Nordson AltaBlueA4TP Customer Product Manual Download

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Table of Contents

Part 1107600_03

2014

Nordson Corporation

Table of Contents

Safety

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Alert Symbols

1‐1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Responsibilities of the Equipment Owner

1‐2

. . . . . . . . . . . . . . . . . . . . . . .

Safety Information

1‐2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instructions, Requirements, and Standards

1‐2

. . . . . . . . . . . . . . . . . . .

User Qualifications

1‐3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicable Industry Safety Practices

1‐3

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use of the Equipment

1‐3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instructions and Safety Messages

1‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Practices

1‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Practices

1‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Repair Practices

1‐5

. . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Safety Information

1‐5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Shutdown

1‐6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relieving System Hydraulic Pressure

1‐6

. . . . . . . . . . . . . . . . . . . . .

De‐energizing the System

1‐6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disabling the Applicators

1‐6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Safety Warnings and Cautions

1‐7

. . . . . . . . . . . . . . . . . . . . . . .

Other Safety Precautions

1‐10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First Aid

1‐10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Labels and Tags

1‐11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Other Sources of Information

2‐2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

User's Guide

2‐2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Online Support

2‐2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Description

2‐3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use

2‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limitations of Use

2‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modes of Operation

2‐4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Melter Identification

2‐5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Key Components

2‐6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Equipment

2‐8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for AltaBlueA4TP

Page 1: ...oduct Manual Part 1107600_03 Issued 3 14 NORDSON CORPORATION DULUTH GEORGIA USA www nordson com This document contains important safety information Be sure to read and follow all safety information in...

Page 2: ...BX Rhino Saturn Saturn with rings Scoreguard Sealant Equipment Engineering Inc SEE and design See Flo Seal Sentry Select Charge Select Coat Select Cure Servo Flo Shot A Matic Signature Slautterback Sm...

Page 3: ...tices 1 4 Operating Practices 1 4 Maintenance and Repair Practices 1 5 Equipment Safety Information 1 5 Equipment Shutdown 1 6 Relieving System Hydraulic Pressure 1 6 De energizing the System 1 6 Disa...

Page 4: ...ase Panels 3 9 Mounting the Melter 3 10 Configuring the Electrical Service 3 12 Connecting Hoses and Guns 3 14 Setting Up the Melter 3 16 Quick Setup 3 16 Operating Parameters 3 19 Selecting Operating...

Page 5: ...Heaters Key 4 29 Master Pump Enable Key 4 30 Setup Key 4 30 Seven Day Clock Key 4 31 Standby Key 4 32 Shutting Down the Melter 4 33 Maintenance 5 1 Maintenance Schedule 5 1 Relieving System Pressure...

Page 6: ...ntrol Module Parts 7 26 Front Panel Assembly Parts 7 28 Left Panel Assembly Parts 7 30 Right Panel Assembly Parts 7 32 Electrical Component Service Kits 7 34 Circuit Boards and Motor Drive 7 34 Thermo...

Page 7: ...1 B 17 Example 2 B 17 Example 3 B 17 Automatic Fill Timer B 26 PID Selection B 26 Melter Communications C 1 Software Availability C 1 System Requirements C 1 Installing the Software C 2 Removing the...

Page 8: ...Table of Contents vi Part 1107600_03 2014 Nordson Corporation...

Page 9: ...t can result in personal injury including death or damage to equipment or property Safety Alert Symbols The following safety alert symbol and signal words are used throughout this document to alert th...

Page 10: ...rning regulations Contact the authority having jurisdiction for information Maintain safety information including the safety labels affixed to the equipment in readable condition Instructions Requirem...

Page 11: ...ction are physically capable of performing their job function and are not under the influence of any substance that degrades their mental capacity or physical capabilities Applicable Industry Safety P...

Page 12: ...required installation configuration does not match the installation instructions contact your Nordson representative for assistance Position the equipment for safe operation Observe the requirements f...

Page 13: ...E MSDSs for cleaning compounds that are sold by Nordson are available at www nordson com or by calling your Nordson representative Confirm the correct operation of all safety devices before placing th...

Page 14: ...e equipment system 2 To prevent the equipment from being accidentally energized lock and tag the disconnect switch es or circuit breaker s that provide input electrical power to the equipment and opti...

Page 15: ...melter read and comply with the material s MSDS Ensure that the material s processing temperature and flashpoints will not be exceeded and that all requirements for safe handling ventilation first aid...

Page 16: ...can result in personal injury HM CA PC WARNING Risk of electrocution Even when switched off and electrically isolated at the disconnect switch or circuit breaker the equipment may still be connected t...

Page 17: ...ally designed to process polyurethane reactive PUR hot melt Attempting to process PUR in equipment not specifically designed for this purpose can damage the equipment and cause premature reaction of t...

Page 18: ...ng handguns by their proper suspension point First Aid If molten hot melt comes in contact with your skin 1 Do NOT attempt to remove the molten hot melt from your skin 2 Immediately soak the affected...

Page 19: ...any safety message 1 2 3 4 5 Figure 1 1 Safety labels and tags Table 1 2 Safety Labels and Tags Item Description 1 WARNING Hazardous voltage Disconnect all power supply connections before servicing 2...

Page 20: ...Safety 1 12 2014 Nordson Corporation Issued 10 11...

Page 21: ...oration Section 2 Description This manual describes the installation and use of the AltaBlue 4 A4TP adhesive melter When necessary the reader is referred to the documentation supplied with other Nords...

Page 22: ...ut getting the most out of your AltaBlue melter User s Guide The user s guide shipped with the melter provides a visual quick reference to the most common operator level tasks The guide is appropriate...

Page 23: ...to create a hot melt application system The melter liquifies solid form hot melt and maintains the hot melt at the desired temperature When the guns are activated the melter pumps the liquified hot m...

Page 24: ...he melter to be cleaned using a water wash or spray Modes of Operation AltaBlue melters operate in the following modes Automatic scan The melter automatically checks and displays the current temperatu...

Page 25: ...2 You will need the model and part number of your melter when requesting service or ordering spare parts and optional equipment The model and part number are indicated on the equipment identification...

Page 26: ...5 7 6 1 Figure 2 3 Key components base panels removed for clarity 1 Control switch 2 Control panel see Figure 2 4 3 Motor and pump 4 Tank lid 5 Hose gun receptacle 6 Manifold filter drain valve and pr...

Page 27: ...ntrol switch 1 Pump speed arrow keys 2 Pump speed display rpm 3 Pump mode key LED 4 Pump enable key LED 5 Standby key LED 6 Master pump enable key LED 7 Heaters key LED 8 Clock key LED 9 Setup key LED...

Page 28: ...ty of AltaBlue melters including but not limited to the following Communications cards that allow the melter to communicate with other process equipment or a controller using standard network protocol...

Page 29: ...Melter later in this section for information about how to prepare the melter to operate with your manufacturing process Overview AltaBlue melters are factory configured for each order and require onl...

Page 30: ...Unpack and inspect the melter 3 Mount the melter on the parent machine or support structure 4 Configure the electrical service 5 Connect hot melt hoses and guns 6 Set up the melter to work with the m...

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Page 32: ...that the desired installation location provides the required clearances environmental conditions and utilities Clearances Figure 3 1 illustrates the minimum clearances that are required between the m...

Page 33: ...ilter 203 mm 8 00 in C Clearance required for electrical enclosure ventilation 100 mm 4 00 in D Clearance required between the front end of the melter control panel and the nearest object in order to...

Page 34: ...air Air is drawn in through the ventilation fan and is exhausted out of the ventilation slots on the side of the melter CAUTION Do not block the fan air intake openings or the exhaust ventilation slo...

Page 35: ...e 10 mm2 8 AWG power cable Contents of the Installation Kit The installation kit provided with the melter contains the components shown in Figure 3 2 The quantity and type of hose fittings provided in...

Page 36: ...972657 P N 105419 P N 939955 P N 1027144 P N 972646 P N 939683 1 2 3 4 5 6 7 8 P N 1080365 Figure 3 2 A4 installation kit components 1 Straight hose fitting 2 Fuse fast 10 A 250 VAC 3 Fuse slow 2 A 25...

Page 37: ...allation 3 9 Part 1107600_03 2014 Nordson Corporation Removing the Base Panels See Figure 3 3 To facilitate installation remove the exterior base panels 3 1 2 Figure 3 3 Removing the exterior base pan...

Page 38: ...r a full tank of hot melt and the hoses and guns Refer to Section 8 Technical Data for the weight of the melter Refer to the technical data provided by the hot melt manufacturer for information about...

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Page 40: ...servicing the melter can result in personal injury including death 1 Select a 10 mm2 8 AWG power cable that meets applicable electrical codes and standards The maximum amperages of AltaBlue TT melter...

Page 41: ...Installation 3 13 Part 1107600_03 2014 Nordson Corporation F1 F2 X5 X2 X1 PE G X2 Figure 3 5 Connecting the power cable and ground lead...

Page 42: ...Requirements To connect hoses Observe the following guidelines For information about choosing the correct Nordson hot melt hose for your manufacturing process refer to the latest edition of Nordson s...

Page 43: ...Refer to Appendix A Calculating Melter Power Requirements for information about how to calculate the power required by Nordson hot melt guns Refer to the user s guide that is shipped with each gun for...

Page 44: ...The factory setup can be modified at any time to suit your manufacturing process Quick Setup Table 3 3 describes the most commonly used operating parameters and their factory settings Review the table...

Page 45: ...provided that the pump has been enabled by pressing the pump key Enabled 11 Create Password Sets a password that must be entered before any melter operating parameter or setpoint temperature can be c...

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Page 47: ...cal groups described in Table 3 4 Table 3 4 Parameter Groups Group Parameter Numbers Group Description Standard 0 to 8 and 10 to 14 Frequently used parameters Pressure Control 15 to 17 Configure press...

Page 48: ...rs that are used to configure optional equipment or that are otherwise reserved in the firmware are excluded from Table 3 5 NOTE Motor control parameters are set differently from operating parameters...

Page 49: ...meric setpoint or control option into the right display Refer to Appendix B Operating Parameters for information about the numeric value or control option choices for each parameter NOTE If the keypad...

Page 50: ...led or 1 enabled 0 disabled 14 External Communications Lock out 0 or 1 0 disabled Temperature Control 20 Temperature Units degrees C or F C degrees Celsius or F degrees Fahrenheit C degrees Celsius 21...

Page 51: ...e 2 Enter Standby 0000 to 2359 63 Schedule 2 Exit Standby 0000 to 2359 65 Schedule 3 Heaters On 0000 to 2359 66 Schedule 3 Heaters Off 0000 to 2359 67 Schedule 3 Enter Standby 0000 to 2359 68 Schedule...

Page 52: ...west possible value by simultaneously pressing both of the right display scroll keys While in the setup mode if no key is pressed for two minutes the melter will return to the automatic scan mode You...

Page 53: ...mperature Global by component group All of the hoses or all of the guns are set to the same setpoint temperature Individual Component The setpoint temperature of the tank and each hose and gun is set...

Page 54: ...keys turn green 3 Press the Enter key The right display flashes 4 Use the numeric keypad to enter the setpoint temperature recommended by the manufacturer of the hot melt Refer to the technical data...

Page 55: ...ts pre change setup To save current settings With the melter in the automatic scan mode simultaneously press the number 1 key and the Setup key S 1 appears momentarily in the right display To restore...

Page 56: ...hes in the left display 2 Press the left display scroll key to change the display to parameter 3 the change history log The following occurs If the last change was to an editable parameter all of the...

Page 57: ...Individual Hose Key 1 6 A single hose Individual Gun Key 1 6 A single gun Individual All Keys 0 All components Global Hose Key 0 All hoses Global by component Gun Key 0 All guns Global by component Ch...

Page 58: ...nt of the melter To view or change a motor control parameter 1 Switch the melter OFF 2 Press and hold both Pump speed arrow keys and then switch the control switch back on When the pump speed display...

Page 59: ...e maximum pump rpm The settings for an AltaBlue TT melter are as follows All melters except 50 kg hr melters 80 50 kg hr melters only 115 NOTE Refer to Melter Assembly Part Number in Section 7 Parts t...

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Page 61: ...ter inputs by using the control panel function keys Ensure that the control logic for any external device that sends an input signal to the melter is programmed to prevent the creation of an unsafe co...

Page 62: ...See Figure 3 6 2 Connect each pair of input wires to the appropriate terminals 9 through 20 on the I O connectors The connectors are preinstalled on terminal XT7 on the I O expansion card Table 3 8 l...

Page 63: ...nputs are transition based Input Setup in Appendix B Table 3 8 Digital Input Data Input Terminals Operating Parameter Control Option Note 5 11 and 12 34 0 Input Disabled default 1 Standby On Off 2 Hea...

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Page 65: ...he motor is on A fault has occurred The hot melt level is low The service LED is on All outputs contacts are rated at 240 VAC 2 A or 30 VDC 2 A All contacts are normally open when the melter is turned...

Page 66: ...ee Figure 3 7 2 Connect each pair of output wires to the appropriate terminals 1 through 8 on the 1 10 I O connector The connector is preinstalled on terminal XT7 on the I O expansion card Table 3 8 l...

Page 67: ...ns Note 4 1 and 2 43 0 Output Disabled 1 Ready Default 2 Ready and the Motor is On 3 Fault 4 Not used 5 Service LED is On 6 Alert 9 Heaters On 10 Standby Output 14 Motor Running A A B A C 5 3 and 4 44...

Page 68: ...line input to the melter 1 Route a 2 conductor signal cable from the control equipment to the melter and through the PG 16 penetration on the floor of the electrical compartment Use rigid or flexible...

Page 69: ...Installation 3 41 Part 1107600_03 2014 Nordson Corporation TB2 1 TB2 2 Figure 3 8 Connecting a line speed reference signal for gear to line operation...

Page 70: ...for changing a motor drive parameter See Figure 3 9 1 Use the following formula to determine the value to set for parameter tFr 10 Vmax 50 Hz where Vmax is the maximum value of the analog voltage gene...

Page 71: ...1 to exit a menu or parameter and return to a previous step or 2 to clear an entry and revert to the value stored in memory Jog dial rotate 1 to move forward clockwise or backward counterclockwise thr...

Page 72: ...on 3 44 Part 1107600_03 2014 Nordson Corporation Reinstalling the Base Panels When all installation procedures are complete reinstall the exterior base panels 1 3 2 Figure 3 10 Installing the melter b...

Page 73: ...uantity of low viscosity test fluid Test fluid may splatter when discharged under high pressure Before flushing the melter ensure that the pressure control valve is set to low pressure Before using th...

Page 74: ...Installation 3 46 Part 1107600_03 2014 Nordson Corporation...

Page 75: ...ring melter operation Adjusting the operating temperature of heated components Using the melter function keys Shutting the melter down Most of the controls described in this section are located on the...

Page 76: ...the hose gun receptacle they are connected to For example the position numbers of a hose gun pair that is connected to the second receptacle would be hose position 2 and gun position 2 The number of h...

Page 77: ...hot melt Never use your bare hands Using your bare hands to fill the tank may result in personal injury 1 Open the tank lid and ensure that the tank is clean free of any debris or foreign matter 2 Use...

Page 78: ...by the hot oil that is left in the manifold during the manufacturing testing process Before performing the first startup of the melter perform the actions under To start the melter for the first time...

Page 79: ...ature of the tank and each hose and gun that has a setpoint temperature that is greater than zero degrees The sequence of the automatic scan is tank each hose and gun pair and then back to the tank Tu...

Page 80: ...parameter 8 is disabled you must press the pump enable key to enable the pump and turn on the pump enable key LED If Automatic Pump On parameter 8 is enabled this is the factory default then the pump...

Page 81: ...witched on indicates a problem with the melter s processor or main board Monitor Melter Faults The appearance of F1 in the right display immediately after starting the melter indicates that a hose or...

Page 82: ...he motor speed for manual operation CAUTION To ensure adequate motor control and cooling the recommended minimum pump speed is 18 rpm or greater for standard motor assemblies or 28 rpm or greater for...

Page 83: ...justing the pressure control valve See Figure 4 1 If using the pressure control valve to control adhesive output loosen the lock nut and adjust the valve to achieve the desired adhesive output rate fo...

Page 84: ...he identification of heated components Confirm that the Melter is Operating Correctly The ready LED turns on green when all of the heated components are within 3 C 5 F of their setpoint temperature Th...

Page 85: ...remaining on the ready delay appears in the right display at the end of each scan cycle Appendix B parameter 4 You can override the seven day clock at any time If the clock has turned the heaters off...

Page 86: ...e setup mode The setpoint temperature of all hoses and guns is set to zero degrees A fault occurs To check component temperatures using the automatic scan mode 1 When the ready LED is on observe the L...

Page 87: ...left display past the number of the last sequential component in a component group the number of the first sequential component in the next component group appears in the left display The melter will...

Page 88: ...from the melter Replace RTD Check hose gun connections F2 None Under temperature Heaters turn off The actual temperature of the component indicated has dropped below the under temperature delta which...

Page 89: ...Communication failure between expansion board and main board Check the ribbon cable connections between the expansion board and the main board F4 A Thermostat Melter stops functioning Tank or manifol...

Page 90: ...nt key tank hose or gun turns on to indicate the type of component that has or is failing 3 The right display indicates the type of fault F1 F2 or F3 4 The left display indicates as follows the compon...

Page 91: ...lt as being fatal or nonfatal The affect on the melter of each of these two classes of F4 faults is Fatal The fault LED turns on and stays on and the melter stops functioning completely Nonfatal The f...

Page 92: ...dition Refer to Section 6 Troubleshooting for information about diagnosing and correcting fault conditions NOTE When a fatal F4 fault exists the control switch will not function Remove power to the me...

Page 93: ...n still exists two minutes after pressing the clear reset key the fault LED will turn back on When an F1 fault code appears you can determine whether the fault was caused by an open or a shorted RTD b...

Page 94: ...y turns yellow If the last fault to occur was an F4 fault then the LEDs on all of the component keys turn off The right display indicates the log entry for the last fault to occur Table 4 3 provides t...

Page 95: ...were on this log entry would indicate that the tank is under temperature If the LED on the hose key were on this log entry would indicate that hose 1 is under temperature To view the number of heater...

Page 96: ...ervice Interval The melter can be set up so that the service LED located on the left side of the control panel turns on after a customer defined time period has elapsed The service LED may be used to...

Page 97: ...group All of the hoses or all of the guns are set to the same setpoint temperature Individual Component The setpoint temperature of the tank and each hose and gun is adjusted independently Before adju...

Page 98: ...4 Use the keypad to enter the setpoint temperature recommended by the manufacturer of the hot melt Refer to the technical data sheet provided by the manufacturer of the hot melt to determine the opti...

Page 99: ...Press the Enter key The right display flashes 4 Use the keypad to enter the setpoint temperature recommended by the manufacturer of the hot melt Refer to the technical data sheet provided by the manu...

Page 100: ...ght display flashes 4 Use the keypad to enter the setpoint temperature recommended by the manufacturer of the hot melt Refer to the technical data sheet provided by the manufacturer of the hot melt to...

Page 101: ...and 230 C When the units of temperature are set to degrees Fahrenheit the minimum and maximum setpoint temperatures are 100 F and 450 F When using the right display scroll keys to adjust a setpoint t...

Page 102: ...d 4 Press the Enter key One of the following occurs If the password is correct the left display indicates parameter 1 If the password is incorrect the left display remains at 0 and the right display m...

Page 103: ...lter s setup and its connection with the manufacturing process should use the function keys Improper use of the function keys can result in erratic process behavior or personal injury Heaters Key Use...

Page 104: ...start until the pump is enabled and the correct voltage is applied to the input contacts If the pump is enabled but the input voltage is not present the master pump enable key LED will flash green NO...

Page 105: ...be on the heaters are regulated at their pre assigned setpoint temperatures When the clock activates the standby mode the setpoint temperature of each component is temporarily reduced by a pre set sta...

Page 106: ...the melter out of the standby mode If the melter was set up to use the manual standby timer parameter 26 pressing the standby key will place the melter in the standby mode for the period of time speci...

Page 107: ...l not be used for an extended period of time To shut the melter down 1 Switch the melter off 2 Relieve system pressure Refer to Relieving System Pressure in Section 5 Maintenance as needed 3 Disable t...

Page 108: ...Operation 4 34 Part 1107600_03 2014 Nordson Corporation...

Page 109: ...within their specified limits and to prevent equipment malfunctions For information about maintaining optional equipment that was supplied by Nordson refer to the instructions provided with the equip...

Page 110: ...he Adhesive Filter Cleaning the tank When changing the type or grade of hot melt When excessive charring occurs Cleaning the Tank Cleaning or replacing the electrical enclosure fan filter Depending on...

Page 111: ...er flows from the guns Locking Out External Communications WARNING Disable external inputs and fieldbus communcations with the melter before performing maintenance Failure to disable external inputs o...

Page 112: ...d personal injury including death To clean the exterior of the melter Use only cleaning compounds that are compatible with polyester Apply cleaning compounds using a soft cloth Do not use pointed or s...

Page 113: ...Maintenance 5 5 Part 1107600_03 2014 Nordson Corporation 2 1 3 3 Figure 5 2 Removing the exterior panels...

Page 114: ...de and purity of the solid form hot melt the set point temperature of the tank the period of time that the hot melt remains in the tank The filter should also be replaced when making the change to a d...

Page 115: ...wrench to loosen counterclockwise and then remove the adhesive filter 4 Properly dispose of the old filter 5 Confirm that the O ring on the new adhesive filter is in good condition 100 mesh filter is...

Page 116: ...Operate the melter normally until the tank is empty 2 Press the Pump enable key to stop the pump 3 Allow the melter to heat or cool to the temperature recommended by the manufacturer of the flushing m...

Page 117: ...nd direct the hose into a waste container 4 Close the pressure control valve by turning the valve all the way clockwise To access the pressure control valve remove the exterior base panels WARNING Ris...

Page 118: ...driver Phillips head screwdriver 4 mm hex key To prepare for pump maintenance 1 Heat the system to application temperature 2 Turn off the melter Disconnect and lock out power 3 Shut off the air pressu...

Page 119: ...is turned off and that power has been disconnected and locked out the melter tank manifold and pump are cold 3 See Figure 5 5 Tighten the screws to 25 N m 222 in lb Figure 5 5 Tightening the pump scre...

Page 120: ...damage personal injury or death This procedure requires you to perform work with the power on Follow electrical safety procedures and observe all high voltage indicators 5 Remove the plug that covers...

Page 121: ...14 Nordson Corporation 1 3 Green adhesive present Amber adhesive Green Amber present NOT 2 Figure 5 6 Location of the level sensor adjustment screws and LEDs 1 Level sensor 2 Level sensor LED 3 Level...

Page 122: ...Maintenance 5 14 Part 1107600_03 2014 Nordson Corporation...

Page 123: ...nce information for diagnosing melter faults and pump operating variables as well as comprehensive melter diagnostic information that is provided in flowchart format If you cannot resolve the problem...

Page 124: ...he under temperature delta which was set using parameter 22 Check for conditions that may cause a drop in ambient temperature Replace RTD F3 None Over temperature Heaters turn off The actual temperatu...

Page 125: ...ing Communication failure between expansion board and main board Check the ribbon cable connections between the expansion board and the main board F4 A Thermostat Melter stops functioning Tank or mani...

Page 126: ...enable key does not start pump Master pump enable key not turned on Press the Master pump enable key until the LED is illuminated N A Displayed rpms do not match motor speed Pump speed display not cal...

Page 127: ...ve motor operation Motor drive faults cause the pump to stop Table 6 3 lists the motor drive fault codes To clear the motor drive faults shown in Table 6 3 correct the problem that caused the fault an...

Page 128: ...lure Restart the drive If the fault does not go away replace the motor drive IF4 INTERNAL FAULT Industrial EEPROM failure Restart the drive If the fault does not go away replace the motor drive OCF OV...

Page 129: ...ent Check the motor load Wait for the drive to cool before restarting OPF MOTOR PHASE LOSS Loss of one phase at drive output Output contactor open Motor not connected or motor power too low Instantane...

Page 130: ...rive parameter 1 Switch the melter on and ensure that the heaters are on 2 Disable the pump 3 Open the melter electrical enclosure and locate the motor drive Refer to Control Module Parts in Section 7...

Page 131: ...d 5 Press the Enter button again to open the parameter 6 If needed rotate the jog dial again until the display shows the sub parameter to be changed and press the Enter button NOTE Press ESC at any ti...

Page 132: ...Figure 6 3 Motor drive menu structure Table 6 4 Motor Drive rEF Menu Parameter Settings Settings Menu Parameter Factory Setting Customer Setting rEF LFr 1 500 Hz AIUI 1 100 FrH LSP to HSP NOTE Shaded...

Page 133: ...Hz tA1 10 SP6 30Hz tA2 10 SP7 35Hz tA3 10 SP8 40Hz tA4 10 SP9 45Hz LSP 0 SP10 50Hz HSP 60Hz SP11 55Hz Ith 1 6A SP12 60Hz Ufr 20 5 SP13 70Hz FLG 20 SP14 80Hz StA 20 SP15 90Hz SLP 100 SP16 100Hz IdC 0 7...

Page 134: ...C nO CFG Std tUn nO FCS nO Table 6 7 Motor Drive I O Menu Parameter Settings Settings Menu Parameter Factory Setting Custome r Setting Settings Menu Parameter Factory Setting Customer Setting I O I O...

Page 135: ...JGF 10Hz tA1 10 Upd tA2 10 USP nO tA3 10 dSP nO tA4 10 Str nO Inr 0 1 P1 ACC 3s PIF nO dEC 3s rPG 1 rPS nO rIG 1 Frt 0Hz FbS 1 AC2 5 PIC nO dE2 5 Pr2 nO brA YES PR4 nO StC rP2 30 Stt rMP rP3 60 FSt nO...

Page 136: ...SP10 50Hz Lst SP11 55Hz LAF nO SP12 60Hz Lar nO SP13 70Hz LAS nSt SP14 80Hz ArE nO SP15 90Hz SCS nO SP16 100Hz CFG Std FCS nO NOTE Shaded parameters do not appear in on the display because of values...

Page 137: ...ers do not appear in on the display because of values set in corresponding functions Table 6 12 Motor Drive SUP Menu Parameter Settings Settings Menu Parameter Factory Setting Customer Setting Setting...

Page 138: ...d with or without a tachometer 1 Set the motor speed as follows If using a tachometer ensure that the motor is running at 50 percent speed or higher If not using a tachometer set the motor speed to 10...

Page 139: ...parent melter malfunctions it is helpful to understand the following variables that control the status of the pump enabled or disabled and the associated indication that is provided by the pump LED Us...

Page 140: ...ff Ignored Not Assigned 17 Green On Off Off Not Assigned 18 Green On Green On Not Assigned 19 Off Not pressed Off Off Ignored Assigned 20 Single green flash then off Ignored Off Off Ignored Assigned 2...

Page 141: ...to No 16 N A Enabled Present Off Yes Manual or Auto No 17 N A Enabled Present On Yes Manual No 18 N A Enabled Present On Yes Manual or Auto Yes 19 On Disabled Not present N A Yes or no Manual or Auto...

Page 142: ...continue downward in the chart to the next question or action block If you response is no N continue to the right to the next question or action block All diagnostic paths within the chart end with a...

Page 143: ...plug external inputs if used are functioning properly the standby or clock functions are not turned on if not required or expected at the current time Returning the Melter Setup to Factory Settings By...

Page 144: ...hose gun 1 heaters DS6 Neon Power to hose gun 2 heaters DS7 Neon Power to motor DS8 LED Control signal for hose 1 heater DS9 LED Control signal for gun 1 heater DS10 LED Control signal for tank heater...

Page 145: ...o pump heater X2 Output High voltage to tank heaters X3 Output High voltage to motor X4 Output High voltage and control voltage out to hose gun 1 X5 Output High voltage and control voltage out to hose...

Page 146: ...031233 C4 Cable Pump heater X1 PUMP CONN on main board See Note A C5 Cable X7 on a relay board or K6 on a motor control terminal block assembly X3 MOTOR CONN on main board Not applicable NOTE The moto...

Page 147: ...Right Not Used Pump RTD Top Pump Heater Bottom 1 2 TP7 VCC TP2 GND Main Board B1 Control Switch Back Panel C1 C2 C3 C4 RC1 C6 C6 C7 C7 C8 C9 C9 CPU Board B22 C5 Motor Motor Contol relay board or motor...

Page 148: ...Troubleshooting 6 26 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 149: ...ords UP LOAD appear across the displays Is the wire harness that is connected to terminal X7 on the main board loose Turn the control switch off secure the harness to terminal X7 and then turn the con...

Page 150: ...Troubleshooting 6 28 Part 1107600_03 2014 Nordson Corporation...

Page 151: ...ed on Turn the disconnect switch on Have fuses F3 F4 on the main board blown See Figure 6 4 Replace both fuse F3 and fuse F4 P N 1031203 Replace the main board P N 1078624 Is there power on the plant...

Page 152: ...Troubleshooting 6 30 Part 1107600_03 2014 Nordson Corporation...

Page 153: ...the CPU board P N 1028325 Does changing the main board correct the problem P N 1078624 Secure or replace the cable P N 1026662 Is the ribbon cable between the main board and the CPU board loose or vi...

Page 154: ...Troubleshooting 6 32 Part 1107600_03 2014 Nordson Corporation...

Page 155: ...connector Replace the hose or replace the gun RTD Refer to the hose or gun manual Go to T 2 2 Secure the electrical connectors and then press the reset key Contact Nordson for technical assistance Re...

Page 156: ...Troubleshooting 6 34 Part 1107600_03 2014 Nordson Corporation...

Page 157: ...4 Power mod P N 1031202 Is the voltage across the fuse pair for the affected hose gun correct See Figure 6 4 Replace the hose or replace the gun RTD Refer to the hose or gun manual Correct the factory...

Page 158: ...Troubleshooting 6 36 Part 1107600_03 2014 Nordson Corporation...

Page 159: ...ssis to the parent machine support and then resetting the melter clear the fault Correct the setpoint temperature of the component or increase the overtemperature setpoint Install an RC snubber on the...

Page 160: ...Troubleshooting 6 38 Part 1107600_03 2014 Nordson Corporation...

Page 161: ...ing properly Contact Nordson for technical assistance Are the tank and manifold RTDs functioning properly Replace the tank or the pump heater Refer to Section 7 Parts Check correct house voltage Repla...

Page 162: ...Troubleshooting 6 40 Part 1107600_03 2014 Nordson Corporation...

Page 163: ...lt Replace the CPU board P N 1031179 Does the fault clear if you switch the faulting hose gun pair to a known good hose gun connector and then reset the melter Does the fault clear if you replace just...

Page 164: ...Troubleshooting 6 42 Part 1107600_03 2014 Nordson Corporation...

Page 165: ...count down Refer to Appendix B parameter 4 The current clock schedule has the heaters turned off Is the standby LED on The melter is in the standby mode Refer to Standby Key in Section 4 Operation Con...

Page 166: ...Troubleshooting 6 44 Part 1107600_03 2014 Nordson Corporation...

Page 167: ...of the tank below the temperature recommended by the manufacturer of the hot melt Is the gun trigger cordset or foot switch properly connected to the back of the melter Refer to Connecting Hoses and...

Page 168: ...Troubleshooting 6 46 Part 1107600_03 2014 Nordson Corporation...

Page 169: ...or controller Replace the drive assembly Refer to Section 7 Parts for drive assembly part numbers Does swapping the main board with a known good board correct the problem Connect the harness Stop Cont...

Page 170: ...Troubleshooting 6 48 Part 1107600_03 2014 Nordson Corporation...

Page 171: ...t the pressure control valve Refer to Adjusting the Pressure Control Valve in Section 3 Installation Check and clean or replace the pressure control valve Refer to Section 7 Parts Is the filter excess...

Page 172: ...Troubleshooting 6 50 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 173: ...ng T 4 3 Increase the motor pump speed dial Check the motor controller fuses and replace as necessary Refer to Section 7 Parts Is the motor pump speed dial set to 0 Is the manual gear to line switch s...

Page 174: ...Troubleshooting 6 52 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 175: ...minated No hot melt output from all guns Motor is turning T 4 4 Refer to Motor Control Faults to diagnose and correct the fault Is the motor controller power LED flashing Is motor start relay K6 energ...

Page 176: ...Troubleshooting 6 54 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 177: ...ment manuals Is the switching device properly connected to the back of the melter Refer to Connecting Hoses and Guns in Section 3 Are you using a switched handgun or a foot switch to trigger the pump...

Page 178: ...Troubleshooting 6 56 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 179: ...that the part is not saleable In this case you must order either the assembly in which the part is used or a service kit that includes the part The Description column describes the part and sometimes...

Page 180: ...NTROL A4TP 1 H NS MODULE VOLTAGE ASSY A4TP 1 I NS KIT SHIP WITH A4TP 2HOSE 3TAG 1 J NOTE A This manual also applies to melter part 1107943 which has a different motor B Refer to Unit Assembly Parts C...

Page 181: ...LEFT 4 LITER 1 18 LEG MTG DURA ALTA 4 LITER 2 19 1028330 SCREEN TANK DURABLUE 4 LITER 1 20 SCR SKT M4X10MM BL 6 21 STRAP RETAINER CONTROLLER 18 50 INCHES 2 22 1108371 LUBRICANT NEVER SEEZ NSF H1 FOOD...

Page 182: ...DRAIN 1 76 982446 SCR BTN SKT M4X8 ZN 1 77 982213 SCR PAN SLT M3X18 ZN 3 78 984700 NUT HEX M3 STL ZN 2 79 983400 WASHER LK M SPT M3 STL ZN 2 80 7407368 BLOCK TERMINAL 2 STATION 1 81 BASE PLATE A4TP 1...

Page 183: ...M NARROW M5 STL ZN 3 110 208498 LATCH SPRING MED 4MM HEX HD 4 111 NUT HEX M3 W EXT TOOTH WSHR 10 112 LUG 45 SINGLE 250X 032 2 NS STRAP CABLE 06 1 75 NATURAL 12260 4 12 C NS 1090595 CABLE 12COND 18AWG...

Page 184: ...Parts 7 6 Part 1107600_03 2014 Nordson Corporation Unit Assembly Parts contd 1 22 2 3 39 4 6 7 8 20 TORQUE 48 54 IN LBS TORQUE 48 60 IN LBS Figure 7 2 Unit assembly parts 1 of 9...

Page 185: ...rdson Corporation 11 32 20 21 10 37 9 32 20 18 24 44 15 14 16 17 7 8 47 25 DETAIL B 35 34 31 7 7 36 33 7 31 30 7 29 DETAIL G 25 G SEE DETAIL G A B 13 19 12 23 23 91 DETAIL A 7 7 33 30 31 29 69 68 Figu...

Page 186: ...Parts 7 8 Part 1107600_03 2014 Nordson Corporation Unit Assembly Parts contd 45 23 46 90 48 DETAIL F F 49 52 53 51 50 Figure 7 4 Unit assembly parts 3 of 9...

Page 187: ...Parts 7 9 Part 1107600_03 2014 Nordson Corporation 103 96 25 101 102 74 73 72 75 70 81 100 E DETAIL E Figure 7 5 Unit assembly parts 4 of 9...

Page 188: ...Y SOCKET ITEMS 54 AND 55 CONDUIT ITEM 46 RECHNER LEVEL CONTROL ITEM 48 SEE DETAIL C SEE DETAIL D DETAIL D BLACK WIRE BLUE WIRE WHITE WIRE BROWN WIRE ITEM 20 20 ROUTE GROUND WIRE FROM HERE TO ITEM 52 S...

Page 189: ...Parts 7 11 Part 1107600_03 2014 Nordson Corporation H 92 93 76 106 107 32 105 108 DETAIL J 95 J DETAIL H ITEM 105 HEATER WIRES 94 95 TANK RTD AND THERMOSTAT WIRES Figure 7 7 Unit assembly parts 6 of 9...

Page 190: ...Parts 7 12 Part 1107600_03 2014 Nordson Corporation Unit Assembly Parts contd 80 55 77 77 78 78 79 79 104 54 25 25 97 31 99 30 109 Figure 7 8 Unit assembly parts 7 of 9...

Page 191: ...Part 1107600_03 2014 Nordson Corporation BLUE WIRE 48 87 88 89 86 BROWN WIRE 57 66 57 WIRE TO BE INSTALLED FROM THE MAIN GROUND TOWER TO RIGHT SIDE DOOR PANEL 111 ITEM 48 90 Figure 7 9 Unit assembly p...

Page 192: ...14 Part 1107600_03 2014 Nordson Corporation Unit Assembly Parts contd SIDE PANEL M REAR PANEL K 33 31 79 112 110 33 111 103 31 111 103 110 33 112 79 DETAIL M DETAIL K Figure 7 10 Unit assembly parts...

Page 193: ...COVER A4TP 1 COVER FRONT A4TP EXT 1 2 COVER SIDE A4TP IP54 1 3 COVER REAR A4TP 1 4 PANEL ASSY LEFT A4TP 1 A 5 PANEL ASSY RIGHT ALTABLUE 4 1 B NOTE A Refer to Left Panel Assembly Parts later in this s...

Page 194: ...4 PORT 1 A 202 SCR HEX CAP M8X70 ZN 4 203 WASHER LK M SPT M8 STL ZN 4 204 940024 ORING 118 VITON 862X 103 BR 1 B 205 1108372 1108372 LUBRICANT O RING NSF H1 FOOD GRADE 1 206 1108371 LUBRICANT NEVER S...

Page 195: ...Parts 7 17 Part 1107600_03 2014 Nordson Corporation 201 206 12 13 FT LBS 203 204 205 TORQUE TO 202 Figure 7 12 Pump manifold drive module parts...

Page 196: ...eserved 1 11 SCR HEX CAP M8X90 304 SS GR A2 CL 70 2 12 WASHER FLT M NARROW M8 STL ZN 2 13 MANIFOLD ASSY 4 PORT 600 PSI 1 D 14 1108371 LUBRICANT NEVER SEEZ NSF H1 FOOD GRADE 1 15 BRACKET PUMP S G ASSEM...

Page 197: ...Parts 7 19 Part 1107600_03 2014 Nordson Corporation 7 2 3 4 5 1 060 030 SPACE BETWEEN COUPLING JAWS 13 14 9 11 12 8 15 Figure 7 13 Drive assembly parts...

Page 198: ...ring 1 O ring 10 x 1 5 PTFE 1 A NS Sealing paste Stucarit 203 100 ml 1 NS High temperature grease GLS 595 N2 10 g 1 7136920 Sealing kit pump f shaft D12 7 in NOTE A This item is also included in serv...

Page 199: ...Parts 7 21 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 200: ...10 BL 3 7 PLATE FILTER ANTI ROTATE 1 8 973574 PLUG O RING STR THD 9 16 18 8 9 973576 PLUG O RING STR THD 5 16 24 1 10 972646 CONN ASSY 90 9 16 18X9 16 18 1 11 Reserved 12 973592 PLUG ST THD O RING 58...

Page 201: ...Parts 7 23 Part 1107600_03 2014 Nordson Corporation 6 7 9 3 4 3 5 3 8 3 2 13 13 13 13 3 13 8 3 10 3 12 3 14 3 13 13 13 13 15 17 8 3 13 8 3 1 18 16 Figure 7 15 Manifold parts...

Page 202: ...R SHCS M4X6 BL 2 408 SCR SKT M4X8 BL 4 409 WASHER FLT M OVERSIZED 5 STL Z 1 410 THERMOSTAT OOR 500DEG F PUSH ON TERM 1 A 411 COMPOUND HEAT SINK 5 OZ TUBE 11281 1 NS STRAP CABLE 06 1 75 NATURAL 12260 4...

Page 203: ...Parts 7 25 Part 1107600_03 2014 Nordson Corporation 408 401 411 407 410 411 403 411 408 414 401 411 420 421 405 406 415 NOT SHOWN 420 421 422 408 409 404 411 402 411 Figure 7 16 Voltage module parts...

Page 204: ...ASHER FLT M OVERSIZED 5 STL Z 2 614 WASHER LK M SPT M5 STL ZN 2 615 SCR PAN REC M5X12 BL 2 NS HARNESS FAN ALTABLUE 4 1 617 BRACKET VARIABLE SPD ALTA 4 1 618 PCA RELAY BOARD ALTA TT 1 B 619 SCR PAN SLT...

Page 205: ...Parts 7 27 Part 1107600_03 2014 Nordson Corporation 602 603 604 605 601 607 608 614 627 621 618 620 617 623 625 622 626 624 613 615 619 Figure 7 17 Control module parts...

Page 206: ...ING 6 812 X 1 3 1 20 TAG STAMPING BLANK DURABLUE 2 21 RIVET POP 1 8X 125 CARBON STL 2 NS CLAMP CABLE RIBBON 2IN MAX 1 23 MOUNT CABLE TIE SCR DOWN MED 1 24 1036607 KIT I O EXPANSION CARD 1 25 1031983 T...

Page 207: ...rts 7 29 Part 1107600_03 2014 Nordson Corporation 11 23 01 02 03 04 05 09 08 06 12 27 24 07 29 26 25 43 42 48 45 46 32 21 19 47 20 41 44 04 11 14 10 18 13 32 17 49 Figure 7 18 Front panel assembly par...

Page 208: ...H RECESSED M4 X 40 STL BLK ZI 4 5 COVER AIR FILTER ALTABLUE TT 1 6 SCR SKT M5X10 BL 3 7 LATCH SPRING MED 4MM HEX HD 1 8 NUT HEX M3 W EXT TOOTH WSHR 2 10 LUG 45 SINGLE 250X 032 3 11 NUT HEX W EXT TOOTH...

Page 209: ...Parts 7 31 Part 1107600_03 2014 Nordson Corporation DIRECTION OF AIR FLOW 29 10 11 77 87 4 2 3 4 1 5 6 7 8 ITEM 3 PART OF ITEM 3 PART OF 77 25 87 90 89 88 Figure 7 19 Left panel assembly parts...

Page 210: ...SSED M4 X 6 STL BLK ZN 4 4 NUT HEX M3 W EXT TOOTH WSHR 4 5 LATCH SPRING MED 4MM HEX HD 1 6 PATENT BLUE WHITE W LAMINATE HOTMELT 1 7 1107456 GASKET SILICONE STRIP N STICK 062X 50 0 85 YD 77 1120245 COV...

Page 211: ...Parts 7 33 Part 1107600_03 2014 Nordson Corporation 1 2 3 4 6 5 ITEM NUMBER 7 GASKET NOT SHOWN IN THIS VIEW 77 78 79 80 7 87 88 89 90 Figure 7 20 Right panel assembly parts...

Page 212: ...MOTOR DRIVE 35 KG HR 1036607 KIT I O EXPANSION CARD Thermostat Heaters and RTDs Item Part Description Quantity Note 1028321 Service kit thermostat NS Thermostat OOR 500 degree open on rise 1 NS Screw...

Page 213: ...communication order this cable Refer to Appendix C Melter Communications for additional information Item Part Description Quantity Note NS 1029938 RIBBON CABLE CPU TO RS232 SERIAL PORT 1 Low Level Co...

Page 214: ...tion Quantity Note 1031203 Service kit fuses main board 1 105419 Fuse fast 10 A 250 VAC 1 4 x 11 4 in F1 F2 2 2 939955 Fuse slow 2 A 250 VAC 5 x 20 mm F3 F4 2 3 1027144 Fuse fast 5 A 250 VAC 5 x 20 mm...

Page 215: ...NG 118 VITON 862 X 103 BR quantity of 1 940172 O RING VITON 676 ID X 070 W BR quantity of 2 252595 O ring 10 x 1 5 PTFE quantity of 1 1108372 LUBRICANT O RING NSF H1 FOOD GRADE 394589 Service kit pump...

Page 216: ...Parts 7 38 Part 1107600_03 2014 Nordson Corporation...

Page 217: ...F Throughput rate nominal voltage A4 6 3 kg hr 13 9 lb hr Pump rate maximum 35 kg hr 77 lb hr NOTE A The noise level is measured at a distance of 1 m 3 3 ft from the surface of the melter Electrical S...

Page 218: ...0 ohms Tank 2 x 425 240 V 123 0 143 0 ohms each NOTE A Nominal wattage at 177 204 C 350 400 F B Measured at room temperature for a previously heated element Motor and Pump Specifications Item Data Not...

Page 219: ...ata 8 3 Part 1107600_03 2014 Nordson Corporation Dimensions A4 Melter 639 57 mm 25 18 in 280 67 mm 11 05 in 899 67 mm 35 42 in 31 24 mm 1 23 in 30 23 mm 1 19 in 362 97 mm 14 29 in Figure 8 1 A4 melter...

Page 220: ...014 Nordson Corporation Conduit Penetration Sizes A4 PG16 PG 21 PG 16 1 2 NPT Figure 8 2 Conduit penetration sizes melter bottom panel shown Wiring Diagram A wiring diagram is provided on the followin...

Page 221: ...Technical Data 8 5 Part 1107600_03 2014 Nordson Corporation Figure 8 3 Wiring diagram 1 of 12...

Page 222: ...Technical Data 8 6 Part 1107600_03 2014 Nordson Corporation Figure 8 4 Wiring diagram 2 of 12...

Page 223: ...Technical Data 8 7 Part 1107600_03 2014 Nordson Corporation Figure 8 5 Wiring diagram 3 of 12...

Page 224: ...Technical Data 8 8 Part 1107600_03 2014 Nordson Corporation Figure 8 6 Wiring diagram 4 of 12...

Page 225: ...Technical Data 8 9 Part 1107600_03 2014 Nordson Corporation Figure 8 7 Wiring diagram 5 of 12...

Page 226: ...Technical Data 8 10 Part 1107600_03 2014 Nordson Corporation Figure 8 8 Wiring diagram 6 of 12...

Page 227: ...Technical Data 8 11 Part 1107600_03 2014 Nordson Corporation Figure 8 9 Wiring diagram 7 of 12...

Page 228: ...Technical Data 8 12 Part 1107600_03 2014 Nordson Corporation Figure 8 10 Wiring diagram 8 of 12...

Page 229: ...Technical Data 8 13 Part 1107600_03 2014 Nordson Corporation Figure 8 11 Wiring diagram 9 of 12...

Page 230: ...Technical Data 8 14 Part 1107600_03 2014 Nordson Corporation Figure 8 12 Wiring diagram 10 of 12...

Page 231: ...Technical Data 8 15 Part 1107600_03 2014 Nordson Corporation Figure 8 13 Wiring diagram 11 of 12...

Page 232: ...Technical Data 8 16 Part 1107600_03 2014 Nordson Corporation Figure 8 14 Wiring diagram 12 of 12...

Page 233: ...llowing three maximum wattages must be considered when calculating melter power requirements Single component maximum The wattage of any single hose or gun Hose gun pair maximum The combined wattage o...

Page 234: ...and hose gun pairs 3 and 4 and place the sum in Column C of Table A 1 5 Compare each of the wattages tabulated in Columns A B and C of Table A 1 with the associated maximum allowable wattages in Tabl...

Page 235: ...mponent Number Type Size A B C Component Wattage Hose Gun Pair Wattage Two Hose Gun Pair Wattage Hose 1 Gun 1 Hose 2 Gun 2 Table A 2 Maximum Allowable Hose Gun Wattages Column in Table A 1 Component M...

Page 236: ...Calculating Melter Power Requirements A 4 Part 1107600_03 2014 Nordson Corporation...

Page 237: ...not used do not appear in this appendix Table B 1 Parameter Groups Group Parameter Numbers Group Description Standard 0 to 8 and 10 to 14 Frequently used parameters Pressure Control 15 to 17 Configur...

Page 238: ...the heaters have been on Value 999 999 using abbreviated convention described below Resolution 1 hour Default Value 0 Format Use The right display indicates up to 9999 hours of heater operation When...

Page 239: ...temperature The ready delay time begins when all components are within 3 C 5 F of their respective setpoint temperature Value 0 to 60 minutes Resolution 1 minute Default Value 0 minutes Format Left di...

Page 240: ...Value 0 to 360 seconds OR infinite Resolution seconds Default Value 0 seconds Format Use This parameter functions only when a switching device switched handgun hose footswitch etc is connected to the...

Page 241: ...ing parameters or setpoint temperatures Value 0 to 9999 Resolution 1 Default Value 5000 Format Use Refer to Section 4 Operation Entering the Melter Password NOTE When the password is created and enabl...

Page 242: ...lled and a switching device is connected to the melter s switch receptacle Refer to the electric gun manual for information on mounting and using the gun 14 External Communications Lock out Descriptio...

Page 243: ...Pressure Setpoint Description If the pressure in the system exceeds the value of this setting an over pressure alarm will occur Value 0 to 50 percent above the pressure setpoint parameter 15 Resolutio...

Page 244: ...of degrees that the temperature of any component can increase over its assigned setpoint temperature before an over temperature fault F3 will occur Value 5 C 10 F to 60 C 110 F Resolution 1 C 1 F Def...

Page 245: ...after the last signal gun driver is sent to input 1 before the melter will enter the standby mode The automatic standby timeout feature saves energy by allowing the melter to automatically go into the...

Page 246: ...that the manual standby timer is counting down 27 Hose Standby Delta Description The number of degrees by which all heated hoses will be decreased when the applicator is placed into the standby mode V...

Page 247: ...ture than the secondary internal zone as determined by the value of this parameter Value 0 C to 15 C 0 F to 30 F Resolution 1 C 1 F Default Value 0 Format Use Melter internal zones are designated as f...

Page 248: ...e 9 Hose Gun 6 Enable Disable 11 Motor 2 Enable Disable DuraBlue D50 and D100 melters only 13 Automatic Fill Timer 1 14 Automatic Fill Timer 2 DuraBlue D50 and D100 melters only Resolution 1 Default V...

Page 249: ...ble Disable 11 Motor 2 Enable Disable DuraBlue D50 and D100 melters only 13 Automatic Fill Timer 1 14 Automatic Fill Timer 2 DuraBlue D50 and D100 melters only Resolution 1 Default Value 0 disabled Fo...

Page 250: ...lears before the end of the two minute period the output signal ends Refer to Section 4 Operation Monitor Melter Faults for information about fault monitoring 44 46 Optional Outputs 5 6 and 7 Descript...

Page 251: ...Operating Parameters B 15 Part 1107600_03 2014 Nordson Corporation This page intentionally left blank...

Page 252: ...e standby mode 4 Using parameters 60 through 68 create schedules 2 and 3 by repeating step 3 5 Use parameters 71 through 77 to assign which of the four schedules should be used on each day of the week...

Page 253: ...0700 and off at 1700 Monday through Friday and turn the heaters off Saturday and Sunday Par 55 0700 Par 56 1700 Par 57 Par 58 Par 71 through 75 1 Par 76 and 77 0 Example 3 To turn the heaters on at 06...

Page 254: ...ing only needs to be made once for all daily schedules 55 Schedule 1 Heaters On Description Used to set the time that the clock will turn on the heaters during schedule 1 Value 0000 to 2359 Resolution...

Page 255: ...the time that the melter will exit the standby mode during schedule 1 Value 0000 to 2359 Resolution 1 minute Default Value Format Hour Hour Minute Minute Use Set the time that the applicator will exit...

Page 256: ...To disable this parameter set the parameter s value to by simultaneously pressing both of the right display scroll keys Note Do not set an enter standby time that is outside of the time period defined...

Page 257: ...ution 1 minute Default Value Format Hours Hour Minute Minute Use To disable this parameter set the parameter s value to by simultaneously pressing both of the right display scroll keys 67 Schedule 3 E...

Page 258: ...keys Note Do not set an exit standby time that is outside of the time period defined by the schedule s heater on and off time The melter cannot enter the standby mode when the heaters are off 71 Sche...

Page 259: ...the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 73 Schedules for Wednesday Description Used to select which schedule...

Page 260: ...schedule s for the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 75 Schedules for Friday Description Used to select wh...

Page 261: ...for the day NOTES If the 0 schedule option is used the heaters will not turn on again until the next scheduled heaters on time arrives 77 Schedules for Sunday Description Used to select which schedul...

Page 262: ...lue for hose 1 parameter 81 to select the value for gun 1 and so on up to hose 4 gun 4 Value 0 Hose 1 Standard gun 2 Large gun 3 Air heater Resolution Default Value 0 or 1 depending on the channel typ...

Page 263: ...e internet by navigating to www enordson com support If you do not have a connection to the internet you can request a software CD from your Nordson representative System Requirements The following ha...

Page 264: ...on com onto a PC that can not be connected to the melter but the PC does have a CD RW and the PC that is connected to the melter does have a CD drive OR You have a CD with the software and you have a...

Page 265: ...and then locate and double click on the file Setup exe The Blue Series Software Setup wizard appears 2 Click Next and then follow the on screen instructions If you are installing from the span disk se...

Page 266: ...settings files that you have saved using the NCM Settings files ncm extension are stored in your Windows My Documents folder NOTE Windows XP 2000 and NT users must have administrator rights in order...

Page 267: ...description 1 Open the electrical enclosure door 2 Connect communication cable part 1029938 to connector J3 on the CPU display board 3 Connect a serial cable from the PC COM port selected during the...

Page 268: ...restoring settings or upgrading the melter s firmware The first time you download and install Configuration Manager the latest version of the melter s firmware is also downloaded Saving and Restoring...

Page 269: ...group of settings you are saving and then click Save The save settings progress bar indicates the status of the save When the save is complete the melter automatically returns to the scan mode NOTE I...

Page 270: ...e the NCM to restore the pre upgrade settings CAUTION The upgrade process returns the melter s settings to factory configuration with the exception that current heater hours data is saved Data in both...

Page 271: ...alog box appears The upgrade can take as long as 12 minutes When the upgrade is complete the Success dialog box appears and the melter restarts CAUTION Once the uprade progress bar appears do not inte...

Page 272: ...ick Connect The Select COM Port dialog box appears 3 Select the COM port you are using to connect to the melter and then click Ok The PC and melter establish communications and a picture of the melter...

Page 273: ...Ad Cycle power to the melter at the local power disconnect switch CAUTION Ensure that the firmware update process is not running before taking power off of the melter UPLOAd does not appear on the mel...

Page 274: ...Melter Communications C 12 Part 1107600_03 2014 Nordson Corporation...

Page 275: ...s MiniPUR Melters ProBlue Melters Models P4 P7 P10 P15 P30 and P50 ProBlue Fulfill Models P4F P7F P10F PURBlue Melters Series 3000V Melters SureFoam Foam Dispensing System APPLICABLE DIRECTIVES Machin...

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