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6

Furnace

12" Max.

Water

Heater

Vent or 

Chimney

NOTES:

 

Each opening must 
be at least 100 sq. in.
or 1 sq. in. per 1,000 
Btuh of total input rating, 
whichever is greater. 

Openings must start at
no more than 12 inches
from the top and bottom
of the enclosure.

12” Max.

See 

Notes

See Notes

Figure 1. Combustion Air Drawn from Inside

Total Input Rating 

(Btuh)

Minimum Free Area

 (Each Opening)

Round Duct 

Diameter

40,000

100 sq. In

12 inches

60,000

100 sq. In

12 inches

80,000

100 sq. In

12 inches

100,000

100 sq. In

12 inches

120,000

120 sq. In

13 inches

140,000

140 sq. In

14 inches

160,000

160 sq. In

15 inches

Example:

If the combined input rate of all appliances is less than or 
equal to 100,000 Btuh, each opening must have a free 
area of at least 100 square inches. If the combined input 
rate of all appliances is 120,000 Btuh, each opening 
must have a free area of at least 120 square inches.

Installation in a Garage

 WARNING:

Do not place combustible material on or 
against the furnace cabinet or within 6 inches 
of the vent pipe. Do not place combustible 
materials, including gasoline and any other 
fl ammable vapors and liquids, in the vicinity 
of the furnace.

This Gas-fi red furnace may be installed in a residential 
garage with the provision that the burners and igniter 
are located no less than 18 inches (457mm) above the 
fl oor. The furnace must be located or protected to prevent 
physical damage by vehicles.

Heating Load

The ductwork should be appropriately sized to the 
capacity of the furnace to ensure its proper airfl ow rating. 
For installations above 2,000 ft., the furnace should have 
a sea level input rating large enough that it will meet 
the heating load after deration for altitude. 

Excessive 

oversizing of the furnace could cause the furnace 
and/or vent to fail prematurely.

COMBUSTION AIR REQUIREMENTS

Provisions must be made during the installation of 
this furnace that provide an adequate supply of air for 
combustion.

General Information

• Instructions for determining the adequacy of an 

installation can be found in the current revision of the IFGC. 

Consult local codes for special requirements

.

 CAUTION:

Exhaust fans, clothes dryers, fi replaces  and 
other appliances that force air from the house 
to the outdoors can create a negative pressure 
inside the house, resulting in improper furnace 
operation or unsafe conditions such as fl ame 
roll out. It is imperative that suffi cient  air 
exchange with the outdoors is provided to 
prevent depressurization.

•  Air openings on top of the furnace and in closet doors 

or walls must never be restricted. If the furnace is 
operated without adequate air for combustion, the fl ame 
roll-out switch will open, turning off the gas supply to 
the burners.

 This safety device is a manually reset 

switch.

 

DO NOT reset or install jumper wires across 

this switch to defeat its function without identifying 
and correcting the fault condition.

 If the switch must 

be replaced, use only the correct sized part specifi ed 
in the Replacement Parts List provided online.

Installation In A Confi ned Space

A confi ned space is an area with volume less than 50 
cubic feet per 1,000 Btuh of the combined input rates of 
all appliances drawing combustion air from that space. 
Furnace closets, small equipment rooms and garages are 
confi ned spaces. Furnaces installed in a confi ned space 
which supply heated air to areas outside the space must 
draw return air from outside the space and must have the 
return air ducts tightly sealed to the furnace.

NOTE: 

The required sizing of these openings is determined 

by whether inside or outside air is used to support 
combustion, the method by which the air is brought to 
the space, and by the total input rate of all appliances in 
the space. In all cases, the minimum dimension of any 
combustion air opening is 3 inches.

Air From Inside
If combustion air is taken from the heated space, the 
two openings must each have a free area of at least one 
square inch per 1,000 Btuh of total input of all appliances 
in the confi ned space, but 

not less than 

100 square 

inches of free area (Figure 1). See example.

Outdoor Air from a Crawl Space or Vented Attic
When the openings can freely exchange air with the 
outdoors, each opening shall have a minimum free area 
of 1 square inch per 4,000 Btuh of total appliance input. 

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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