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16

Verifying and Adjusting Temperature Rise

Confi rm the temperature rise through the furnace is 
within the limits specifi ed on the furnace rating plate. Any 
temperature rise outside the specifi ed limits could result 
in premature failure of the heat exchanger.

1.  Place thermometers in the return and supply air stream 

as close to the furnace as possible. The thermometer 
on the supply air side must be shielded from direct 
radiation from the heat exchanger to avoid false 
readings.

2.  Adjust all registers and duct dampers to the desired 

position and run the furnace for 10 to 15 minutes before 
taking any temperature readings. The temperature 
rise is the difference between the supply and return 
air temperatures.

For typical duct systems, the temperature rise will fall 
within the limits specifi ed on the rating plate with the blower 
speed at the factory recommended setting. If the measured 
temperature rise is outside the specifi ed limits, it may be 
necessary to change the speed of the blower.

The *XA furnace is equipped with a multi-speed motor. 
Heating, cooling, and fan speed selection is made by 
moving the switch located on the motor control board 
(Figure 15). 

NOTE:

 Lowering the blower speed will 

increase the temperature rise and a higher blower speed 
will decrease the temperature rise.

GREEN

RED

STATUS

NO

T USED

NOT USED

CONNECTION TO

FURNACE CONTROL

BOARD

MOTOR WIRE

HARNESS

R

C

Y1

TWIN

DHUM

W1

THERMOST

A

T

EXPANSION

PORT

COOL

HEAT

FAN SPEED

1 2 3 4 5 6 7 8

OFF ON

C

O

NNECTION

TERMINAL T

O

T

W

IN FURNA

CES

Figure 15. Motor Control Board

Verifying Burner Operation

 CAUTION:

The door over the burners may only be open 
for inspection purposes only. The door must be 
installed during unattended operation.

1. Remove the burner compartment door.

2. Set the thermostat above room temperature and observe 

the ignition sequence. 

The burner fl ame should carry 

over immediately between all burners without lifting 
off, curling, or fl oating. The fl ames should be blue, 
without yellow tips.

3. After validating the fl ame, change the thermostat setting 

to below room temperature.

4. Verify the burner fl ame is completely extinguished.

5. Replace the burner compartment door.

Verify Operation of the Supply Air Limit Switch

A properly functioning limit switch should turn off the 
gas valve when the return is blocked (time depends on 
how well the return air is blocked). The circulating air and 
combustion blowers should continue to run when the limit 
switch opens.

1.  Verify the blower door is securely mounted in place 

and that there is power to the furnace.

2.  Block the return airfl ow to the furnace by installing 

a close-off plate in place of or upstream of the 
fi lter(s).

3.  Set the thermostat above room temperature and 

observe the Operating Sequence (page 17).

4.  Remove the close-off immediately after the limit 

switch opens. If the furnace continues to operate 
with no return air, set the thermostat below room 
temperature, shut off the power to the furnace, and 
replace the limit switch.

Summary of Contents for G7XA Series

Page 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Page 2: ...2...

Page 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Page 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Page 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Page 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Page 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Page 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Page 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Page 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Page 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Page 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Page 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Page 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Page 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Page 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Page 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Page 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Page 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Page 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Page 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Page 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Page 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Page 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Page 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Page 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Page 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Page 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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