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Nordson EFD 2+2-XCH-V3, Operating Manual

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Nordson EFD 2+2-XCH-V3 Operating Manual Download Page 41

Program Examples

Program Example 1
Channel 1 and Channel 2:

Same control programs for both channels; all unlinked single lines with five pulses each; adjustable range = +/- 0% 
(meaning that manually changing a parameter via the PICO controller menu is not possible); no external continuous 
signal (ext.puls = 0); every line starts individually (with IN1 to IN9); each dispensing sequence is automatically ended 
after five pulses (connected line = 0); use of different container sizes (channel 1: 1000 g; channel 2: 250 g) and thus 
specification of other remaining amount limits (channel 1; 100 g; channel 2: 50 g).

[Device]  PDA2+2
[HW Revision]  2.2
[SW Revision]  3.1
[Filename]   PDA2_example_01.txt

[Description]
This is a PDA2+2 generated file.
(NOTE: Any text can be added as a comment; square brackets are not permitted)

[Data]
Code 000000 
Valve-no.
Ventil-Nr. 1

container    

 

limit         

  adjustable range    temperature    stop

Gebinde, voll    

Grenzrestmenge    Einstellbereich     Temperatur    Stop    Delay-Time

1000.00       

 

100.00       

  0      

        35.0      

    1    0.00

line  

 

dosing time    pausetime    number of runs   IN  

connected line    connecting time   blocknumber  dosing value  ext.puls

eZeile 

  Dosierzeit    Pausenzeit 

 Pulsanzahl 

  IN 

  V-Zeile 

     Verz.-Zeit 

    

Blockanzahl 

 Menge    ext.Dauers.

1     

 

0.05 

    

  10.00  

    5    

        1    

0    

     

  0     

        1             0.05           0

2     

 

0.10 

   

  10.00  

    5    

        2    

0    

     

  0     

        1             0.10           0

3     

 

0.20 

   

  10.00  

    5    

        3   

0    

     

  0     

        1             0.20           0

4     

 

0.40 

   

  10.00  

    5    

        4    

0    

     

  0     

        1             0.40           0

5     

 

0.80 

   

  10.00  

    5    

        5    

0    

     

  0     

        1             0.80           0

6     

 

1.60 

   

  10.00  

    5    

        6    

0    

     

  0     

        1             1.60           0

7     

 

3.20 

   

  10.00  

    5    

        7    

0    

     

  0     

        1             3.20           0

8     

 

6.40 

   

  10.00  

    5    

        8    

0    

     

  0     

        1             6.40           0

9     

 

12.80     

  10.00  

    5    

        9     0   

      

  0     

        1             12.80   

    0

Valve-no.
Ventil-Nr. 2

container   

 

limit          

  adjustable range    temperature     stop

Gebinde, voll     Grenzrestmenge     Einstellbereich     Temperatur    Stop    Delay-Time
250.00 

    50.00 

      0 

 

   

   

 35.0 

 

    1 

  0.00

line  

 

dosing time     pausetime    number of runs   IN  

connected line    connecting time   blocknumber   dosing value   ext.puls

Zeile    

Dosierzeit 

  Pausenzeit    Pulsanzahl       IN    V-Zeile     

  Verz.-Zeit         Blockanzahl    Menge 

    ext.Dauers.

1   

 

0.05 

   

  10.00  

    5    

        1    

0    

     

  0     

        1             0.05   

    0

2   

 

0.10 

   

  10.00  

    5    

        2    

0    

     

  0     

        1             0.10   

    0

3   

 

0.20 

   

  10.00  

    5    

        3    

0    

     

  0     

        1             0.20   

    0

4   

 

0.40 

   

  10.00  

    5    

        4    

0    

     

  0     

        1             0.40   

    0

5   

 

0.80 

   

  10.00  

    5    

        5    

0    

     

  0     

        1             0.80   

    0

6   

 

1.60 

   

  10.00  

    5    

        6    

0    

     

  0     

        1             1.60   

    0

7   

 

3.20 

   

  10.00  

    5    

        7    

0    

     

  0     

        1             3.20   

    0

8   

 

6.40 

   

  10.00  

    5    

        8    

0    

     

  0     

        1             6.40   

    0

9   

 

12.80     

  10.00  

    5    

        9    

0    

     

  0     

        1             12.80   

    0

[Data End]

PICO Controller 2+2-XCH-V3

41

www.nordsonefd.com   [email protected]

   +1-401-431-7000    Sales and service of Nordson EFD dispensing systems are available worldwide.

Summary of Contents for 2+2-XCH-V3

Page 1: ...viscous fluid media Read this operating manual thoroughly prior to the initial operation of the dispensing system This manual also applies to the PICO controller V3 kit which includes the PROFIBUS communicator PICO Controller 2 2 XCH V3 Operating Manual Electronic pdf files of Nordson EFD manuals are also available at www nordsonefd com ...

Page 2: ...thorized EFD distributor Detailed contact information is provided on the last page of this document The Nordson EFD Pledge Thank You You have just purchased the world s finest precision dispensing equipment I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satisfied customer If at any time you are not fully satisfied with our equ...

Page 3: ...e of Data Bytes 0 7 22 CAN Communication Command Examples 24 About Local Service Flags 28 About the Transaction Number TAN 28 PICO Controller Menu Structure 29 PICO Controller Display 30 PICO Controller Operating Controls 31 Parameters and Value Ranges 32 PICO Controller Menu Schematic 34 Control Programs 38 Program Cycles Program Files and Factory Settings 38 Characteristics of a Control Program ...

Page 4: ...iemens S7 Project 65 Siemens S7 Project Description 70 Overview of the Applied Data and Function Blocks 70 Low Level Drivers FB15 and FB16 71 Function Block FB20 72 High Level Driver FB19 74 Important Information About PLC Blocks 75 Using FB20 to Write a Parameter 75 Using FB20 to Read a Parameter 76 Using FB20 to Initiate Dispensing 77 Using FB19 to Simultaneously Write Multiple Parameters 78 Val...

Page 5: ...ia PLC or PC is more convenient when using the fieldbus communication interface of the PICO controller The following additional benefits of using the fieldbus communication interface can help improve process reliability Local changes to the PICO controller operating parameters can be blocked via PLC PC The PICO controller s active process parameters can be read and documented through the PLC PC Th...

Page 6: ... all parameters via PLC PC Protects the V3 controller parameters from being changed locally at the controller by using the controller keys In other words Local Service can be blocked through the PLC PC The SD card included in the scope of delivery contains the following files An empty TXT file template that can be parameterized using a PC Two program files that allow you to switch the Temperature ...

Page 7: ...talled such that the electrical interfaces are easily accessible and the operating and display elements clearly visible The PICO controller has been designed with state of the art technology and is reliable and safe to operate Incorrect handling by insufficiently qualified personnel can be hazardous It is imperative that operating personnel be properly trained CAUTION To ensure safety repairs and ...

Page 8: ...ic display blue white 128 x 64 pixels Data storage Non volatile storage EEPROM and flash storage SD card Signals Pulse height Approx 24 VDC Time ranges Individually assigned by line and channel Dispensing time Pulse duration 0 05 to 9999 99 ms 5 µs per pulse increments of 10 µs Cycle duration 0 17 to 9999 99 ms 5 µs per cycle increments of 10 µs Number of channels 2 optionally 4 output channels in...

Page 9: ...e duration 100 ms Temp dispensing fluid 24 V fluid temperature okay 0 V fluid temperature not reached or exceeded Dispensing sequence fault 24 V normal 0 V dispensing sequence fault container limit reached upon level check or faulty missing PICO Toµch controller Analog output Temperature 0 5 V for 0 100 ºC or 0 10 V for 0 200 ºC can be configured setpoint for the fluid Output load Per pulse output...

Page 10: ...Enter key POWER switch supply voltage ON 0 OFF Four outer M3 hexagon screws for mounting the front plate to the housing Display Four captive screws for mounting the PICO controller on an electrical cabinet Fieldbus READY PICO Controller 2 2 XCH V3 10 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 11: ...n EFD use only Back Panel Components Dimensions W x H approx 138 x 106 mm 5 4 x 4 2 in Rating plate Connector Nordson EFD use only Socket for power supply cable Refer to Connector Pin Assignments and Signal Levels on page 13 for detailed information D subconnectors for Channels 3 and 4 if present D subconnector for CAN bus cable Refer to Connector Pin Assignments and Signal Levels on page 13 for d...

Page 12: ...es to avoid interrupting running processes 2 Refer to the PICO Toµch controller operating manual to connect the valve s to the PICO Toµch controller 3 Create a hardwire connection between the PICO controller and the PICO Toµch controller Y connection cable P Ns 7028222 and 7012975 Refer to Connector Pin Assignments and Signal Levels on page 13 for connection details 4 Optional Establish the fieldb...

Page 13: ...t and output in the following table refer to the connections on the Y connection cable P Ns 7028222 and 7012975 Power Supply Socket Pins CAN Interface D Subconnector Pins Through a CAN interface the PICO controller can communicate with a primary device via the CAN bus Without communication the unit operates autonomously Pin No Signal Name Description 1 No assignment 2 CAN_LOW Data line 3 CAN GND C...

Page 14: ...se IN_FAULT_PLC 18 IN_ANALOG 0 10 V To control the pause time assigned between 0 12 ms and the delay time reference DGND 25 DGND 0 V Internal reference potential Outputs 3 24 V 24 V Unit s internal 24 V supply is threaded out of the unit to be used as potential for the binary inputs outputs 19 OUT_READY 0 V 24 V max 20 mA Message indicating channel readiness reference GND_IO 24 V Ready 20 OUT_LINE...

Page 15: ...5 Cable P N 7028222 PICO Toµch controllers and Pµlse valves PICO Controller V3 2 channel Binary path to from robot CAN path Robot Digital input output Controller with CAN Analog input Power supply PLC platform with CAN CAN Cable 7028222 x2 HMI cable CAN cable Cable 7028222 and cable to from robot HMI PICO Controller 2 2 XCH V3 15 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and serv...

Page 16: ...grams under Technical Data on page 52 The PICO controller works on the basis of a microprocessor Parameters are set using an ASCII TXT file and SD card or by using the fieldbus communication interface Parameters can also be adjusted locally on the PICO controller within set limits by using the Menu dial and the Enter and ESC escape keys on the front of the unit The display shows the current values...

Page 17: ...gnal 0 V no dispensing 24 V dispensing sequence active channels 1 4 sequence Signal Level Sources The signal levels potentials of the binary input and output signals can be provided by the internal power supply of the PICO controller or by a separate source PLC power supply unit or similar device The switch stages of the binary input and output signals of the PICO controller are galvanically isola...

Page 18: ...an be used for example as optical or acoustic indications to the operator The maximum load capacity of the outputs must be complied with refer to Specifications on page 8 External Potential Use Separate potential is used primarily when the controlling device has its own power supply PLC control electronics etc and the inputs IN1 to IN10 as well as IN_STOP are triggered directly by binary signals A...

Page 19: ...n Delay Time is then the maximum possible pause time with 10 V applied The minimum pause time is achieved with 0 V and is 0 12 ms A constant drop interval at an alternating speed can be achieved with variable pause time The general course of a pulse pause line is shown in the following illustration The variables for a pulse pause line line are dosing time pause time and number of pulses To make fi...

Page 20: ...o trigger the start of a line must be specified in the line program The following momentum diagram shows an example of a pulse pause block consisting of three linked lines The block shown in Example 1 consists of three lines with different constant pulse and pause times as well as a different number of impulse cycles per line Line 1 is started with input signal IN1 to IN10 Linked lines 2 and 3 are...

Page 21: ...roller is 125 kBit s The default setting for the PICO controller CAN address is 63 The System Data CAN menu option of the PICO controller displays this Changing the value is NOT possible The PICO controller communicates exclusively with this CAN address The fieldbus connection does not replace cable P Ns 7028222 7012975 because all status and error signals and the use of the IN1 to IN10 trigger in...

Page 22: ...ve response 0 1 1 1 1 1 1 1 1 1 Structure of Data Bytes 0 7 The data bytes field is also part of a CAN telegram It is 64 bits long It contains commands READ WRITE STORE ERASE START STOP KEEP ALIVE channel line address information parameter information ValueCode Value and status information Error Busy Byte 0 Command Channel Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Nibble Value Decimal Descri...

Page 23: ... 99 Line 99 for Line Values only 0 1 1 0 0 1 0 0 100 Line 100 for Channel Values only 0 1 1 0 0 1 0 1 101 Line 101 not used 1 1 1 1 1 1 1 1 255 Line 255 not used Byte 3 ValueCode Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Value Decimal Naming Controller Display TXT file Type of Value 0 0 0 0 0 0 0 1 1 Pulse Time dosing time Line Value 0 0 0 0 0 0 1 0 2 Pause Time Line Value 0 0 0 0 0 0 1...

Page 24: ...ror the command is not processed and the slave sends a response with the respective error flag to the master The slave cannot process the command until the error is corrected and a new command with new TAN is issued Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte Value Decimal Naming Controller Display TXT file Type of Value 0 0 0 1 0 0 0 1 17 Not used Not used 0 0 0 1 0 1 0 1 21 Pulse Time d...

Page 25: ...or Bit 0 No error 1FF 23 90 64 0B 42 C8 00 00 Request WRITE Ch3 4 Line 100 Limit 100 00 IEE754 LS 0 TAN 9 5FF 23 90 64 0B 42 C8 00 00 Response Error Bit 0 No error READ Command Examples 1FF 18 A0 01 01 xx xx xx xx Request READ Ch1 Line 01 Value for Pulse Time LS 0 TAN 10 5FF 18 A0 01 01 40 D0 00 00 Response with Value for Pulse Time 6 50 IEE754 Error Bit 0 No error 1FF 18 B0 01 16 xx xx xx xx Requ...

Page 26: ... xx xx Response with Error Bit 0 No error 1FF 5F 60 xx xx xx xx xx xx Request ERASE parameters of RAM for Ch1 2 3 4 LS 0 TAN 6 5FF 5F 60 xx xx xx xx xx xx Response with Error Bit 0 No error 1FF 7F 70 xx xx xx xx xx xx Request KEEP ALIVE for Ch1 2 3 4 LS 0 TAN 7 5FF 7F 70 xx xx xx xx xx xx Response with Error Bit 0 No error Examples for Responses with Error Bit 1 1FF 28 80 64 01 40 D0 00 00 Request...

Page 27: ...full adjustable range Integer 2 13 Channel Temperature temperature 0 100 C or 0 200 C Float 4 1 Converts the temperature adjustment range and analog output with the PICO controller for 0 200 C 14 Channel Stop stop 0 2 Integer 2 15 Channel Delay Time 0 9999 99 ms Float 4 2 10 bit resolution of the analog input 0V pause time 0 12 ms 10V pause time Delay Time 16 Channel Remaining 0 9999 99 g Float 4 ...

Page 28: ...e triggered through INx or fieldbus commands When Local Service 1 The Lock symbol is not displayed Full local operation directly through the PICO controller menu is unblocked The PLC PC cannot write parameters in the PICO controller The PLC PC can read parameters from the PICO controller Dispensing processes can be triggered manually or through INx or fieldbus commands About the Transaction Number...

Page 29: ...ate Display Brightness Brightness Save Contrast Temperature Mode C F Temperature Output for the valves 0 5 V 0 10 V password code protected PICO Controller Menu Structure The 6 digit password code capital letters A Z is provided in the PICO controller TXT File control program For more information on control programs refer to Control Programs on page 38 LS Timeout Local Service Timeout This option ...

Page 30: ...l operation permitted Local Service 1 Example of the PICO controller display when the fieldbus function is active F and Local Service 0 lock symbol PICO Controller Display Fieldbus function active symbol Lock symbol present when Local Service 0 PICO Controller 2 2 XCH V3 30 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available world...

Page 31: ...ntrols The PICO controller is very easy to operate The Enter key and Menu dial are one assembly The ESC Escape key is separate All of the operating steps are started from the Main Menu All selectable or changeable parameters are highlighted in the display and the activated parameter also flashes The other parameters are shown for informational purposes only How the Menu Dial Operates The Menu dial...

Page 32: ...value applies to all of the dispensing sequences in the channel NOTE To set a temperature higher than 100 C you must change the temperature setting range Refer to Changing the Temperature Setting Range on page 45 Stop stop 0 Off 1 On 2 Emergency off The EMERGENCY OFF feature is activated by disrupting the 24 V signal to pin 15 The action taken when the signal is disrupted depends on the value sele...

Page 33: ... a new dispensing position Block Count blocknumber 1 999 Number of cycles of a line or a block NOTE If a block consisting of multiple lines is to be repeated the number of repetitions must be stored in each line of the block under blocknumber Dosing Value dosing value 0 9999 99 mg Number of lines of material consumed per block this quantity is used to calculate material consumption number of lines...

Page 34: ...ter 2 sec Temporary display of the Nordson EFD logo 2 sec Current menu position Automatically continues after 2 sec Display screen counter Turn the Menu dial to select the valve Delay Time is displayed only if Cycle Variable Menu Process Data Purge Down Upload System Data Dosing Parameters Manual Operation Automatic Mode Level Control Process Data Dosing Parameters Valve 1 Row Dosing Parameters Do...

Page 35: ...ion IN1 Linkage Z0 Delay 0 000s Block Count 1 DosingValue 0 00mg Stop 0 Delay Time 100 00ms ESC Enter Valve ESC ESC ESC ESC ESC ESC ESC Enter Enter Enter Enter Enter Enter ESC Manual Operation Valve 1 Row Manual Operation Valve 1 Row Manual Operation Valve 1 Row Manual Operation Valve 1 Row Dosing Parameters Manual Operation Automatic Mode Level Control Process Data Automatic Mode Valve 1 Valve 2 ...

Page 36: ... the controller calculates that the container is empty Display shows the SD card content List of directories on the SD card List of program files files with a txt extension Select the directory in which to save the file Select to save the file in the current directory Select to save the file in higher level directory Example01 txt is shown as an example files If a file with the same name is presen...

Page 37: ...ware release versions with the operating manual If the number before the decimal point differs contact your Nordson EFD representative A displays if no expansion card is present When a Factory Reset is performed The display indicates Active while performing the factory reset operation All parameters return to their factory default settings Refer to Factory Settings on page 40 The display indicates...

Page 38: ...s The control programs for the PICO controller are created as TXT files using a PC They are saved on an SD card and then loaded into the PICO controller s memory from the card The following sample programs are good examples of the structure of the program General data block for unit specification unique for each program Information specific to each channel unique for each channel Information speci...

Page 39: ...tion Control Programs on page 38 Characteristics of a Control Program on page 40 Program Examples on page 41 5 When the program file is complete continue to the next procedure to transfer it via SD card to the PICO controller To transfer a program file to the PICO controller 1 Insert the SD card that is loaded with the control program you want to transfer into the SD card slot on the front of the ...

Page 40: ...cimal point is greater than the basic version For example a unit with software version 3 0 accepts control programs with the entry SW Revision 2 x but not if the value before the decimal point is greater than 3 e g SW Revision 4 0 is not accepted The length of the string between Description and Data can be a maximum of 8 000 characters it may not contain brackets The sequence and designation of th...

Page 41: ...connecting time blocknumber dosing value ext puls eZeile Dosierzeit Pausenzeit Pulsanzahl IN V Zeile Verz Zeit Blockanzahl Menge ext Dauers 1 0 05 10 00 5 1 0 0 1 0 05 0 2 0 10 10 00 5 2 0 0 1 0 10 0 3 0 20 10 00 5 3 0 0 1 0 20 0 4 0 40 10 00 5 4 0 0 1 0 40 0 5 0 80 10 00 5 5 0 0 1 0 80 0 6 1 60 10 00 5 6 0 0 1 1 60 0 7 3 20 10 00 5 7 0 0 1 3 20 0 8 6 40 10 00 5 8 0 0 1 6 40 0 9 12 80 10 00 5 9 0 ...

Page 42: ...ature stop Gebinde voll Grenzrestmenge Einstellbereich Temperatur Stop Delay Time 1000 00 100 00 0 35 0 1 500 00 line dosing time pausetime number of runs IN connected line connecting time blocknumber dosing value ext puls Zeile Dosierzeit Pausenzeit Pulsanzahl IN V Zeile Verz Zeit Blockanzahl Menge ext Dauers 1 0 05 10 00 1 1 2 0 1 0 05 0 2 0 10 10 00 1 2 0 0 1 0 10 0 3 0 20 10 00 1 3 4 0 1 0 20 ...

Page 43: ...Data Code 000000 Valve no Ventil Nr 1 container limit adjustable range temperature stop Gebinde voll Grenzrestmenge Einstellbereich Temperatur Stop Delay Time 1000 00 100 00 v 35 0 1 0 00 line dosing time pausetime number of runs IN connected line connecting time blocknumber dosing value ext puls Zeile Dosierzeit Pausenzei Pulsanzahl IN V Zeile Verz Zeit Blockanzahl Menge ext Dauers 1 0 05 10 00 1...

Page 44: ...een loaded from the SD card Download Upload menu option or via fieldbus Have the control programs for the individual channels been tested proper dispensing and pause times Is the intended operating method Process Data Automatic Mode selected correctly for the individual channels active Fieldbus or Manual Op Does the IN_STOP signal have the correct level of 24 VDC Does the IN_FAULT_PLC signal have ...

Page 45: ... to heat above 100 C Changing the setting range reduces the precision of the temperature specification by half because the same D A converter will be required to convert 10 V CAUTION 1 Load the temperatur200C txt file from the supplied SD card into the PICO controller using the Down Upload menu option Refer To transfer a program file to the PICO controller on page 39 if needed The Temperature sett...

Page 46: ...ize of the new container is different enter the new container size via SD card or fieldbus 5 Restart the dispensing process in accordance with the production line specifications To replace a container when a Limit Reached or Container Empty screen appears 1 Check the actual amount of material remaining in the container 2 Based on the amount remaining choose one of the following options To change t...

Page 47: ... the PICO controller for the channel indicated in the display Entering the Stop Setting Write the Stop parameter to the PICO controller via SD card or fieldbus or use the Stop menu option through the PICO controller menus to configure the EMERGENCY OFF functionality for each valve From the Main Menu select Process Data Manual Operation Valve X Stop and enter the desired setting Stop 0 The EMERGENC...

Page 48: ...e CAUTION Clean the external unit housing as needed with a soft cloth using a mild detergent when necessary For interior cleaning of the unit and equipment that comes into contact with fluid during the dispensing sequence special cleaning procedures and cleaning agents suited to the product are required The Clean menu option is used to activate cleaning of the connected dispensing system by channe...

Page 49: ... from under the bracket 6 Insert a new battery 7 Reassemble the unit in reverse order 8 When the controller is switched back on Check battery will be displayed because the internal time and date have been erased Enter the current time and date to prevent the Check Battery message from being displayed whenever the controller is switched on Replacement Parts Part Description 7027455 Cable power 24V ...

Page 50: ...rnal communication Repeat the action If the error persists return the device for service Display Error Flash EEPROM Faulty internal communication to the Flash or EEPROM e g due to extreme electromagnetic interference Repeat the action If the error persists return the device for service Display Error RTC Faulty internal communication with the time component RTC Real Time Clock Repeat the action If ...

Page 51: ...t or was removed during download procedure Check the SD card connections and clean if necessary repeat the download Display SD card write protected Slide switch on SD card set to Lock Change the position of the switch and repeat the action Display after download Valve x Error line y Parameter value range or data structure in displayed line of control program is wrong x Valve number y Parameter lin...

Page 52: ...og 1 IN_Analog 1 OUT_Analog 1 IN_Analog 1 25 pole Sub D connector channel 1 Puls_OUT 1 Puls_OUT_TTL 1 IN10 Jumpers for end of galvanic isolation S2 S10 GND Temp_PLC 24V IO Uset OUT_Zeilenende OUT_Temp_SPS 0 10 V IO connection with internal potential without external potential GND_IO 1 GND_IO 1 GND_IO 1 DGN D GND_IO 1 DGN D Error Analog Temp Analog GND Technical Data Toµch PICO Controller 2 2 XCH V...

Page 53: ...nalog 1 25 pole Sub D connector channel 1 Puls_OUT_1 Puls_OUT_TTL 1 IN10 24V IO GND Uset Temp_PLC Error Analog Temp Analog GND PLC OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 IN1 IN2 24 V GND GND 24 V Power Supply PLC OUT_Zeilenende OUT_Temp_SPS IN3 IN4 0 10 V GND_IO 1 GND_IO 1 GND_IO 1 DGND GND_IO 1 DGND GND_IO 1 DGND IO connection with external potential from SPS Toµch PICO Controll...

Page 54: ...PICO Controller Dimensions PICO Controller 2 2 XCH V3 54 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 55: ...d via the cyclical interchange of data from PROFIBUS systems The process relevant data of the PICO controller can be transferred for primary control and back NOTE The PROFIBUS communicator connection does not replace cable P Ns 7028222 7012975 because all status and error signals and the use of the IN1 to IN10 trigger inputs are possible only with these cables Example of a PICO controller V3 kit w...

Page 56: ...of Hardware release 2 x and software release 3 x with activated fieldbus parameterization The current software and hardware versions are shown under the PICO controller s System Data menu option A PICO controller with activated fieldbus parameterization can be identified as follows The PICO controller has a Fieldbus READY label above the display When switched on an F is present in the upper right ...

Page 57: ...24 V Typ 100 mA 24 V Signals Status LEDs LEDs 1 4 Status of the PROFIBUS network LEDs 5 6 Status of the CAN subnetwork PICO controller V3 PROFIBUS Communicator Standards NOTE These standards apply to the PROFIBUS communicator Refer to Standards on page 9 for the PICO controller standards 2014 30 EU EMV EMC CEM EN 61000 6 4 2007 EN 55016 2 3 Class A 2010 EN 55022 Class A 2011 EN 61000 6 2 2005 EN 6...

Page 58: ...US Interface D Subconnector Pins on page 63 for detailed information Bottom USB connection Nordson EFD use only D subconnector for connection to the PICO controller refer to PROFIBUS Interface D Subconnector Pins on page 63 for detailed information Power supply connection 24 VDC PROFIBUS communicator front PROFIBUS communicator bottom PICO Controller 2 2 XCH V3 58 www nordsonefd com info nordsonef...

Page 59: ...create the CAN termination CAN cable P N 7029237 is already terminated Refer to Connector Pin Assignments and Signal Levels later in this section for connection details 5 If necessary follow these steps to reset the PROFIBUS communicator address in this example the address is set to 63 a Carefully remove the protective cover without touching the circuit board or other components b Turn rotary swit...

Page 60: ...unica tor 1 PROFIBUS strand The last PROFIBUS connection must be terminated Installation Examples The following example shows how three PROFIBUS communicators are connected PICO Controller 2 2 XCH V3 60 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 61: ...lse valves Power supply Digital output module PICO Controller V3 2 channel PROFIBUS communicator PROFIBUS path to from production line Binary path to from production line Cable 7028222 x2 PLC platform with PROFIBUS PROFIBUS cable Cable 7028222 and cable to from production line HMI Cable 7028222 x2 PICO Controller 2 2 XCH V3 61 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service...

Page 62: ...BUS communicator PROFIBUS path to from production line Binary path to from production line PLC platform with PROFIBUS PROFIBUS cable Cable 7028222 and cable to from production line HMI PICO Controller V3 4 channel PROFIBUS communicator PICO Toµch controllers and Pµlse valves Cable 7028222 x2 Cable 7028222 x2 Cable 7028222 x2 Cable 7028222 x2 PICO Controller 2 2 XCH V3 62 www nordsonefd com info no...

Page 63: ... Out Fieldbus not offline Red Fieldbus offline check PROFIBUS line 3 Acyclic Out No acyclic movement of data at the moment Green Acyclic movement of data 4 Fieldbus diagnosis Out No diagnosis possible Flashing red 1 Hz Configuration error Flashing red 2 Hz Parameter data error Flashing red 4 Hz Initialization error of PROFIBUS communication 5 Status CAN subnetwork Out No CAN communication Green Op...

Page 64: ... parameters that can be changed via TXT SD card can be modified via the PROFIBUS communicator An exception is the code protection defined by the TXT file The PICO controller occupies respectively 8 bytes of input data and 8 bytes of output data in the process image on the PROFIBUS communicator The parameterization of the PICO controller is sequentially written and read via the process image The 8 ...

Page 65: ...US compatible PLC is present in the project the configuration should have at least one DP Master 3 Using the menu option Extras Install GSD Files install the necessary GSD file for the communicator HMSA1838 GSD is provided on the SD card 4 Select Communicator CAN under the hardware configuration Selection Field Devices Additional Field Devices Gateway Continued on next page PICO Controller 2 2 XCH...

Page 66: ...box The PROFIBUS address is set via the PROFIBUS button through various PROFIBUS addresses it is possible to operate multiple communicators and thus multiple PICO controllers using one PROFIBUS The communicators are preset to address 22 Continued on next page PICO Controller 2 2 XCH V3 66 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are ...

Page 67: ... the in front of Communicator CAN A list of available IN OUT bytes or IN OUT words is now visible 8 Precisely configure the number of IN and OUT bytes from the Communicator CAN address range into the slots The process image of the configuration messages can be recognized in slot 1 and 2 8 bytes IN 8 bytes OUT Continued on next page PICO Controller 2 2 XCH V3 67 www nordsonefd com info nordsonefd c...

Page 68: ... in the example project carry out basic communication with the PICO controller 10 To use the driver function blocks for communication copy them to the project and set the addresses of the process image for the driver function blocks FB15 and FB16 FB15 has the task of processing input signals command channel line etc and copying them into the process image Continued on next page PICO Controller 2 2...

Page 69: ...O controllers are used the same function block may be used with various instance data blocks DB and various connections to the process image 12 FB16 functions in the opposite manner it evaluates the information from the process image and provides the processed information commands channel Function blocks FB15 and FB16 must be called cyclically for example in the organization block OB1 main program...

Page 70: ...omplete line data from a request response FB20 TAN Handling Keep Alive Handling Controller Available Handling Format Handling DB7 DB16 Memory for the processed PICO controller messages FB15 FB16 Low level driver write read data to from the PICO controller PICO Controller 2 2 XCH V3 70 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are avai...

Page 71: ...ction switch Therefore it is possible to implement a uniform format REAL for all configuration data in higher protocol levels The outputs of FB15 CAN_Byte0 to CAN_Byte7 must be connected with the respective address in the PABx process image FB16 contains the respective complimentary copy operations needed to convert the process image to structured data The addresses containing the received CAN dat...

Page 72: ...ssages are not sorted The transaction number is incremented only once in this case and a consecutive number in the data range of the CAN message is increased for each new attempt to send The TAN may no longer be incremented in this case error The last received response is still in the input process image If the TAN was to be incremented now the current message would be declared as valid upon reach...

Page 73: ...BYTE due to storage capacity OUTPUT Command to DB7 for FB15 Channel to DB7 for FB15 TAN to DB7 for FB15 Line to DB7 for FB15 Value code to DB7 for FB15 Value as INT to DB7 for FB15 Value as REAL to DB7 for FB15 Selection switch between an integer or floating point to DB7 for FB15 Local service to DB7 for FB15 Value RX always as REAL value converted accordingly for further analysis and visualizatio...

Page 74: ...lay as REAL Block number Block count as REAL Dosing Value as REAL Ext puls as REAL Container as REAL Limit as REAL Adjustable range as REAL Temperature as REAL Stop as REAL Delay Time as REAL OUTPUT Command as BYTE for FB20 Channel as BYTE for FB20 Line as BYTE for FB20 CodeValue as INT for FB20 IN_OUT Start flag as BOOL for externally triggering writing is lines Value as REAL sending value Trigge...

Page 75: ...ed modified or even rewritten Existing blocks FB19 FB20 are intended to explain the configuration of the PICO controller but low level drivers FB15 and FB16 can be used universally and can be used unchanged for other configuration tasks Important Information About PLC Blocks Using FB20 to Write a Parameter The writing of a pulse time of 0 3 ms in line 1 channel 1 is displayed in the VarTab PICO Co...

Page 76: ... temperature reading for channel 1 is displayed in the VarTab result 35 C PICO Controller 2 2 XCH V3 76 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 77: ... Line 2 in channel 1 is started via the PROFIBUS communicator in the VarTab PICO Controller 2 2 XCH V3 77 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 78: ...e writing of pulse time pause time pulse no INx Block No Ext Permanent temperature and stop in channel 1 and line 1 PICO Controller 2 2 XCH V3 78 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 79: ...11 Channel Limit limit Grenzrest menge 0 9999 99 g Float 4 2 12 Channel adjustable range Einstellbereich 0 100 1000 full adjustable range Integer 2 13 Channel Temperature temperature Temperatur 0 100 0 C or 0 200 0 C Float 4 1 Convert the temperature adjustment range and analog output with the PICO controller for 0 200 C 14 Channel Stop stop Stop 0 2 Integer 2 15 Channel Delay Time Delay Time 0 99...

Page 80: ...el 1 4 channel 2 3 channel 3 4 in pairs 2 channel 3 1 channel 4 DB15 DBB 2 Line row address 1 Line 1 For starting lines and writing plus reading line parameters 2 Line 2 For starting lines and writing plus reading line parameters 99 Line 99 For starting lines and writing plus reading line parameters 100 Line 100 For writing plus reading channel parameters DB15 DBW 4 Value Code Parameter Refer to t...

Page 81: ...BUS Project column in the Value Codes and Admissible Value Ranges table Parameter value written into this address from PICO controller DB15 DBX 80 1 Busy Status Flag False sending data not possible Flag comes from PICO controller and signalizes readiness to receive True sending data possible DB15 DBX 16 0 Write read individual values or write a complete line False writing reading individual values...

Page 82: ...iagnostic functions of the PLC Check the CAN cable connection Check the CAN cable termination Allow the PROFIBUS communicator to check or allow it to reconfigure Controller Error Local handling at the PICO controller not possible Lock symbol present on the display Local service blocked by the PLC flag set LocalService false Send a request with Local Service true to the PICO controller or unplug th...

Page 83: ...Notes PICO Controller 2 2 XCH V3 83 www nordsonefd com info nordsonefd com 1 401 431 7000 Sales and service of Nordson EFD dispensing systems are available worldwide ...

Page 84: ... price of the equipment Before operation the user shall determine the suitability of this product for its intended use and the user assumes all risk and liability whatsoever in connection therewith Nordson EFD makes no warranty of merchantability or fitness for a particular purpose In no event shall Nordson EFD be liable for incidental or consequential damages This warranty is valid only when oil ...

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