillage. The 
existing vent system should also be checked to make 
sure it is in compliance with local codes. If it isn’t, the 
vent system must be brought into compliance before 
installing the furnace.

Installation In An Unconfi ned Space

An unconfi ned space is an area including all rooms not 
separated by doors with a volume greater than 50 cubic 
feet per 1,000 Btuh of the combined input rates of all 
appliances which draw combustion air from that space.

In general, a furnace installed in an unconfi ned space will 
not require outside air for combustion. However, in homes 
built for energy effi ciency (low air change rates), it may 
be necessary to provide outside air to ensure adequate 
combustion and venting, even though the furnace is 
located in an unconfi ned space. See example.

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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