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RH-53/54

Nokia Customer Care

5-Service Tools

8

COMPANY CONFIDENTIAL

Issue 2 06/2005

Copyright © 2005 Nokia. All Rights Reserved.

Product

Service Tool

Photo

Description Info

PKD-1

SW Security
Device

SW security device PKD-1 is hard-
ware device that, when connected
to the parallel (LPT) port of the PC,
enables the use of the service soft-
ware. Without the dongle present,
it is not possible to use the service
software. Printers or other periph-
eral devices can be connected to
the PC through the dongle, if
needed.

Caution: Make sure that you have
switched off the PC and the printer
before making connections!
Caution: Do not connect the PKD-1
to the serial port. You may damage
your PKD-1!

SPS-2

Soldering Paste
Spreader

SRT-6

SRT-6 Opening
Tool

Opening tool for e.g. removing dis-
play module from C2 cover

CA-5S

Printing Cable

The DC cable CA-5S to be used
with the JVB-1 docking station.

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Summary of Contents for 2650 - Cell Phone 1 MB

Page 1: ...Nokia Customer Care ISSUE 2 06 2005 Copyright 2005 Nokia All Rights Reserved SERVICE MANUAL NMP Part No 9230246 RH 53 54 NOKIA 2650 Mobile Terminal COMPANY CONFIDENTIAL ...

Page 2: ... No Date Inserted By Comments 09 2004 TSa Issue 1 2 06 2005 J Bryman Issue 2 Changes made Product codes removed Parts Added updated lists Mechanical parts and Component parts Service software Redundant information removed Troubleshooting Updated Phone is dead and Phone does not stay on or is jammed Schematics Updated with new build ...

Page 3: ...nd improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any spe cial incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but no...

Page 4: ...Y TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PRO TECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO IN...

Page 5: ... the covers are removed must be han dled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity dis charge All ESD sensitive parts must be packed in metallized pro tective bags d...

Page 6: ...roduct switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip o...

Page 7: ...ged Do not store the phone in hot areas High temperatures can shorten the life of electronic de vices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use ha...

Page 8: ...en made to ensure the accuracy of this document some errors may exist If any errors are found by the reader NOKIA MOBILE PHONES Business Group should be notified in writing Please state Title of the Document Issue Number Date of publication Latest Amendment Number if applicable Page s and or Figure s in error Please send to NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care P...

Page 9: ...H 53 54 Nokia 2650 Section 1 Front and Introduction Section 2 General Information Section 3 Parts Lists and Component Layouts Section 4 Service Software Instructions Section 5 Service Tools Section 6 Disassembly and Assembly Instructions Section 7 Troubleshooting Instructions Section 8 System Module Section 9 Schematics ...

Page 10: ...edundant information has been removed from the Manual tuning sections Note always perform auto tuning when possible Hardware changes The following hardware changes of ASICs have been made The changes will neither have an effect on functionality nor the values presented in this manual UPP_8M is used in version 4 3 instead of 2 6 2 10 UEMC is used instead of UEMK Schematics This Issue contains schem...

Page 11: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia All rights reserved Page 1 Company Confidential 2 General Information ...

Page 12: ...RH 53 54 Nokia Customer Care 2 General Information 2 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 13: ...r Care Table of Contents Page No General Information about RH 53 54 5 Basic transceiver RH 53 54 Nokia 2650 2651 6 Nokia 2650 Eur Afr APAC 6 Nokia 2651 USA 7 Accessories List 8 Technical Specifications 10 General specifications of transceiver 10 Transmitter output power 11 Environmental conditions 11 Transceiver features 12 ...

Page 14: ...RH 53 54 Nokia Customer Care 2 General Information 4 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 15: ...H 53 54 is based on a common phone platform with a colour display The RH 53 900 1800MHz EU APAC and RH 54 850 1900MHz US operate on dual band GSM or EGSM networks RH 53 54 basic products and modules are listed below Figure 1 RH 53 54 Name Type code Parts list Basic handportable RH 53 System module BOM 1 System module BOM 2 Basic handportable RH 54 System module BOM 1 ...

Page 16: ...e BOM 2 Mechanics assembly parts RH 53 Area Country SWAP ENGINE FRANCE RED SWAP ENGINE FRANCE SILVER SWAP ENGINE FRANCE BROWN SWAP ENGINE S AFRICA RED SWAP ENGINE S AFRICA BROWN SWAP ENGINE S AFRICA SILVER SWAP ENGINE UKRAINE SILVER SWAP ENGINE UKRAINE BROWN SWAP ENGINE TURKEY SILVER SWAP ENGINE TURKEY RED SWAP ENGINE TURKEY BROWN SWAP ENGINE UKRAINE RED SWAP ENGINE RUSSIA SILVER SWAP ENGINE RUSSI...

Page 17: ...Nokia 2651 USA Technical type RH 54 for the North America Area Country SWAP ENGINE GREECE SILVER SWAP ENGINE ISRAEL RED SWAP ENGINE GREECE RED SWAP ENGINE GREECE BROWN SWAP ENGINE GULF SILVER SWAP ENGINE GULF RED SWAP ENGINE GULF BROWN Name Type code Parts list Basic handportable RH 54 Engine module BOM 1 Mechanical assembly RH 54 ...

Page 18: ...ger ACP 7E AC Travel Charger ACP 7U AC Travel Charger ACP 7C AC Travel Charger ACP 7X AC Travel Charger ACP 7H AC Travel Charger ACP 7A Performance Travel Charger EUR ACP 8E Performance Travel Charger Korea ACP 8K Performance Travel Charger UK ACP 8X Performance Travel Charger US ACP 8U Performance Travel Charger China ACP 8C Performance Travel Charger Australia ACP 8A Travel Charger ACP 12E Trave...

Page 19: ...rger ACP 12AR Retractable Travel Charger AC 1 Audio Type Boom headset HDB 5 Headset HDC 5 Mobile Inductive Loopset LPS 3 Headset HDE 2 Dual Mono Headset HS 7 HDA 9 TTY Adapter for 2651 only HDA 9 Car accessories Type Plug in HF Car Kit PPH 1 Microphone HFM 8 Mobile Charger LCH 9 Mobile charger LCH 12 Personal accessories Type Carrying cases ...

Page 20: ...sceiver with BL 4C 760mAh Li Ion battery pack 86mm x 43 8mm ends and 46mm middle x 22 9mm when closed 96 5 77 Parameter Value Cellular System RH 53 GSM900 EGSM900 GSM1800 RH 54 GSM850 GSM1900 RX Frequency Band RH 53 EGSM 925 935 MHz GSM900 935 960 MHz GSM1800 1805 1880 MHz RH 54 GSM850 869 894 MHz GSM1900 1930 1990 MHz TX Frequency Band RH 53 EGSM 880 890 MHz GSM900 890 915 MHz GSM1800 1710 1785 M...

Page 21: ...Notes Normal operation 10 o C 55 o C Specifications fulfilled Reduced performance 55 o C 65 o C Operational only for short periods Intermittent operation 20 o C 10 o C and 65 oC 85 oC Operation not guaranteed but an attempt to operate will not damage the phone No operation 40 oC 20 oC Operation not possible but an attempt to operate will not damage the phone No operation or storage 40 o C and 85 o...

Page 22: ... Transceiver features Hardware characteristics FR EFR HR AMR 128x128 pixel high resolution color display Jack 4 4 UI 4 way scroll 2 softkeys Silicone keymat with white pearl paint Fold phone with internal antenna Charger plug headset connector Built in vibrator POWER MANAGEMENT BL 4C Capacity mAh 760 Talk time180 min Stand by300 hr ...

Page 23: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia All rights Reserved Page 1 Company Confidential 3 Parts Lists and Component Layouts ...

Page 24: ...RH 53 54 Nokia Customer Care 3 Parts Lists and Component Layouts 2 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 25: ... Contents Page No RH 53 54 Exploded Diagram 5 Mechanical Parts List updated edition 7 Swap units 9 Component Parts Lists 10 Component parts list for RH 53 original edition 10 Component parts list for RH 53 updated edition 18 Component parts list for RH 54 original edition 27 Component parts list for RH 54 updated edition 35 Component Layouts RH 53 54 43 ...

Page 26: ...RH 53 54 Nokia Customer Care 3 Parts Lists and Component Layouts 4 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 27: ...sue 2 06 2005 COMPANY CONFIDENTIAL 5 Copyright 2005 Nokia All Rights Reserved RH 53 54 3 Parts Lists and Component Layouts Nokia Customer Care RH 53 54 Exploded Diagram Figure 1 Exploded view of RH 53 54 ...

Page 28: ...RH 53 54 Nokia Customer Care 3 Parts Lists and Component Layouts 6 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved Figure 2 Assembly picture ...

Page 29: ...pson LCD MOD L1F10257T00 CSTN 130x130 I003 C2 cover assy I005 VIBRA 1 3V 80MA I006 LCD CAN ASSY I010 ANTENNA ASSY HDC15 N2650 only I010 ANTENNA ASSY HDC15 N2651 only I013 B2 COVER ASSY DMC07892 BROWN I013 Pattern B2 cover ASSY Silver I013 Pattern B2 cover ASSY BROWN I013 Pattern B2 cover ASSY red I013 B2 COVER ASSY DMC07892 RED HDC15 I013 B2 COVER ASSY DMC07892 SILVER HDC15 I101 A FACE ASSY LATIN ...

Page 30: ...ATE PAINT SILVER I106 COAX CABLE QF 331 U FL R SMT 50OHM I201 PT SCREW 1 8X5 3 REMFORM T6 YEL I202 SCREW TORX 5 IP 1 2 X 3 2 I203 C1 COVER DMD12422 HDC15 I206 MICROPHONE ASSY DMC07963 HDC15 I207 SYST CONN 2DC JACK 12VDC 3A I208 SHIELDING CAN DMC07941 HDC15 I209 TYPE LABEL I211 B1 COVER ASSY DMC07891 SILVER HDC15 I211 B1 COVER ASSY DMC07891 RED HDC15 I211 B1 COVER ASSY DMC07891 BROWN I211 B1 COVER ...

Page 31: ... SWAP ENGINE TURKEY RED RH 53 N2650 SWAP ENGINE TURKEY SILVER RH 53 N2650 SWAP ENGINE UKRAINE BROWN RH 53 N2650 SWAP ENGINE UKRAINE RED RH 53 N2650 SWAP ENGINE UKRAINE SILVER RH 53 N2650 SWAP ENGINE S AFRICA BROWN RH 53 N2650 SWAP ENGINE S AFRICA RED RH 53 N2650 SWAP ENGINE S AFRICA SILVER RH 53 N2650 SWAP ENGINE FRANCE BROWN RH 53 N2650 SWAP ENGINE FRANCE RED RH 53 N2650 SWAP ENGINE FRANCE SILVER...

Page 32: ...6V 0402 10n C106 B M2 CHIPCAP X7R 10N K 16V 0402 10n C123 B M4 CHIPCAP X7R 10N K 16V 0402 10n C124 B M4 CHIPCAP X7R 10N K 16V 0402 10n C151 T J4 CHIPCAP X7R 33N K 10V 0402 33n C152 T J3 CHIPCAP X7R 33N K 10V 0402 33n C153 T K3 CHIPCAP X7R 1N0 K 50V 0402 1n0 C154 T K4 CHIPCAP X7R 1N0 K 50V 0402 1n0 C157 T J2 CHIPCAP X5R 1U K 6V3 0603 1u0 C158 T K3 CHIPCAP X5R 100N K 10V 0402 100n C159 T G5 CHIPCAP ...

Page 33: ... C210 T J4 CHIPCAP NP0 10P J 50V 0402 10p C211 T I5 CHIPCAP X5R 1U K 6V3 0603 1u0 C212 T I5 CHIPCAP X5R 1U K 6V3 0603 1u0 C213 T J4 CHIPCAP X5R 1U K 6V3 0603 1u0 C215 T J3 CHIPCAP X5R 1U K 6V3 0603 1u0 C218 T H2 CHIPCAP X5R 100N K 10V 0402 100n C219 T G4 CHIPCAP X5R 1U K 6V3 0603 1u0 C220 T K2 CHIPCAP X7R 10N K 16V 0402 10n C221 T G4 CHIPCAP X5R 1U K 6V3 0603 1u0 C223 T F4 CHIPCAP X5R 1U K 6V3 060...

Page 34: ...T G4 CHIPCAP X5R 1U K 6V3 0603 1u0 C265 T J2 CHIPCAP X5R 1U K 6V3 0603 1u0 C310 T B8 CHIPCAP X5R 2U2 K 10V 0805 2u2 C312 T C8 CHIPCAP X5R 1U K 16V 0603 1u0 C313 B A5 CHIPCAP NP0 27P J 50V 0402 27p C314 B A5 CHIPCAP NP0 27P J 50V 0402 27p C315 B A5 CHIPCAP NP0 27P J 50V 0402 27p C316 B A5 CHIPCAP NP0 27P J 50V 0402 27p C317 T D4 CHIPCAP NP0 27P J 50V 0402 27p C318 T D5 CHIPCAP NP0 27P J 50V 0402 27...

Page 35: ...T D8 CHIPCAP X5R 1U K 6V3 0603 1u0 C625 T D8 CHIPCAP NP0 10P J 50V 0402 10p C626 T F6 CHIPCAP X7R 10N K 16V 0402 10n C627 T F9 CHIPCAP NP0 68P J 50V 0402 68p C628 T F8 CHIPCAP NP0 68P J 50V 0402 68p C632 T G7 CHIPCAP NP0 1P0 B 50V 0402 1p0 C633 T F8 CHIPCAP NP0 10P J 50V 0402 10p C634 T E8 CHIPCAP X5R 100N K 10V 0402 100n C635 T F9 CHIPCAP NP0 27P J 50V 0402 27p C636 T F8 CHIPCAP X7R 1N0 K 50V 040...

Page 36: ...MH L100 T L4 FERR BEAD 0R03 42R 100MHZ 3A 0805 42R 100MHz L260 T G5 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L261 T H5 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L262 T G5 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L263 T I5 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L264 T G5 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L265 T J2 FERRITE BEAD 0R5 600R 100MHZ 0603 600R 100MHz L300 T...

Page 37: ...20k R108 T C5 RES NETWORK 0W03 4X100R J 0804 4x100R R109 T D5 CHIPRES JUMPER 0R0 0402 0R R123 T K2 CHIPRES 0W06 100K J 0402 100k R151 T K3 RES NETWORK 0W06 2X1K0 J 0404 2x1k0 R153 T K4 RES NETWORK 0W06 2X1K0 J 0404 2x1k R154 T K3 CHIPRES 0W06 10K J 0402 10k R156 T K3 RES NETWORK 0W06 2X2K2 J 0404 2x2k2 R157 T K4 RES NETWORK 0W06 2X2K2 J 0404 2x2k2 R159 T F5 CHIPRES 0W06 4K7 J 0402 4k7 R160 T F5 CH...

Page 38: ...50 T C4 CHIPRES 0W06 4K7 J 0402 4k7 R603 T D7 CHIPRES 0W06 100R J 0402 100R R605 T F6 CHIPRES 0W06 22R J 0402 22R R607 T F6 CHIPRES 0W06 1K0 J 0402 1k0 R609 T F6 CHIPRES 0W06 2K7 F 0402 2k7 R610 T F8 RES NETWORK 0W06 2X5K6 J 0404 2x5k6 R611 T F8 RES NETWORK 0W06 2X5K6 J 0404 2x5k6 R618 T E8 CHIPRES 0W06 5K6 F 0402 5k6 R619 T D8 CHIPRES 0W06 8K2 F 0402 8k2 R620 T G6 CHIPRES 0W06 12K J 0402 12k R621...

Page 39: ...LUN 3290 3980MHZ V100 T L5 TVS DI 1PMT16AT3 16V 175W PWRMITE V300 B F8 LED CL270S MB BLUE 30MCD 20MA 90 V301 B F2 LED CL270S MB BLUE 30MCD 20MA 90 V302 B B6 LED SCMB12WBC3W1 360 1000 MCD V303 B B4 LED SCMB12WBC3W1 360 1000 MCD V304 T K5 PEMH13 TRX2 RX4 N 4 7K 47K SOT6 V305 T J5 PEMH13 TRX2 RX4 N 4 7K 47K SOT6 V306 B M5 LED CL270S MB BLUE 30MCD 20MA 90 X105 T L7 SM BATTERY CONN 3POL SPR 12V 2A X302...

Page 40: ... CHIPRES 0W06 10R J 0402 T H6 R657 CHIPRES 0W06 18R J 0402 T G8 R658 CHIPRES 0W06 18R J 0402 T G8 R605 CHIPRES 0W06 22R J 0402 T F6 R313 CHIPRES 0W06 27R J 0402 T B8 R306 CHIPRES 0W06 56R J 0402 T K5 R645 CHIPRES 0W06 82R J 0402 T G8 R646 CHIPRES 0W06 82R J 0402 T G7 R712 CHIPRES 0W06 100R J 0402 T I8 R603 CHIPRES 0W06 100R J 0402 T D7 R647 CHIPRES 0W06 120R J 0402 T F8 R648 CHIPRES 0W06 120R J 04...

Page 41: ... J 0402 T G2 R161 CHIPRES 0W06 33K J 0402 T F5 R162 CHIPRES 0W06 33K J 0402 T F5 R123 CHIPRES 0W06 100K J 0402 T K2 R107 CHIPRES 0W06 220K J 0402 T D5 R609 CHIPRES 0W06 2K7 F 0402 T F6 R618 CHIPRES 0W06 5K6 F 0402 T E8 R619 CHIPRES 0W06 8K2 F 0402 T D8 R108 RES NETWORK 0W03 4X100R J 0804 T C5 R151 RES NETWORK 0W06 2X1K0 J 0404 T K3 R153 RES NETWORK 0W06 2X1K0 J 0404 T K4 R610 RES NETWORK 0W06 2X5K...

Page 42: ...7 K 6V3 0805 T K3 C171 CHIPCAP X5R 4U7 K 6V3 0805 T K2 C312 CHIPCAP X5R 1U K 16V 0603 T C8 C639 CHIPCAP NP0 330P G 50V 0603 T E8 C264 CHIPCAP X5R 1U K 6V3 0603 T G4 C212 CHIPCAP X5R 1U K 6V3 0603 T I5 C182 CHIPCAP X5R 1U K 6V3 0603 T E5 C205 CHIPCAP X5R 1U K 6V3 0603 T I5 C265 CHIPCAP X5R 1U K 6V3 0603 T J2 C624 CHIPCAP X5R 1U K 6V3 0603 T D8 C221 CHIPCAP X5R 1U K 6V3 0603 T G4 C223 CHIPCAP X5R 1U...

Page 43: ... C215 CHIPCAP X5R 1U K 6V3 0603 T J3 C206 CHIPCAP X5R 1U K 6V3 0603 T I5 C219 CHIPCAP X5R 1U K 6V3 0603 T G4 C203 CHIPCAP X5R 1U K 6V3 0603 T J2 C262 CHIPCAP X5R 1U K 6V3 0603 T G4 C228 CHIPCAP X5R 1U K 6V3 0603 T G3 C261 CHIPCAP X5R 1U K 6V3 0603 T H5 C230 CHIPCAP X5R 1U K 6V3 0603 T G2 C231 CHIPCAP X5R 1U K 6V3 0603 T G3 C607 CHIPCAP NP0 1P2 C 50V 0402 T G6 C727 CHIPCAP NP0 3P3 C 50V 0402 T H6 C...

Page 44: ...708 CHIPCAP NP0 33P J 50V 0402 T H7 C420 CHIPCAP NP0 47P J 50V 0402 T E4 C184 CHIPCAP NP0 56P J 50V 0402 T D5 C185 CHIPCAP NP0 56P J 50V 0402 T D5 C627 CHIPCAP NP0 68P J 50V 0402 T F9 C628 CHIPCAP NP0 68P J 50V 0402 T F8 C323 CHIPCAP NP0 68P J 50V 0402 B A5 C322 CHIPCAP NP0 68P J 50V 0402 B A5 C642 CHIPCAP NP0 100P J 50V 0402 T G6 C644 CHIPCAP NP0 100P J 50V 0402 T F8 C641 CHIPCAP NP0 150P J 50V 0...

Page 45: ...24 CHIPCAP X7R 10N K 16V 0402 B M4 C202 CHIPCAP X7R 10N K 16V 0402 T H4 C626 CHIPCAP X7R 10N K 16V 0402 T F6 C101 CHIPCAP X7R 10N K 16V 0402 B M6 C102 CHIPCAP X7R 10N K 16V 0402 B M6 C105 CHIPCAP X7R 10N K 16V 0402 B M2 C220 CHIPCAP X7R 10N K 16V 0402 T K2 C454 CHIPCAP X7R 100N K 16V 0603 T C4 C181 CHIPCAP X7R 100N K 16V 0603 T F4 C174 CHIPCAP X7R 33N K 10V 0402 T J3 C151 CHIPCAP X7R 33N K 10V 040...

Page 46: ...IPTCAP 100u 6V3 70mOhm 3 5x2 8x2 0 T M7 L263 FERRITE BEAD 0R5 600R 100MHZ 0603 T I5 L264 FERRITE BEAD 0R5 600R 100MHZ 0603 T G5 L265 FERRITE BEAD 0R5 600R 100MHZ 0603 T J2 L260 FERRITE BEAD 0R5 600R 100MHZ 0603 T G5 L261 FERRITE BEAD 0R5 600R 100MHZ 0603 T H5 L262 FERRITE BEAD 0R5 600R 100MHZ 0603 T G5 L100 FERR BEAD 0R03 42R 100MHZ 3A 0805 T L4 L703 FERR BEAD 0R03 42R 100MHZ 3A 0805 T J7 Z100 CHI...

Page 47: ... J Q24 800MHZ 0402 B B5 V100 TVS DI 1PMT16AT3 16V 175W PWRMITE T L5 V305 TRX2 RX4 N 4K7 47K SOT666 T J5 V304 TRX2 RX4 N 4K7 47K SOT666 T K5 N180 AF AMP 0 4W LM4890 NCP2890 NOPB T E5 N303 DC DC CONV TK65600 USMD8 T B8 D450 COMBO 64M NOR 16M UTRAM FBGA44 PBFREE T C3 N700 FEM GSM900 1800 3 5V 2650 only T I7 N600 Mjolner RF ASIC PMB3347 LFLGA80 F7 T F7 B200 CRYSTAL 32 768KHZ 30PPM 9PF T J5 B600 CRYSTA...

Page 48: ...60 640 MCD SMD2 B B6 V306 LED BLUE 75MCD 20MA 90DEG B M5 V301 LED BLUE 75MCD 20MA 90DEG B F2 V300 LED BLUE 75MCD 20MA 90DEG B F8 F100 SM FUSE F 1 5A 32V ROHS FREE 0603 T L4 X105 SM BATTERY CONN 3POL SPR 12V 2A T L7 X900 MODULE ID COMPONENT 2 8X1 8X0 3 T L3 X700 SM CONN RF 50R 100V 6GHZ STR T K9 X302 SM CONN 2X15F P0 5 50V 5A PWB PWB T B5 Item Description Side XY EMEA APAC CHINA LTA NAM ...

Page 49: ...IPCAP X7R 10N K 16V 10n C123 B M4 CHIPCAP X7R 10N K 16V 10n C124 B M4 CHIPCAP X7R 10N K 16V 10n C151 T J4 CHIPCAP X7R 33N K 10V 33n C152 T J3 CHIPCAP X7R 33N K 10V 33n C153 T K3 CHIPCAP X7R 1N0 K 50V 1n0 C154 T K4 CHIPCAP X7R 1N0 K 50V 1n0 C157 T J2 CHIPCAP X5R 1U K 6V3 1u0 C158 T K3 CHIPCAP X5R 100N K 10V 100n C159 T G5 CHIPCAP X5R 100N K 10V 100n C168 T K4 CHIPCAP X5R 4U7 K 6V3 4u7 C170 T K3 CHI...

Page 50: ...P X5R 1U K 6V3 1u0 C212 T I5 CHIPCAP X5R 1U K 6V3 1u0 C213 T J4 CHIPCAP X5R 1U K 6V3 1u0 C215 T J3 CHIPCAP X5R 1U K 6V3 1u0 C218 T H2 CHIPCAP X5R 100N K 10V 100n C219 T G4 CHIPCAP X5R 1U K 6V3 1u0 C220 T K2 CHIPCAP X7R 10N K 16V 10n C221 T G4 CHIPCAP X5R 1U K 6V3 1u0 C223 T F4 CHIPCAP X5R 1U K 6V3 1u0 C224 T F4 CHIPCAP X5R 1U K 6V3 1u0 C225 T F4 CHIPCAP X5R 1U K 6V3 1u0 C226 T F3 CHIPCAP X5R 1U K ...

Page 51: ... K 6V3 1u0 C310 T B8 CHIPCAP X5R 2U2 K 10V 2u2 C312 T C8 CHIPCAP X5R 1U K 16V 1u0 C313 B A5 CHIPCAP NP0 27P J 50V 27p C314 B A5 CHIPCAP NP0 27P J 50V 27p C315 B A5 CHIPCAP NP0 27P J 50V 27p C316 B A5 CHIPCAP NP0 27P J 50V 27p C317 T D4 CHIPCAP NP0 27P J 50V 27p C318 T D5 CHIPCAP NP0 27P J 50V 27p C319 T C2 CHIPCAP NP0 27P J 50V 27p C400 T F2 CHIPCAP X7R 10N K 16V 10n C401 T F2 CHIPCAP X5R 100N K 1...

Page 52: ...P J 50V 10p C626 T F6 CHIPCAP X7R 10N K 16V 10n C627 T F9 CHIPCAP NP0 68P J 50V 68p C628 T F8 CHIPCAP NP0 68P J 50V 68p C632 T G7 CHIPCAP NP0 1P0 B 50V 1p0 C633 T F8 CHIPCAP NP0 10P J 50V 10p C634 T E8 CHIPCAP X5R 100N K 10V 100n C635 T F9 CHIPCAP NP0 27P J 50V 27p C636 T F8 CHIPCAP X7R 1N0 K 50V 1n0 C637 T G8 CHIPCAP X5R 100N K 10V 100n C638 T G7 CHIPCAP NP0 15P J 50V 15p C639 T E8 CHIPCAP NP0 33...

Page 53: ...03 42R 100 42R 100MHz L260 T G5 FERRITE BEAD 0R5 600R 600R 100MHz L261 T H5 FERRITE BEAD 0R5 600R 600R 100MHz L262 T G5 FERRITE BEAD 0R5 600R 600R 100MHz L263 T I5 FERRITE BEAD 0R5 600R 600R 100MHz L264 T G5 FERRITE BEAD 0R5 600R 600R 100MHz L265 T J2 FERRITE BEAD 0R5 600R 600R 100MHz L300 T B7 H1 4 CHOKE 22U M 0 33A 1R5 22uH L301 T C8 CHIP COIL 68NH J Q12 1 68nH L602 T G6 CHIP COIL 10N J Q30 80 1...

Page 54: ...RES JUMPER 0R0 0R R123 T K2 CHIPRES 0W06 100K J 100k R151 T K3 RES NETWORK 0W06 2X1K0 2x1k0 R153 T K4 RES NETWORK 0W06 2X1K0 2x1k R154 T K3 CHIPRES 0W06 10K J 10k R156 T K3 RES NETWORK 0W06 2X2K2 2x2k2 R157 T K4 RES NETWORK 0W06 2X2K2 2x2k2 R159 T F5 CHIPRES 0W06 4K7 J 4k7 R160 T F5 CHIPRES 0W06 4K7 J 4k7 R161 T F5 CHIPRES 0W06 33K J 33k R162 T F5 CHIPRES 0W06 33K J 33k R164 T J4 CHIPRES 0W06 22K ...

Page 55: ...R J 100R R605 T F6 CHIPRES 0W06 22R J 22R R607 T F6 CHIPRES 0W06 1K0 J 1k0 R609 T F6 CHIPRES 0W06 2K7 F 2k7 R610 T F8 RES NETWORK 0W06 2X5K6 2x5k6 R611 T F8 RES NETWORK 0W06 2X5K6 2x5k6 R618 T E8 CHIPRES 0W06 5K6 F 5k6 R619 T D8 CHIPRES 0W06 8K2 F 8k2 R620 T G6 CHIPRES 0W06 12K J 12k R621 T E8 CHIPRES 0W06 10K J 10k R622 T F8 CHIPRES 0W06 22K J 22k R623 T E8 CHIPRES 0W06 6K8 J 6k8 R629 T F6 CHIPRE...

Page 56: ... V100 T L5 TVS DI 1PMT16AT3 16V 1 V300 B F8 NSC No Standard Comp Changed V301 B F2 NSC No Standard Comp Changed V302 B B6 LED SCMB12WBC3W1 360 1 V303 B B4 LED SCMB12WBC3W1 360 1 V304 T K5 NSC No Standard Comp Changed V305 T J5 NSC No Standard Comp Changed V306 B M5 NSC No Standard Comp Changed X105 T L7 SM BATTERY CONN 3POL S X302 T B5 SM CONN 2X15F P0 5 50V 5A PWB PWB X700 T K9 SM CONN RF 50R 100...

Page 57: ...05 CHIPCAP X7R 10N K 16V 0402 B M2 C106 CHIPCAP X7R 10N K 16V 0402 B M2 C123 CHIPCAP X7R 10N K 16V 0402 B M4 C124 CHIPCAP X7R 10N K 16V 0402 B M4 C151 CHIPCAP X7R 33N K 10V 0402 T J4 C152 CHIPCAP X7R 33N K 10V 0402 T J3 C153 CHIPCAP X7R 1N0 K 50V 0402 T K3 C154 CHIPCAP X7R 1N0 K 50V 0402 T K4 C157 CHIPCAP X5R 1U K 6V3 0603 T J2 C158 CHIPCAP X5R 100N K 10V 0402 T K3 C159 CHIPCAP X5R 100N K 10V 0402...

Page 58: ...AP NP0 10P J 50V 0402 T J4 C211 CHIPCAP X5R 1U K 6V3 0603 T I5 C212 CHIPCAP X5R 1U K 6V3 0603 T I5 C213 CHIPCAP X5R 1U K 6V3 0603 T J4 C215 CHIPCAP X5R 1U K 6V3 0603 T J3 C218 CHIPCAP X5R 100N K 10V 0402 T H2 C219 CHIPCAP X5R 1U K 6V3 0603 T G4 C220 CHIPCAP X7R 10N K 16V 0402 T K2 C221 CHIPCAP X5R 1U K 6V3 0603 T G4 C223 CHIPCAP X5R 1U K 6V3 0603 T F4 C224 CHIPCAP X5R 1U K 6V3 0603 T F4 C225 CHIPC...

Page 59: ...1U K 6V3 0603 T I5 C264 CHIPCAP X5R 1U K 6V3 0603 T G4 C265 CHIPCAP X5R 1U K 6V3 0603 T J2 C310 CHIPCAP X5R 2U2 K 10V 0805 T B8 C312 CHIPCAP X5R 1U K 16V 0603 T C8 C313 CHIPCAP NP0 27P J 50V 0402 B A5 C314 CHIPCAP NP0 27P J 50V 0402 B A5 C315 CHIPCAP NP0 27P J 50V 0402 B A5 C317 CHIPCAP NP0 27P J 50V 0402 T D4 C318 CHIPCAP NP0 27P J 50V 0402 T D5 C319 CHIPCAP NP0 100P J 50V 0402 T C2 C400 CHIPCAP ...

Page 60: ...0P J 50V 0402 T D8 C626 CHIPCAP X7R 10N K 16V 0402 T F6 C627 CHIPCAP NP0 68P J 50V 0402 T F9 C628 CHIPCAP NP0 68P J 50V 0402 T F8 C634 CHIPCAP X5R 100N K 10V 0402 T E8 C635 CHIPCAP NP0 27P J 50V 0402 T F9 C636 CHIPCAP X7R 1N0 K 50V 0402 T F8 C637 CHIPCAP X5R 100N K 10V 0402 T G8 C638 CHIPCAP NP0 15P J 50V 0402 T G7 C639 CHIPCAP NP0 330P G 50V 0603 T E8 C640 CHIPCAP NP0 3N9 J 25V 0805 T E8 C641 CHI...

Page 61: ...L262 FERRITE BEAD 0R5 600R 100MHZ 0603 T G5 L263 FERRITE BEAD 0R5 600R 100MHZ 0603 T I5 L264 FERRITE BEAD 0R5 600R 100MHZ 0603 T G5 L265 FERRITE BEAD 0R5 600R 100MHZ 0603 T J2 L300 CHOKE 22U M 0 33A 1R5 3 3X3 3X1 3 T B7 L301 CHIP COIL 220N J Q8 50MHZ 0603 T C8 L603 CHIP COIL 10N J Q30 800MHZ 0402 T G6 L603 CHIP COIL 10N J Q30 800MHZ 0402 T G6 L604 CHIP COIL 10N J Q30 800MHZ 0402 T G8 L605 CHIP COI...

Page 62: ...5 R123 CHIPRES 0W06 100K J 0402 T K2 R151 RES NETWORK 0W06 2X1K0 J 0404 T K3 R153 RES NETWORK 0W06 2X1K0 J 0404 T K4 R154 CHIPRES 0W06 10K J 0402 T K3 R156 RES NETWORK 0W06 2X2K2 J 0404 T K3 R157 RES NETWORK 0W06 2X2K2 J 0404 T K4 R159 CHIPRES 0W06 4K7 J 0402 T F5 R160 CHIPRES 0W06 4K7 J 0402 T F5 R161 CHIPRES 0W06 33K J 0402 T F5 R162 CHIPRES 0W06 33K J 0402 T F5 R164 CHIPRES 0W06 22K J 0402 T J4...

Page 63: ...W06 100R J 0402 T D7 R605 CHIPRES 0W06 22R J 0402 T F6 R607 CHIPRES 0W06 1K0 J 0402 T F6 R609 CHIPRES 0W06 2K7 F 0402 T F6 R610 RES NETWORK 0W06 2X5K6 J 0404 T F8 R611 RES NETWORK 0W06 2X5K6 J 0404 T F8 R618 CHIPRES 0W06 5K6 F 0402 T E8 R619 CHIPRES 0W06 8K2 F 0402 T D8 R620 CHIPRES 0W06 12K J 0402 T G6 R623 CHIPRES 0W06 6K8 J 0402 T E8 R629 CHIPRES 0W06 18K J 0402 T F6 R637 CHIPRES 0W06 22K J 040...

Page 64: ... BLUE 75MCD 20MA 90DEG B F2 V302 LED 360 640 MCD SMD2 B B6 V303 LED 360 640 MCD SMD2 B B4 V304 TRX2 RX4 N 4K7 47K SOT666 T K5 V304 TRX2 RX4 N 4K7 47K SOT666 T K5 V305 TRX2 RX4 N 4K7 47K SOT666 T J5 V305 TRX2 RX4 N 4K7 47K SOT666 T J5 V306 LED BLUE 75MCD 20MA 90DEG B M5 X105 SM BATTERY CONN 3POL SPR 12V 2A T L7 X302 SM CONN 2X15F P0 5 50V 5A PWB PWB T B5 X700 SM CONN RF 50R 100V 6GHZ STR T K9 X900 ...

Page 65: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 43 Copyright 2005 Nokia All Rights Reserved RH 53 54 3 Parts Lists and Component Layouts Nokia Customer Care Component Layouts RH 53 54 Figure 3 RH 53 54 layout top ...

Page 66: ...RH 53 54 Nokia Customer Care 3 Parts Lists and Component Layouts 44 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved Figure 4 RH 53 54 layout bottom ...

Page 67: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 45 Copyright 2005 Nokia All Rights Reserved RH 53 54 3 Parts Lists and Component Layouts Nokia Customer Care This page left intentionally blank ...

Page 68: ...Nokia Customer Care RH 75 Series Cellular Phones Issue 2 06 2005 2005 Nokia Corporation Page 1 Company Confidential Service Software Instructions ...

Page 69: ...RH 75 Company Confidential Service Software Instructions Nokia Customer Care Page 2 2005 Nokia Corporation Issue 2 06 2005 This page left intentionally blank ...

Page 70: ...sh prommer SW 30 FPS 8 activation and deactivation 32 Activation 32 Deactivation 34 JBV 1 docking station SW 35 Before installation 35 Installing SW needed for the JBV 1 SW update 36 Updating the JBV 1 docking station software 39 Service Tool Concept For Baseband Tuning Operations 41 Baseband Tuning Operations 42 Energy Management Tuning 42 LCD Contrast Tuning 44 Receiver Tuning Quick Guide for Tu...

Page 71: ...RH 75 Company Confidential Nokia Customer Care Page 4 2005 Nokia Corporation Issue 2 06 2005 Module Jig flash concept 62 JBV 1 flash concept 64 ...

Page 72: ...ure users Manage connection settings depends on the tools you are using Phoenix is now ready for FLS 4S Point Of Sales flash device use If you use FPS 8 Update FPS 8 SW Activate FPS 8 Update JBV 1 docking station SW only when needed Phoenix is now ready to be used also with FPS 8 flash prommer and other tools The Phoenix Service Software installation contains Service software support for all phone...

Page 73: ...update packages are used they should be used after Phoenix and data packages have been installed The phone model specific data package includes all changing product specific data product software Binary files files for type label printing validation file for the Faultlog repair data reporting system all product specific configuration files for Phoenix software components Please refer to Service Ma...

Page 74: ...ions on the screen Administrator rights may be required to be able to install Phoenix depending on the Operating System If uninstalling or rebooting is needed at any point you will be prompted by the Install Shield program If at any point during installation you get this message Dongle is not found and installa tion can t continue Possible reasons may be defective or too old PKD 1Dongle five digit...

Page 75: ...Page 8 2005 Nokia Corporation Issue 2 06 2005 Click Next in Welcome dialog to continue Choose destination folder it is recommended to use the default folder C Program Files Nokia Phoenix Choose Next to continue You may choose another location by selecting Browse not recommended ...

Page 76: ...structions Company Confidential RH 75 Issue 2 06 2005 2005 Nokia Corporation Page 9 Setup copies the components progress of the setup is shown Please wait Drivers will be installed and updated please wait the process may take several minutes ...

Page 77: ...ructions Nokia Customer Care Page 10 2005 Nokia Corporation Issue 2 06 2005 to complete If the operating system does not require rebooting Windows 2000 XP the PC com ponents are registered right away Click Finish to finalize Phoenix is ready for use ...

Page 78: ...ting system used requires restarting your computer Windows 98 SE ME the Install Shield Wizard will tell you about it Select Yes to reboot the PC imme diately and No to reboot the PC manually afterwards After the reboot components are registered and Phoenix is ready for use Note that Phoe nix doesn t work if components are not registered ...

Page 79: ...S can be used right away FPS 8 can be used after updating Flash Update Package files to it If reboot is not needed components are registered after copying them If restarting of your computer is not needed Click Finish to exit the setup Phoenix is now ready for use Now the installation of Phoenix Service SW is ready and it can be used after installing Phone model specific Phone Data Package for Pho...

Page 80: ...puter hard disk Close all other programs Run the application file e g phoenix_service_sw_a10_2003_33_5_22 exe Newer version of Phoenix will be installed Driver versions are checked and updated if necessary When you update the Phoenix from old to new version e g update from 2003_9_2_3 to 2003_33_5_22 the update will take place automatically without uninstallation f you try to update the Phoenix wit...

Page 81: ...are Page 14 2005 Nokia Corporation Issue 2 06 2005 Uninstalling Phoenix Uninstallation can be done manually from Windows Control Panel Add Remove Pro grams Choose Phoenix Service Software and click Add Remove Choose Remove to uninstall Progress of the uninstallation is shown ...

Page 82: ...2005 2005 Nokia Corporation Page 15 If the operating system does not require rebooting select Finish to complete If the operating system used requires rebooting Install Shield Wizard will tell you about it Select Yes to reboot the PC immediately and No to reboot the PC manu ally afterwards ...

Page 83: ...ction before completely reinstalling Phoenix Note that the original installation package e g phoenix_service_sw_a10_2003_33_5_22 exe must be found on your PC when you run the repair setup Run Windows Control Panel Add Remove Programs choose Phoenix Service Soft ware and click Add Remove In the following view choose Repair Phoenix will reinstall components and register them procedure is the same as...

Page 84: ...H 18_dp_v_XX_XX_MCUSWx_xx exe to your computer e g C TEMP Close all other programs Run the application file e g RH 18_dp_v_XX_XX_MCUSWx_xx exe and follow instructions on the screen Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs meaning that certain version of Phoenix can only be used with certain version of Data Package Always use t...

Page 85: ...se Next to continue From this view you can see the contents of the Data Package Read the text carefully There should be information about the Phoenix version needed with this data package Choose Next Confirm location and choose Next to continue Install Shield checks where the Phoenix application is installed and the directory is ...

Page 86: ...Nokia Customer Care Service Software Instructions Company Confidential RH 75 Issue 2 06 2005 2005 Nokia Corporation Page 19 shown Choose Next to continue Choose Next to start copying the files ...

Page 87: ...e installed Please wait Choose Finish to complete installation You now have all phone model specific files installed in your Phoenix Service SW Now Phoenix can be used to for example flash phones and print type labels after configuring users managing connections FLS 4S can be used right away FPS 8 can be used after updating Flash Update Package files to it ...

Page 88: ...asked if you want to uninstall the version you have on your PC Answer OK to uninstall Cancel if you don t want to uninstall Older versions of data packages do not need to be uninstalled Older versions of data packages don t need to be uninstalled unless instructions to do so are given in the readme txt of the data package and bulletins concerning the release Please read all related documents caref...

Page 89: ...2 2005 Nokia Corporation Issue 2 06 2005 Configuring users Start Phoenix Service SW and Login To add new user choose Edit If user ID is already configured choose your own user ID from the list and choose OK Choose Add to continue Type in your name and Initials to fields and choose OK ...

Page 90: ...ustomer Care Service Software Instructions Company Confidential RH 75 Issue 2 06 2005 2005 Nokia Corporation Page 23 User has now been created choose OK You are now able to login with this user name choose OK ...

Page 91: ...Start Phoenix Service SW and Login Choose Manage Connections From File Menu Existing connections can be selected edited deleted and new ones created by using this dialog A connection can be created either manually or by using a Connection Wizard To add new connection choose Add and select if you want to create it manually or by using the Wizard ...

Page 92: ...US COM Port Virtual COM Port used by FLS 4S Please check this always To check please go to Windows Control Panel FLS Virtual Port Configuration To check please go to Windows Control Panel FLS Virtual Port Configuration B For FPS 8 Flash Prommer choose following connection settings Media FPS 8 Port Num COM Port where FPS 8 is connected COMBOX_DEF_MEDIA FBUS Choose Finish to complete If you use the ...

Page 93: ...ed and can be used after closing the Manage Connections window Selected connection will be shown on the right hand bottom corner of the screen To use the selected connection connect the phone to Phoenix with correct service tools make sure that it is switched on and select Scan Product When the Product is found Phoenix will load product support and when everything is ready name of the loaded produ...

Page 94: ...e the Phoenix installation always includes the latest flash update package files for FLS 4S FPS 8 Separate installation package is for flash support files is available and the files can be updated according to this instruction if updates appear between Phoenix data package releases Installing flash support files If you are not using separate installation package you can skip this section and conti...

Page 95: ...eally want to downgrade uninstall newer files manually from Control Panel and then re run the installation again If an older version exists on your PC and it needs to be updated Choose Next to con tinue installation It is highly recommended to install the files to the default destination folder C Pro gram Files Nokia Phoenix Choose Next to continue You may choose another location by selecting Brow...

Page 96: ...uctions Company Confidential RH 75 Issue 2 06 2005 2005 Nokia Corporation Page 29 Installation continues Choose Finish to complete procedure FLS 4S can be used right after Flash Update Package is installed FPS 8 must be updated by using Phoenix ...

Page 97: ...x Service Software Select FPS 8 FPS 8C maintenance from Flashing menu When new FPS 8 flash update package is installed to computer you will be asked to update the files to your FPS 8 prommer Select Yes to update files Update procedure takes a couple of minutes please wait until you are notified that update has been successful Choose OK and close FPS8 Maintenance UI 02 0 0 ...

Page 98: ...e update FPS 8 sw can also be updated by pressing Update button and selecting appropriate fps8upd ini file under C Program Files Nokia Phoenix Flash directory All files can be loaded separately to FPS 8 To do this just press right mouse button in Flash box files window and select file type to be loaded More information and help can be found from the Help dialog ...

Page 99: ...repair box must be first deactivated Activation Before FPS 8 can be successfully used for phone programming it must be first activated Fill in first FPS 8 activation request sheet in the FPS 8 sales package and follow the instructions in the sheet When activation file is received e g 00000 in copy it to C Program Files Nokia Phoenix BoxActivation Directory on your computer This directory is create...

Page 100: ...ia Corporation Page 33 Select Activate from the FPS8 8C Maintenance UI The activation file you saved to C ProgramFiles Nokia Phoenix BoxActivation directory will be shown e g 00000 in check that it is correct Box will be activated when you choose Open Turn FPS 8 power off and on to complete activation ...

Page 101: ...Nokia Corporation Issue 2 06 2005 Deactivation Start Phoenix Service Software Select FPS 8 FPS 8C maintenance from Flashing menu Select Deactivate from the FPS8 8C Maintenance UI Confirm Deactivation by choosing Yes Box will be deactivated Turn FPS 8 power off and on to complete deactivation ...

Page 102: ...ferent service functions The JBV 1 docking station contains software firmware which can be updated You need the following equipment to be able to update JBV 1 software PC with USB connection Operating system supporting USB Not Win 95 or NT USB cable can be purchased from shops or suppliers providing PC hardware and accessories JBV 1 docking station External power supply 11 16V Before installation ...

Page 103: ...NOT CONNECT THE USB CABLE JBV 1 TO YOUR COMPUTER YET Run Jbv1_update zip file and start SW Installation by double clicking Setup exe Files needed for JBV 1 package setup program will be extracted Installation begins please read the information shown and choose Next to continue Use suggested destination folder where JBV 1 SW Package will be installed and choose Next to continue ...

Page 104: ...tware Instructions Company Confidential RH 75 Issue 2 06 2005 2005 Nokia Corporation Page 37 Select Full Installation and choose Next to continue Program folder will be created Choose Next to continue Software files will be installed ...

Page 105: ... Page 38 2005 Nokia Corporation Issue 2 06 2005 After successful installation choose Finish to complete NOW YOU CAN CONNECT THE USB CABLE JBV 1 TO YOUR COMPUTER Connect power to JBV 1 11 16V DC from external power supply then connect USB Cable between JBV 1 USB connector and PC ...

Page 106: ...e is no previously installed JBV 1 Firmware update package installed on your com puter Windows will detect connected USB cable and detect drivers for new HW You will be prompted about this please follow the instructions and allow Windows to search and install the best Drivers available If there is a previously installed JBV 1 Firmware update package v 17 or older on your computer please update the...

Page 107: ...e version read from your JBV 1 is not the latest one available v 17 or older it needs to be updated to version 18 by choosing Update Firmware To update your JBV 1 to new version 18 choose file JBV1v18 CDE and Open Please wait it takes a while until you can hear a click from the JBV 1 The older sw file JBV1v17 CDE is visible in this view only if the previous JBV 1 SW pack age has been installed on ...

Page 108: ...ion Adapter Note RF tunings must be carried out in MJ 30 module jig JBV 1 Power to JBV 1 should be supplied from an external DC power supply not FPS 8 prommer JBV 1 input voltages Maximum 16 VDC Nominal input for RF tunings is 12 V DC Figure 1 Service concept for baseband tunings Item Type Description 1 JBV 1 Docking station 2 DA 27 Docking station adapter 3 AXS 4 DC9 DC9 cable 5 PCS 1 Power cable...

Page 109: ...tings of the phone Preparation for EM Calibration Connect the DC Cable SCB 3 between JBV 1 and Vin of the Phone for Charger calibration Connect 12 15 V from the Power Supply to JBV 1 NOTE Check that the connection is F BUS does not work with M BUS Select Tuning Energy Management Calibration Energy Management values to be calibrated are checked Select Read from Phone to show the current values in t...

Page 110: ...ze Battery Temperature etc are saved Close the Energy Management Calibration dialog to end tuning You must manually switch the phone on after exiting Energy Management Calibration dia log Table 1 Parameter Min Max Note ADC gain 25400 29000 VBatt BSI BTemp DC offset 50 50 ADC voltage offset BSI gain 970 1100 ADC BSI calibration gain BTEMP gain 2075 2275 ADC BTEMP calibration gain VBAT gain 10000 11...

Page 111: ...d LCD Contrast Tuning Extra equipment not needed This function is used to calibrate the LCD Contrast Must be done when LCD module is changed and there is considerable difference in the con trast Select Testing Display Tune Move the sliders to reach good LCD contrast Close the Display tune dialog to end tuning ...

Page 112: ...onding menu items in the Service SW may be different If baseband tunings are needed they should be completed before the RF tunings Avoid unnecessary tuning factory tuning values are always the most accurate ones NOTE RF tunings need to be done ONLY if any RF block component is replaced Screen shots described in this document may change as the service software is developed Kindly refer to the Phoen...

Page 113: ...be carried out in the MJ 36 Module Jig Power to MJ 36 must be supplied from an external DC power supply not FPS 8 prommer MJ 15 input voltages Maximum 5 VDC Nominal input for RF tunings is 4 2 V DC Minimum 3V DC Remember the cable attenuation when setting required RF levels Figure 2 RF tuning setup Item Type Service accessory 1 MJ 36 Module jig 2 PCS 1 DC power cable 3 XCS 1 Modular cable 4 DAU 9S...

Page 114: ...equipment RF generator and TX measuring device except voltage supplier NOTE Automatic tuning is ALWAYS the primary tuning mode Manual tuning is not recom mended Following diagram describes how the Autotune component is located in the TSS architecture Figure 3 Autotune component in TSS architecture Autotune is a pair of two different components One is User Interface and the other is FunctioN al UI ...

Page 115: ...one with Phoenix using Auto Tune component When you measure the losses you have to be very careful because these values affect directly how well the phone is tuned NOTE This component is only for Auto Tune uses Components are protected by PKD 1CS PKD 1NS PKD 1 and PKD 1P dongles using standard TSS protection procedure Autotuning itself is possible with all these dongles but with PKD 1P and PKD 1 d...

Page 116: ...wer supply Product specific module jig RF splitter and cables RF equipment only one of each is needed Tx Agilent E4406 VSA series transmitter tester Agilent E4445 PSA series transmitter tester Rohde Schwarz FSE family of Signal Analyzers Rohde Schwarz FSIQ family of Signal Analyzers Rx Agilent ESG family of RF Signal Generators Rohde Schwarz SME family of Signal Generators ...

Page 117: ...sses and uses them automatically If several TX tuning devices are connected this component uses Agilent VSA or PSA In RX side Agilent has highest priority Protection Components are protected by PKD 1CS PKD 1NS PKD 1 and PKD 1P dongles using stand ard TSS protection procedure Autotuning itself is possible with all these dongles but with PKD 1P and PKD 1 dongles user is not able to set the loss ...

Page 118: ...SM1900 ch 661 The alignments and calibrations must be performed in the order shown in Phoenix to give reli able results The way to save data to the phone and to load data from the phone is made dif ferent in the various tunings Always look what is shown in the windows regarding these issues and act accordingly In some windows the saving is done without any warning or second ap proval as soon as yo...

Page 119: ...ight 2005 Nokia All Rights Reserved Figure 5 RX calibration values for GSM900 and GSM850 Figure 6 RX calibration values for GSM1800 and GSM1900 Press the OK button and then the Save Continue button Follow the description in Phoenix setting up the signal generator as described ...

Page 120: ... internal specifications you can not save them and you will have to leave the tuning without saving Select manual tuning and press Start You will now be guided through the 9 steps Each step asks you to set the generator to a certain frequency and when you press OK the next step comes up After every step the value found is shown in bold Figure 7 RX Band Filter Response Compensation stages example W...

Page 121: ...e the lower band to be able to tune the higer band You can stop at any time by switching off the menu If the values are outside internal specifications you can not save them and you will have to leave the tuning without saving Press start and follow the instructions on the pop up window Figure 8 TX power level tuning GSM900 and GSM850 Figure 9 TX power level tuning GSM1800 and GSM1900 ...

Page 122: ...values for GSM900 and GSM850 Figure 11 TX Power Level Tuning values for GSM1800 and GSM1900 Tune the highlighted values to the wanted power Use average burst power Tune the base level to 25dBm When done press Save Continue If you tune the low band the first band Phoenix will auto matically shift from low band to high band At the same time the intermediate values are calcu lated but that is first s...

Page 123: ... Tuning Tx IQ tuning TX Data Type random for a GSM tester like CMU200 or 1 0 for SPA measuring CMD55 shows the same as a spectrum analyzer when I Q tuning is selected CMU200 shows the carrier and sideband suppression directly as figures in the modulation mode Press Start Figure 12 GSM900 and GSM850 Figure 13 GSM1800 and GSM1900 ...

Page 124: ...ed settings and press OK Figure 14 GSM900 and GSM850 Figure 15 GSM1800 and GSM1900 Begin tuning with data from selected place Tune DC offset values to lowest carrier Use Side arrows or Tune Amplitude and phase to lowest sideband When satisfied with the result press Next The sidebands should hardly be visible Or for CMU200 the supression should be better than 40dBc ...

Page 125: ... call It works very much like a call but you have control via the PC and not via the tester If you want to tune or calibrate at other channels or levels than the default for that function you can activate RF control at the same time and change the wanted parameters If you want to tune at other channels than the default then you must select it first in RF control and then start the tuning ...

Page 126: ...FPS 8 flash concept Figure 16 FPS 8 flash concept Item Type Description 1 SF 33 Point Of sales flash loading adapter 2 FLC 2 Power cable 3 XCS 4 Modular cable 4 FPS 8 Flash prommer box sales pack 5 AXP 8 included in FPS 8 sales pack FLS 4S sales package US 6 AXS 4 included in FPS 8 sales pack D9 D9 cable 7 0730090 Software protection key ...

Page 127: ...kia Customer Care 60 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved 8 ACF 8 included in FPS 8 sales pack AC charger 9 SF 12 SRAM module 3pcs needed inside FPS 8 Item Type Description ...

Page 128: ...ure 17 POS flash POS flashing can also be used with USB connection USB cable can be purchased from shops or suppliers providing PC hardware and accessories Item Type Description 1 SF 33 Point Of sales flash loading adapter 2 XCS 1 Service cable 3 FLS 4S FLS 4S sales package EMEA 4 FLS 4S FLS 4S sales package APAC 5 FLS 4S FLS 4S sales package US ...

Page 129: ...eeded for RH 53 54 Care AMS SW ypdate when the system is placed in the module jig MJ 36 and con nected through an FPS 8 set up Item Type Description 1 MJ 36 Module jig 2 PCS 1 Power cable 3 XCS 1 Modular cable 4 FPS 8 Flash prommer box sales pack 5 AXP 8 included in FPS 8 sales pack Printer cable 6 AXS 4 D9 D9 cable 7 PKD 1 Software protection key 8 ACF 8 included in FPS 8 sales pack AC charger 9 ...

Page 130: ...upply MJ 36 input voltage normal 6V maximum 12V Ensure that the jumper is set open for voltage regulation before the external pow er supply is connected When FPS 8 is used as the power supply 4V the jumper should be set close to bypass regulator EM calibrations including Zocus are only done with JBV 1 Module jig MJ 36 does not support Zocus calibration for RH 53 54 Without shielding can I208 MJ 36...

Page 131: ...sed for BB and Rf calibration as well EM calibration including Zocus should be carried out with JBV 1 and DA 27 Item Type Description 1 JBV 1 Docking station 2 DA 27 Docking station adapter 3 XCS 4 Modular cable 4 PCS 1 DC power cable 5 DAU 9S Service FBUS cable 6 AXP 8 included in FPS 8 slaes pack Printer cable 7 AXS 4 included in FPS 8 slaes pack D9 D9 cable 8 PKD 1 Software protection key 9 SF ...

Page 132: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved 5 Service Tools ...

Page 133: ...RH 53 54 Nokia Customer Care 5 Service Tools 2 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 134: ...Copyright 2005 Nokia All Rights Reserved RH 53 54 5 Service Tools Nokia Customer Care Table of Contents Page No Service Tools 5 Custom Service Tools 5 Standard service tools 7 Service Cables 10 Docking Station Adapter Working Instruction 12 ...

Page 135: ...RH 53 54 Nokia Customer Care 5 Service Tools 4 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 136: ...king Station is used for analysis of Mbus Fbus RF and audio connections Pack of test 10 test pins to be used with SF 33 and DA 27 Spare lock part for DA 27 Spare lock part for DA 27 MJ 36 Module Jig This jig allows phone PWB level service and troubleshooting Com ponents must be protected against over voltage and over current RJ 39 Soldering Jig Used for soldering and as a rework jig for system mod...

Page 137: ...005 Nokia All Rights Reserved Product Service Tool Photo Description Info SF 33 POS Flash Adapter The flash adapter allows FBUS MBUS connections for flashing Pack of test 10 test pins to be used with SF 33 and DA 27 ST 12 Rework stencil Front End Module FEM RJ 51 Rework Jig To be used with ST 12 ...

Page 138: ... tool This requires the XCS 1 cable and ACP 8U for operation FPS 8 Flash Prommer The Flash Prommer FPS 8 is used for heavy flash FPS 11 Parallel Flash Prommer Flashing several units max 8 at one time The FPS 11 multi prom mer will replace FPS 8C JBV 1 Docking Station The Docking Station and the Dock ing Station Adapter are needed for Mbus Fbus RF and audio connec tions This setup allows connection...

Page 139: ...Without the dongle present it is not possible to use the service software Printers or other periph eral devices can be connected to the PC through the dongle if needed Caution Make sure that you have switched off the PC and the printer before making connections Caution Do not connect the PKD 1 to the serial port You may damage your PKD 1 SPS 2 Soldering Paste Spreader SRT 6 SRT 6 Opening Tool Open...

Page 140: ...cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera bit T6 867 4TX 6x50 Wera bit T6 867 4 6IPx50 Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 W...

Page 141: ...9 service cable is used to connect two 9 pin connec tors e g between PC and FPS 8 AXS 4 length is 2 meters DAU 9S MBUS Cable The MBUS cable DAU 9S has a modular connector and is used between PC serial port and for example the MJ 36 FLC 2 DC Cable FLC 2 is used to supply a control led operating voltage PCS 1 Power Cable The Power Cable PCS 1 is used to connect the service tools JBV 1 MJ 36 to an ex...

Page 142: ...ce Tool Photo Description Info XCS 1 Service Cable The XCS 1 Service Cable is used to connect FLS 4S to SF 33 XCS 4 Modular Cable XCS 4 is a shielded cable one specially shielded conductor mod ular cable for flashing and service purposes XRF 1 RF Test Cable RF cable XRF 1 is used to connect e g Module Jig MJ 36 to RF mea surement equipment ...

Page 143: ...Adapter Working Instruction Working instructions for docking station adapter DA 27 Insert the DA 27 like a battery start at the battery connector side First press the phone as shown in figure 1 then push down the phone and release the unit First move the phone as shown in figure 1 then lift the phone carefully Now remove the phone from DA 27 ...

Page 144: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia Corporation All rights Reserved 6 Disassembly and Assembly Instructions ...

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Page 146: ...FIDENTIAL 3 Copyright 2005 Nokia All Rights Reserved RH 53 54 6 Disassembly and Assembly Instructions Nokia Customer Care Table of Contents Page No RH 53 54 Disassembly 5 Domesheet Exchange instructions 12 RH 53 54 Reassembly 14 ...

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Page 148: ...rtant to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged 1 Insert the Flash Adapter SF 33 by starting at the Battery Connector side 2 First press the locking of the Flash Adapter and then push it into the bottom side of the phone do not use too much force 3 When removing the Flash Adapter press the locking as shown in the picture 4 Take away ...

Page 149: ...ate is attached to the Hinge Spring with two adhesive tapes To avoid the snaps from breaking it is important that the Backplate is at first lifted on the right side referring to the NOKIA logo 4 Now remove the Backplate adhesive If necessary clean the Backplate and the Hinge Spring before attaching using new Backplate Adhesives 5 A Face Assy is attached with snaps to the B Cover Lower Block Releas...

Page 150: ... the B Cover Upper Block carefully 9 Protect the inner side of the Window with a plastic film 10 Unscrew the four Torx Plus size 6 screws of Upper Block For assembly the reverse order and a Torx Plus driver with a torque of 27Ncm has to be used 11 Unscrew the four Torx Plus size 6 screws of Lower Block For assembly the reverse order and a Torx Plus driver with a torque of 27Ncm has to be used 12 N...

Page 151: ...on the defective Block of the unit For e g LCD Vibra IHF Speaker fault start dis assemble upper part Microphone Keymat Charger fault start disassemble lower part 14 Placement of the Coax Cable in the Lower Block 15 Placement of the Coax Cable in the Hinge 16 Placement of the Coax Cable in the Upper Block 17 Placement of the Coax Cable in the IHF Antenna Chamber 18 Open the Coax Connector of the En...

Page 152: ...assembling at Engine Module side 21 Unscrew the two Torx Plus size 5 screws from Lower Block For assembly a Torx Plus driver with a torque of 6Ncm has to be used 22 Put the Lower Block on the Upper Block as shown in the Picture 23 Lift the shown side of the Flex Connector carefully by using the Flex Opening Tool as a lever 24 Now open the Connector carefully 25 Separate the Modules 26 Open the hoo...

Page 153: ...Antenna Chamber 29 Remove the Antenna Chamber 30 Release the four hooks carefully by using the SRT 6 31 Separate the C2 Cover from LCD CAN Assy 32 Use tweezers when removing the Vibra Motor 33 Open the LCD Connector by using the SRT 6 care fully 34 Place the SRT 6 between LCD and the LCD Can as shown in the picture and lever out the LCD carefully 35 Release the four springs of Key Dome Shield ...

Page 154: ... Nokia All Rights Reserved RH 53 54 6 Disassembly and Assembly Instructions Nokia Customer Care 36 Now the Key Dome Shield can be removed 37 The Engine Module can be removed easily 38 System Connector and Microphone drop out when turning the Shielding Can ...

Page 155: ...e instructions 1 Take care not to damage the LED s when exchanging the Domesheet Start with SRT 6 as shown in the pic ture 2 Tweezers can be used to remove the defective Domesheet 3 Take the new Domesheet with tweezers 4 Place the Domesheet in the Key Dome Shield 5 Place the Dome Sheet straps into the slot of the Key Dome Shield 6 Same procedure on the opposite side ...

Page 156: ...d the screw holes of Domesheet and the Key Dome Shield are congruent to each other 8 Place the Key Dome Shield with the Domesheet on the Engine Module exactly and press on the Domesheet carefully Check if the Domesheet is correctly stuck to the Engine Module 7 Remove the Key Dome Shield again 8 Press on the Domesheet carefully Ensure also that there are no open edges or air gap ...

Page 157: ...54 Nokia Customer Care 6 Disassembly and Assembly Instructions 14 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved RH 53 54 Reassembly The reassembly takes place in reversed order ...

Page 158: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia Corporation All Rights Reserved 7 Troubleshooting Instructions ...

Page 159: ...RH 53 54 Nokia Customer Care 7 Troubleshooting Instructions 2 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 160: ...ignal path 22 PLL 23 RF Key component placement 26 Troubleshooting 27 Common circuit 27 Power Supply Configuration 27 General instructions for Synthesizer troubleshooting 29 26 MHz Reference Oscillator VCXO 29 Example Signal Measured at VCXO output R420 30 VCO 30 Troubleshooting chart for the Synthesizer 31 Measurement points for the Synthesizer 32 Receiver Troubleshooting 35 Front End Module FEM ...

Page 161: ...hart for GSM900 transmitter 54 Logic signals for the Front End Module 55 Renesa FEM logic 55 RFMD FEM logic 56 Analog Power control signals TXC VPC VDET 56 I Q signals 58 Alignment 59 Manual alignment with Phoenix 59 RX calibration 59 RX Band Filter Response 62 Tx Power tuning 62 I Q tuning 64 RF control 67 Autotune RH 53 with CMU200 68 File adjustments 68 Phoenix setup 68 ...

Page 162: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 5 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Baseband Troubleshooting Baseband test points Figure 1 BB test points ...

Page 163: ...sue 2 06 2005 Copyright 2005 Nokia All Rights Reserved Figure 2 BB test points 2 Troubleshooting diagrams INOTE Since both D200 UEM and D400 UPP are underfilled they can not be replaced If either D200 or D400 is defective the whole PWB has to be discarded ...

Page 164: ...leshooting Phone is dead X105 VBAT 3 6VDC No Yes Check C103 L260 L261 L262 L263 L264 L265 C260 C261 C262 C263 C264 C265 Check X105 Yes No J402 PURX 1 8VDC 1 sec after power key is pressed C103 L260 L261 L262 L263 L264 L265 C260 C261 C262 C263 C264 C265 Voltage 3 6VDC R426 26 MHz clock min 300mVACpp probe Cin 10 13 pF 10M J404 Sleep clock is 32 768 kHz 1 8Vpp Check PW B Else defective D200 Check B2...

Page 165: ...ault The fault information messages could be Phone doesn t set FBUS_TX line low Because of the use of uBGA components it is not possible to verify if there is a short circuit in control and address lines of MCU UPP and memory flash Figure 4 Flash programming troubleshooting Flash prgramming does not work Error from prommer Phone doesn t set FBUS_TX line low Yes Check PW B Else defective D200 J409 ...

Page 166: ...ll run out after approximately 32 seconds Unfortunately the service routine can not be measured Figure 5 Phone jammed troubleshooting Power doesn t stay on or phone is jammed J404 Sleep clock 32 768 kHz 1 8Vpp Yes Check D450 Keymat Lightguide PWB Else defective D400 UI functionality and keys react to pressure Check PWB Else defictive D200 Yes No No J402 PURX 1 8VDC 1 sec after power key is pressed...

Page 167: ...Use common sense and experience to decide which test case to start error hunting at Figure 6 Troubleshooting when Contact Service message seen Display shows Contact Service EarDa MicDa between UPP and UEM Check PWB Else defective D200 or D400 MBUS interface between UPP and UEM AuxDa UEMInt between UPP and UEM Yes No SleepX SleepClk between UPP UEM Key is stucked TXI QD RXI QD SIM interface between...

Page 168: ...C231 Voltage 1 35VDC All during GSM frame call mode Use TXP on C646 as trigger Check C222 C223 C224 C225 C226 C227 PWB Else defective D200 or D400 J421 J422 J423 Check RF serial bus during GSM frame Logic HIGH 1 8VDC Logic LOW 0VDC RFBUSCLK J421 RFBUSDA J422 RFBUSEN1X J423 C222 C223 C224 C225 C226 C227 Voltage 2 78VDC All during GSM frame call mode Use TXP on C646 as trigger No Yes Check PWB Else ...

Page 169: ...charger Phone is OFF battery is completely empty 3 1VDC and no current from charger when connected Check F100 L100 V100 C100 R200 System connector L100 VCHAR 2 1VDC No Defective D200 Yes Phone is ON or OFF battery nominal voltage 3 6VDC and no current from charger when connected Check F100 L100 V100 C100 R200 System connector L100 VCHAR 3 6VDC No Defective D200 or D400 Yes ...

Page 170: ... Check X105 R202 R206 C240 R206 Voltage on R206 towards D200 is 0 8VDC when power is connected No Check PWB Yes R207 Voltage use scope on R207 towards D200 is 0 9VDC at peak Check X105 R202 R207 C220 No R200 Voltage on R200 towards D200 same as VBAT voltage Check R200 PWB Else defective D200 v R200 Voltage rises slowly on R200 towards D200 when charger is connected Check PWB Else defective D200 No...

Page 171: ...B Else defctive D200 No Error still present R165 Check voltage level on R165 towards UEM bias 2 1V Replace Z100 Yes Replace Mic and micboot Z100 Check Z100 is working correctly no short open circuit No R153 Check voltage level on R153 towards mic lines bias 1 0V 1 4V Check R153 R157 C151 C152 C153 C154 R171 PWB No Headset earpiece do not work and the isn t any mechanical problem Replace C183 and o...

Page 172: ...eadset microphone do not work and the isn t any mechanical problem Replace Z101 Defective D200 Z101 Check Z101 is working correctly No short open circuit No R151 Check voltage level on R151 towards UEM bias 1 0V 1 4V Check XMIC line to UEM D200 Check R166 R151 C171 R151 Check voltage level on R151 towards UEM bias 1 0V 1 4V No Yes Yes Error still present Check R156 C170 C174 C172 R169 No ...

Page 173: ...IO cap short circuitting 5 Voltages SIM startup sequence Board to Board connector pin17 6 Change main PWB UEM The hardware of the SIM interface from UEM D200 to the SIM connector can be tested with out a SIM card When the power is switched on the phone first check for a 1 8V SIM card and then a 3V SIM card The phone will try this four times whereafter it will display Insert SIM card VSIM Board to ...

Page 174: ...orrupt ed e g data signal levels are wrong The first data is always ATR and it is sent from card to phone For reference a picture with normal SIM power up is shown below Vibra failure 1 Flex B2B connector pressed in 2 Change C2 cover assembly new vibra Vibra works 3 Change LCD can assembly new flex works 4 Change main PWB UEM Normal SIM power up sequence Ch1 VSIM Ch2 RESET Ch3 CLOCK Ch4 DATA ...

Page 175: ...or Contact problem Mechanical problem counterweight is blocked Defective or missing vibra Defective UEM Software error Contact problem Defective vibra Defective UEM Yes Is there sufficient vibration No Vibra is constantly switched on Software error Defective UEM Short circuit Yes Intermittent vibration Bad connection Defective vibra Yes No Defective vibra Mechanical problem counterweight hits LCD ...

Page 176: ...e 1 Flex B2B connector pressed in 2 Display B2B connector pressed in press through hole in C2 cover assembly 3 Change display works 4 Change LCD can assembly for new flex works 5 R316 LCDRESETX missing Fold detection failure 1 Check if magnet is mounted on bottom side of C2 cover assembly with a spare screw 2 Check if N306 Hall IC is mounted Note Don t try and rework flex Handling is likely to cau...

Page 177: ...RH 53 54 Nokia Customer Care 20 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page intentionally left blank ...

Page 178: ... The probe used in the following is 10MΩ 8pF passive probe If us ing another probe then bear in mind that the voltages displayed may be slightly dif ferent Always make sure the measurement set up is calibrated when measuring RF parameters on the antenna connector Remember to include the loss in the module repair jig and the coaxial cable when realigning the phone Most RF semiconductors are static ...

Page 179: ...f Mjoelner is divided into a LNA and Pre Gain amplifier before the mixers The output from the mixer is fed to Baseband part of Mjoelner where the signals amplified in the BBAMP aand low pass filteret in LPF1 before the DC compensation circuits in DCN1 The DCN1 output is followed by a controlled attenuator and a second lowpass filter LPF2 The out put from LPF2 is DC centeret in DCN2 before being fe...

Page 180: ...s used All blocks for the PLL except for the VCO reference X tal and loopfilter is located in the Mjoelner IC N600 The reference frequency is generated by a 26MHz Voltage Controlled X tal Oscillator VCXO located in the Mjoelner IC Only the X tal is external 26MHz is supplied to BB where a divide by 2 circuit located in the UPP IC generates the BB clock at 13MHz The reference frequency OUTHP OUTHM ...

Page 181: ...charge pump to either charge or discharge the capacitors in the loopfilter By charging discharging the loopfilter the control voltage to the VCO changes and the LO frequency will change Therefore the PLL will make the LO frequency stay locked to the 26MHz VCXO frequency The loopfilter consists of the following components C639 C641 and R618 R619 The PLL is operating at twice the channel center freq...

Page 182: ...DDPLL VDDXO VREF 1 VDDDL VDDDIG VDDBBB VBB 1 8V Digital Control 2 7k Vcp supply filter SENSE RESETX INPLO INMLO VVCO PA vendor indication Rpa Ref filte r 3 RFBUSX RFBUSDA RFBUSCLK Synth supply filter Ref clk set VCXO supply filter VR5 VR3 VR7 RFCONV_0 9 VIO VCOSENSE VR2 Main Bias Circuit Resistor Ext R2H R2 VDDRXBB Sensor BIST Temp VDDTX 33k Hitachi 82k RFMD I O level shift Buf AGC VCXO Bias R2H R...

Page 183: ...component placement Figure 17 RF key component placement Table 2 Key component placement tABLE N600 Mjoelner RF IC Z601 PCN RX SAW High band RX SAW filter Z602 EGSM RX SAW Low band RX SAW filter Z603 EGSM TX SAW Low band TX SAW filter B600 26 MHz crystal G600 VCO 3 6 GHZ VCO N700 Front End Module FEM X700 RF connector ...

Page 184: ...checked The power supply configuration used in the phone is shown in the block diagram below Figure 18 Power supply configuration UEM Internal Mjoelner VCO module Front End Module Vbat VCO VR7 2 78 V 3 45 mA VIO Digital com interface 1 8 V 4 5 150 mA VR6 LNA and Pre gain BB Section 2 78 V 3 50 mA VrefRF01 Ref volt for Mjoelner 1 35 V 2 100 uA PLL charge pump VR1a 4 75 V 3 10 mA PLL Counters PLL Pr...

Page 185: ... for both RX and TX in both bands Lowband and Highband The VCO frequency is divided by 2 for Highband op eration or by 4 for Lowband operation inside the Mjoelner IC Supply name RF Supply name UEM Min Typ Max Unit VCP VR1A 4 54 4 75 4 9 V VTX VR2 2 64 2 78 2 86 V VXO VR3 2 64 2 78 2 86 V VPLL VR5 2 64 2 78 2 86 V VRX VR6 2 64 2 78 2 86 V VVCO VR7 2 64 2 78 2 86 V VBB VIO 1 72 1 8 1 88 V VREF2 Vref...

Page 186: ... Oscillator VCXO The 26 MHz oscillator is located in the Mjoelner IC N600 The coarse frequency for this oscil lator is set by an external crystal B600 The reference oscillator is used as a reference fre quency for the PLL synthesizer and as the system clock for BaseBand The 26MHz signal is divided by 2 to achieve 13MHz inside the UPP IC D400 The 26 MHz signal from the VCXO can be measured by probi...

Page 187: ...o the Local oscillator input of the Mjoelner IC N600 where the fre quency is divided either by 2 or 4 in order to generate all channels in EGSM and PCN respectively Frequency of the VCO is controlled by a DC voltage Vctrl coming from the loop filter The loopfilter consists of the components R618 R619 and C639 C641 Range of the Vctrl when the PLL is running locked is 0 4V 4 3V Even if the PLL is no...

Page 188: ...pply C618 2 78Vdc Osciloskope VCXO output R420 26MHz approx 700mVpp Osciloskope VXO Power supply C620 2 78Vdc Osciloskope PLL Power supply C614 C634 All 2 7Vdc Spectrum analyser VCO output R640 some signal between 3 and 4 GHz PLL block functional Check UEM SW Phone not in function VCXO is not functional Check crystal B600 Check R605 SW Phone not in function Check UEM SW Phone not in function Check...

Page 189: ...ing to the UPP clock input in BaseBand In this case check the following Turn on the phone and check VCXO Power supply C620 2 7V VCXO output R420 end not connected to C420 is 26MHz and approx 700mVpp If this is not the case check the reference crystal B600 and Mjolner N600 as well as R420 R426 C420 C426 Measurement points for the Synthesizer Figure 22 Measurement points for Synthesizer VXO C620 VXO...

Page 190: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 33 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Figure 23 Measurement points for the VCO VCO out R640 VVCO C624 Vctl ...

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Page 192: ...rol should be active Renesas FEM control is used when R629 is 18K and RFMD FEM control is used when R629 is 82K If the FEM is exchanged with an other type the R629 must be changed too Renesa FEM logic Table 5 Renesa FEM logic RFMD FEM logic Table 6 RFMD FEM logic Mode Vtx BS VC1 VC2 VTX_B_P VTX_B_P Vant1 Vant2 Low Band RX 0 0 0 0 Low Band TX 1 0 1 0 High Band RX 0 1 0 0 High Band TX 1 1 0 1 Vtx BS...

Page 193: ...right 2005 Nokia All Rights Reserved Measurements points Measurement points for the receiver Figure 24 Measurement points for the FEM Figure 25 RX interface points between N600 SAW filters VC1 C708 VC2 C730 RX900 RX1800 VTX J700 BS C709 Z602out Z601out L602 603 END L610 612 END ...

Page 194: ...L 37 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Figure 26 Serial Bus interface measurement points Figure 27 I Q measurement points Mjoelner seriel interface RFBUSCLK RFBUSSENX RFBUSDA RESETX RXIP RXIM RXQP RXQM ...

Page 195: ... GSM850 RX Troubleshooting Connect the phone to a PC with the module repair jig Start Phoenix and establish connection to the phone Select File Scan for product CTRL R Select Testing RFcontrols Select Table 7 Band values The setup should now look like this Figure 28 RF controls Band GSM850 Active Unit RX Operation Mode Continuous Rx Tx Channel 190 AGC 9 ...

Page 196: ...kHz from generator to X700 GSM850 OK Spectrum analyser RX level FEM N700 at RX900 850 point 56 dBm Osciloscope check VC1 VC2 Vtx and BS according to logic table at N700 Check Mjoelner N600 Spectrum analyser SAW filter Z602 output 65dBm Check Z602 Spectrum analyser Check signal after inductors L602 and L603 65dBm Osciloscope VRX 2 78 Vdc C225 Check Mjoelner serial interface Check inductor L602 L603...

Page 197: ...L Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved By measuring with an oscilloscope at RXIP or RXQP on a working GSM 850 receiver this pic ture should be seen Signal amplitude peak peak 588 mV DC offset 1 33 V Figure 30 Measuring with oscilloscope ...

Page 198: ...Troubleshooting Connect the phone to a PC with the module repair jig Start Phoenix and establish connection to the phone Select File Scan for product CTRL R Select Testing RFcontrols Select Table 8 Band values The setup should now look like this Figure 31 Control values Band GSM1900 Active Unit RX Operation Mode Continuous Rx Tx Channel 661 AGC 9 ...

Page 199: ...71kHz from generator to X700 GSM850 OK Spectrum analyser RX level FEM N700 at RX900 850 point 56 dBm Osciloscope check VC1 VC2 Vtx and BS according to logic table at N700 Check Mjoelner N600 Spectrum analyser SAW filter Z602 output 65dBm Check Z602 Spectrum analyser Check signal after inductors L602 and L603 65dBm Osciloscope VRX 2 78 Vdc C225 Check Mjoelner serial interface Check inductor L602 L6...

Page 200: ... Nokia All Rights Reserved RH 53 54 Nokia Customer Care By measuring with an oscilloscope at RXIP or RXQP on a working GSM1900 receiver this pic ture should be seen Signal amplitude peak peak 588 mV DC offset 1 33 Figure 33 Measuring with the oscilloscope ...

Page 201: ...GSM900 RX Troubleshooting Connect the phone to a PC with the module repair jig Start Phoenix and establish connection to the phone Select File Scan for product CTRL R Select Testing RFcontrols Select Table 9 Band values The setup should now look like this Figure 34 Control values Band GSM900 Active Unit RX Operation Mode Continuous Rx Tx Channel 37 AGC 9 ...

Page 202: ...Offset 67 71kHz from generator to antenna pad GSM1800 OK Check RX TX switch at RX900 Z700 56 dBm Osciloskope check VC1 and VC2 at Z700 Signal 0Vdc Check Mjoelner N600 Spectrum analyser SAW filter Z602 output 65dBm Check Z602 Spectrum analyser Cehck signal after inductors L602 and L603 65dBm Osciloskope VRX 2 7 Vdc Check Mjoelner serial interface Check inductor L602 L603 Check Baseband Yes No No Ye...

Page 203: ...on a working GSM900 receiver this pic ture should be seen Signal amplitude peak peak 588 mV DC offset 1 33 V Figure 36 Measuring with oscilloscope General Instructions for GSM1800 RX Troubleshooting Connect the phone to a PC with the module repair jig Start Phoenix and establish connection to the phone Select File Scan for product CTRL R Select Testing RFcontrols ...

Page 204: ... 47 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Select Table 10 Band values The setup should now look like this Figure 37 Rf controls Band GSM1800 Active Unit RX Operation Mode Continuous Rx Tx Channel 700 AGC 9 ...

Page 205: ...1kHz from generator to X700 GSM1800 OK Spectrum analyser RX level FEM N700 at RX1800 1900 point 56 dBm Osciloscope check VC1 VC2 Vtx and BS according to logic table at N700 Check Mjoelner N600 Spectrum analyser SAW filter Z601 output 65dBm Check Z601 Spectrum analyser Check signal after inductors L610 and L612 65dBm Osciloscope VRX 2 78 Vdc C225 Check Mjoelner serial interface Check inductor L610 ...

Page 206: ...05 Nokia All Rights Reserved RH 53 54 Nokia Customer Care By measuring with an oscilloscope at RXIP or RXQP on a working GSM1800 receiver this pic ture should be seen Signal amplitude peak peak 588 mV DC offset 1 33 Figure 39 Measuring with oscilloscope ...

Page 207: ...RH 53 54 Nokia Customer Care 50 COMPA2005NY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 208: ... is similar meaning that the low band 850 900 MHz has similar values and the high band 1800 1900 MHz has similar values The only differences are which selection of product done in Phoenix Measurement points for the transmitter Figure 40 Front End Module FEM Figure 41 MjoelnerN600 test points VC2 C730 VC1 C708 VDET R713 X700 BS C709 VTX J700 VPC R712 R714 R711 Z603 in Z603 Out T600 Out T600 in TXI ...

Page 209: ... troubleshooting Apply an RF cable to the RF connector to allow the transmitted signal act as normal RF cable should be connected to measurement equipment or to at least a 10 dB attenuator otherwise the PA may be damaged Start Phoenix Service Software and Establish a connection to the phone e g FBUS Select File Scan for product CTRL R Select Testing RFcontrols ...

Page 210: ... Band values Select XX YY and ZZ according to the table below Table 12 Values Your screen should look like this Figure 43 Control values Band XX Active Unit TX Operation Mode Burst Rx Tx Channel YY TX Power level ZZ TX Data Type Random Phone XX YY ZZ RH 54 GSM850 189 5 RH 53 GSM900 37 5 RH 53 GSM1800 700 0 RH 54 GSM1900 661 0 ...

Page 211: ...ve probe giving an approximately 20 dB lower reading than indicate in the following figures Since the signal measured is bursted it is advised to set the analyzer to maxhold Figure 44 Troubleshooting chart for GSM900 transmitter Signal ok on GSM tester Power laccording to level Check channels and bands TX Power tuning working Check frequency TXC PLL Vdet I Q Check I Q SPA Burst Power Check PA inpu...

Page 212: ... other type the R629 has to be changed too Renesa FEM logic Table 13 Renesa FEM logic Mode Vtx BS VC1 VC2 VTX_B_P VTX_B_P Vant1 Vant2 Low Band RX 0 0 0 0 Low Band TX 1 0 1 0 High Band RX 0 1 0 0 High Band TX 1 1 0 1 Mjoelner N600 Attenuator R714 R711 Z603 T600 R611 R610 TXC R620 Max PW 1 6V Min PW 0 6 V TXP C646 2 7V Opamp C644 Max PW 1 2 V Min PW 0 65 32 5 dBm 29 5 dBm 2 dBm 4 dBm FEM N700 VC1 VC...

Page 213: ...it for highest power left side for lowest power In all the pictures TXP is used a the trigger point and is seen in the top of each picture The difference between the high band and the low band is that he high band signals looks the same with only small changes in level The activat ing of high band Vdet starts 5us earlier than for low band Vtx BS VC1 VC2 Mode VTX_B_P VTX_B_P Vant1 Vant2 Idle 0 0 0 ...

Page 214: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 57 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Figure 46 Power control signals High Power Low Power TXC TXC VPC VPC VDET VDET ...

Page 215: ... 58 COMPANY CONFIDENTIAL 2005 Copyright 2005 Nokia All Rights Reserved I Q signals The following diagrams show different situations of TX IQ measurements Depending on the time the modulation may cause the signal to look different ...

Page 216: ...r suitable device Default channels are 37 for GSM900 and 700 for GSM1800 Ch 190 and 661 for GSM850 1900 The alignments and calibrations must be performed in the order shown to give reliable results The way to save data to the phone and to load data from the phone is made different in the various tunings Always look what is shown in the windows regarding these issues and act ac cordingly In some wi...

Page 217: ...TIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved Follow the description in Phoenix setting up the signal generator as described Figure 48 Calibration tuning Press the OK button Figure 49 Calibration tuning Press the Save Continue botton ...

Page 218: ...TIAL 61 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Follow the description in Phoenix setting up the signal generator as described Figure 50 Calibration tuning Press the OK button Figure 51 Calibration tuning ...

Page 219: ...u need to make a tuning of the low band first to come to the high band You can stop at any time by switching off the menu If the values are outside internal specs you can not save them and have to leave the tuning without saving RX Band Filter Response Normally not needed in repair Tx Power tuning Select Tuning Tx Power Level Tuning Figure 52 TX tuning Press start and follow the instructions in th...

Page 220: ... set the TX data type to random so that the tester can trig on the signal Figure 54 TX tuning Tune the highlighted values to the wanted power Use average burst power Tune the base level to 25dBm When done press Save Continue and Phoenix will automatically shift from lowband to highband At the same time the intermidiate values are calculated but that is first seen next time you start a tuning Figur...

Page 221: ... the wanted power Use average burst power Tune the base level to 25dBm When done press Save Continue The intermediate results are then calculated The procedure has to be followed First low band tuning and then high band tuning You do not need to change anything I Q tuning Select Tuning Tx IQ tuning TX Data Type random for a GSM tester like CMU200 or 1 0 for SPA measuring CMD55 shows the same as a ...

Page 222: ...Issue 2 06 2005 COMPANY CONFIDENTIAL 65 Copyright 2005 Nokia All Rights Reserved RH 53 54 Nokia Customer Care Figure 57 i Q tuning Press Start Figure 58 I Q tuning ...

Page 223: ...e required settings and press OK Figure 59 I Q tuning Begin tuning with data from selected place Tune DC offset values to lowest carrier Use Side arrows or Tune Amplitude and phase to lowest sideband When satisfied with the result press Next The sidebands should hardly be visible Or for CMU200 the supression should be better than 40dBc Figure 60 I Q tuning ...

Page 224: ...e Side arrows or Tune Amplitude and phase to lowest sideband When satisfied with the result press Finish The sidebands should hardly be visible RF control The purpoase is to check the receiver or transmitter without going in call It works very much like a call but you have control via the PC and not via the tester If you want to tune or calibrate at other channels or levels than the default for th...

Page 225: ...ange the Baselevel init values so that the expected base coefficient is among them It is not absolutely needed but it speeds up the tuning Larger steps can be used but with lower accu racy Eventually change also the Coeff init values if the tuning deviates too much from the target The lowest coefficient must be very close to 0 Check how the power tuning goes and try with some changes In case of ed...

Page 226: ...omer Care With a PKD 1NS dongle the loss in cables and jigs has to be set and the jig type must be de fined to the product When that is done the PKD 1 donkle can be used and the losses can not be changed with that dongle Figure 64 Set loss Select or add a jig and define the losses Figure 65 Set loss 2 ...

Page 227: ...05 Copyright 2005 Nokia All Rights Reserved Make sure the product has the right type of jig At the moment new products like RH 54 can not be added Figure 66 Set loss 3 Note CMU200 Remember that CMU200 is left as it was set in the autotune Attenuation settings are at 0 ...

Page 228: ...Nokia Customer Care RH 53 54 Issue 2 06 2005 Copyright 2005 Nokia Corporation All Rights Reserved 8 System Module ...

Page 229: ...RH 53 54 Nokia Customer Care 8 System Module 2 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved This page left intentionally blank ...

Page 230: ...stics 15 Supply Voltage Ranges 15 Regulators Voltage Ranges 16 Interconnection Diagram 17 External Signals and Connections 17 Battery connector 17 Baseband RF interface 18 Internal Signals and Connections 18 Audio 18 Speaker Ringer Earpiece 19 Hinge flex connection 19 Baseband board clocks 21 Functional Description 22 Audio External 22 Headset Detection 22 PnPHF Detection 23 Audio Internal 24 Earp...

Page 231: ...itch 28 SIM Interface 29 SIM reader 29 SIM switch and card detection 30 Assembly 31 Flex 31 Test Interfaces 32 Connections to Baseband 32 Test points 33 RF Functional Descriptions 35 RF block diagram 35 Frequency synthesizers 35 VCXO 35 VCO 35 PLL Synthesizer Functional Description 36 Receiver 36 AGC 36 Transmitter 37 Dual band FEM 37 Power control scheme 37 ...

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Page 233: ...ntrolled bus Internal phone interface between UPP UEM DC Direct Current DCT4 0 Digital Core Technology generation 4 0 DSP Digital Signal Processor EMC Electro Magnetic Compatibility ESD Electro Static Discharge Fbus Fast Bus asynchronous message bus connected to DSP communications bus FPC Flexible printed circuit GENIO General Purpose Input Output GPRS General Packed Radio Services HW Hardware IF ...

Page 234: ...LL Phase locked loop PnPHF Plug and Play Handsfree PUP General Purpose IO PIO USARTS and Pulse Width Modulators PWB Printed Wired Board PWR_OFF UEM state where phone is off PWRONX Signal from power on key R D Research and development RESET UEM state where regulators are enabled RTC UEM internal Real Time Clock SIM Subscriber Identification Module SLEEP UEM power saving state controlled by UPP SPR ...

Page 235: ...RH 53 54 Nokia Customer Care 8 System Module 8 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved VMSTR VMSTR Master Reset threshold level ...

Page 236: ...stical parts for the transceiver RH 53 54 is a hand portable dualband GSM GPRS 900 1800MHz fold phone having the DCT4 generation baseband UEM UPP and RF MJOELNER circuitry The RH 53 platform also supports a GSM 850 1900 US variant called RH 54 RH 53 platform is based on common baseband engine 4 0 Technical Summary The baseband module contains 2 main ASICs named the UEM and UPP The module further m...

Page 237: ...s are located in the UPP The UEM ASIC handles the interface between the baseband and the RF section UEM pro vides A D and D A conversion of the in phase quadrature receive transmit signal paths and also A D and D A conversions of received and transmitted audio signals to and from the user interface The UEM supplies the analog signals to RF section according to the UPP DSP digital control RF ASIC M...

Page 238: ...ENTIAL 11 Copyright 2005 Nokia All Rights Reserved RH 53 54 8 System Module Nokia Customer Care Polyphonic ringing tones 2 white LED s for LCD Backlight 2 white LEDs for key mat 3 blue LED s for Light effect in key mat JAVA MMS GPRS ...

Page 239: ...tery voltage rises above VCOFF 3 0 3 2V within the watchdog time period and subsequently stays above VCOFF 2 7 2 9V for a minimum of 240 5ms If the battery voltage has not risen beyond VCOFF before the internal watchdog elapses the phone is forced into Power off mode instead Power off In this mode the phone is powered off but has a supply voltage The phone enters Power off mode from all other mode...

Page 240: ...s folded or unfolded etc Sleep mode The phone enters Sleep mode when the UPP goes into standby mode and forces the UEM into sleep mode by pulling SleepX low The UEM puts VCORE VIO and VFLASH1 into sleep mode and disables VANA and all of the RF regulators except VR2 VSIM is also put into sleep mode if supported by the SIM card The main oscillator 26MHz is also shut down and the 32 kHz sleep clock o...

Page 241: ...sabled Not used Disabled Not used VANA Enabled Enabled Disabled VIO Enabled Enabled Sleep mode VCORE Enabled Enabled Sleep mode VSIM Enabled voltage control led by software Disabled Enabled Sleep mode depending on SIM card VR1A Enabled Enabled Disabled VR1B Disabled Not used Disabled Not used Disabled Not used VR2 Enabled voltage control led by software Enabled voltage control led by software Enab...

Page 242: ...refore the nominal voltage has been set to 3 8V ADC settings in the SW might shutdown the phone above the min value During fast charging of an empty battery the max voltage might exceed this value Voltages between 4 20 and 4 60 might appear for a short while Signal Rating Battery Voltage 0 4 39V VBAT Flashing Voltage 0 5 15V Charger Input Voltage 0 3 9 2VRMS 16 9 Vpeak Source Min Nom Max Note VBAT...

Page 243: ...1 745V 2 91V 1 8V 3 0V 1 855V 3 09V Imax 25mA Isleep 0 5mA VIO 1 72V 1 8V 1 88V Imax 150mA Isleep 0 5mA VCORE Higher range 1 000V 1 140V 1 235V 1 425V 1 710V 1 053V 1 2V 1 3V 1 5V 1 8V 1 106V 1 260V 1 365V 1 575V 1 890V Imax 200mA ISleep 0 2mA Used voltages c035 1 5V c027 1 3V Source Min Nom Max Note VR1A 4 6V 4 75V 4 9V Imax 10mA VR1B 4 6V 4 75V 4 9V Not used VR2 2 70V 2 78V 2 86V Imax 100mA VR3 ...

Page 244: ...er PWB with a separate NTC resistor Thus the Battery Interface has only 3 contacts The Battery Interface will not sup port NiMh batteries Table 6 Battey connetor Name Description Test usage VBAT Battery voltage terminal Battery calibration GND Battery ground terminal BSI Battery size identification Flash and local mode forcing System Connector Battery CHACON RF Regulators Baseband Regulators 6 VR2...

Page 245: ...TXC and the AFC signal comes as well from the UEM Reference clock interface between Mjoelner and UPP which supplies the 26Mhz system clock for the UPP Internal Signals and Connections The tables below describe internal signals The signal names can be found on the schematic for the PWB Audio Table 7 Internal microphone Table 8 Internal speaker Differential output EARP EARN Signal Min No m Max Condi...

Page 246: ... Parameter Min Max Unit Notes Shutdown Only Ringer UPP GENIO 14 Boomer Shut down pin 5 Vih Vil 1 2 0 4 V V Boomer Shutdown treshold levels Signal name From To Paramete r Min Max Unit Notes XAU DIO 1 Fil tered signal Differential between HF and HFCM No direct connection between UEM and Boomer Boome r Output Swing 80mV Vpp Long term consump tion VBAT Battery Boome r pin 6 Supply 3 2 4 39 V Lower lim...

Page 247: ...kia All Rights Reserved Figure 3 Flex con pin out Pin Signal Comments 21 GND 22 EARP For MALT 23 EARN For MALT 24 GND 25 VDD Vflash1 2 78 V for Display 26 LED Return from LEDs 27 LED Pos supply for LEDs 28 VDDI Vio 1 80 V for Display 29 LCD_RESETX Display Reset 30 LCD_SI Display Serial Data Pin 30 Pin 1 ...

Page 248: ...n SLEEPX is high SLEEPCLK UEM UPP 32 768 KHz Active when VBAT is sup plied RFCONV CLK UPP UEM 13 MHz Active when RF converters are active RFBUSCLK UPP MJOEL NER 13 13 MHz Only active when bus ena ble is active DBUSCLK UPP DSP UEM 13 13 MHz Only active when bus ena ble is active CBUSCLK UPP MCU UEM 1 1 2 MHz Only active when bus ena ble is active LCDCAM CLK UPP LCD 0 3 6 25 8 4 MHz Only active when...

Page 249: ... hardware used to detect ac cessories is contained in the UEM and BB area For interrupt purposes the UEM inputs HOOKINT and HEADINT are used The bottom connector contains a switch which opens when an accessory is connected The switch is routed to the UEM HEADINT input The current generators on the HOOKINT and HEADINT pins acts as internally pull up resistors with values equivalent to 675 k 2 86 M ...

Page 250: ...OOKINT and HEADINT Min and Max values PnPHF Detection PnPHF accessory uses 4 wire fully differential audio connection The accessory is detected by the Headint signal when the plug is inserted Parameter Variable Min Typ Max HOOKINT comparator thresh old Vhook1 1 21 V 1 35 V 1 49 V HOOKINT comparator thresh old Vhook2 0 50 V 0 60 V 0 70 V HEADINT comparator thresh old Vhead 1 71 V 1 90 V 2 09 V VFLA...

Page 251: ...nger is the 16 mm loudspeaker called MALT This solution will implement polyphonic ringing tones Figure 5 Earpiece ringer interface Interface to external audio HFCM HF XEARP XEARN UEM 100n 4k7 33k IN MALT Vo1 Vo2 UPP GENIO14 IN BYPASS 470 n SHUTDOWN Interface to DC out Vdd 1u GND Vbat 33k 4k7 100n 330p Placed near UEM Placed outside BB can near the connections to MALT Not used NA 330p EARN EARP 10 ...

Page 252: ... Vibra is a small cylindrical DC motor with a 4 0 mm in diameter that generating vibration by rotating an un balanced mass counter weight with radius of R 2 5 mm when the applied volt age is on The vibration signal will be used as a silent alert call and also as a noticeable shock in gaming Acoustic design The vibra is placed in the top of the phone when it is fold closed but it placed under the d...

Page 253: ...g The material might be overheated when charged above 60 degrees Celsius Charging should be terminated when this temperature is reached An external temperature sensor NTC resistor is placed on the PWB close to the end of the battery Keyboard The keyboard PWB layout consists of a grounded outer ring and an inner pad see Figure 8 Figure 8 Keyboard PWB layout The keyboard is not a matrix keyboard but...

Page 254: ...ng procedure GenIO20 Soft Right In Up GenIOInt2 Falling edge interrupt GenIO21 In Up GenIOInt3 Falling edge interrupt GenIO25 Up In Up GenIOInt4 Falling edge interrupt GenIO27 1 In Up GenIOInt6 Falling edge interrupt GenIO28 Left In Up GenIOInt7 Falling edge interrupt GenIO13 In Up GenIOInt1 Falling edge interrupt P00 Send In Up P0 int Falling edge interrupt P01 3 In Up P0 int Falling edge interru...

Page 255: ... color transflective passive matrix CSTN LCD display The LCD module interface follows 130x130 X4_CSTN Display module interface specification Nokia doc Code DHS02040 EN 0 2 Nile display family is using serial interface only Memory Module The RH 53 54 baseband memory module consists of external burst NOR flash memory 8Mbyte 64Mbit and CMOS 2Mbyte 16Mbit PSRAM The flash interface follows the common b...

Page 256: ...t of the phone and is connected to UEM via the flex For RH 53 a slide in draw is used as SIM slot Picture below depicts the SIM slot on the side of the upper block Figure 10 Upper block B cover SIM slide slot The entire SIM interface is located in the two ASICs UPP and UEM The UEM contains the SIM interface logic level shifting The SIM interface can be programmed to support 3V and 1 8V SIMs A regi...

Page 257: ... that the UEM gener ates the RST signal to the SIM A mechanical switch is connected to UEM SimCardDet pin to monitor the presence of the SIM card i e card detection When the SIM card is inserted the switch connects the SimCardDet to GND To avoid probable SIM card corruption caused by hot swapping the UEM will automatically power down the SIM card interface within 2ms if the switch is opened Figure...

Page 258: ...5 Nokia All Rights Reserved RH 53 54 8 System Module Nokia Customer Care Assembly Flex RH 53 54 uses a single layer flex with ground tracks distributed between signal groups and wide ground tracks running in both sides of the flex to serve as main ground ...

Page 259: ... PC software Phoenix and equipment Figure 12 Test pattern Connections to Baseband The flash programming box FPS8 is connected to the baseband using a galvanic connector or test pads for galvanic connection The flash programming interface connects the flash prom mer to the UPP via the UEM and the connections correspond to a logic level of 2 7 V The flash prommer is connected to the UEM via the MBUS...

Page 260: ...tery connector J102 GND on battery connector J300 DAI_CLK on production test pattern J150 GENIO 14 Boomer J002 DLight J303 Keyb1 output from Hall IC J396 Test pattern see Figure 14 J402 PURX UPP J403 SLEEPX UPP J404 SLEEPCLK UPP J405 UEMINT UPP J406 CBUSCLK UPP J407 CBUSDA UPP J408 CBUSENX UPP J409 MBUSTX UPP J410 MBUSRX UPP J411 FBUSTX UPP J412 FBUSRX UPP J413 DBUSCLK UPP J414 DBUSDA UPP J415 DBU...

Page 261: ...em Module 34 COMPANY CONFIDENTIAL Issue 2 06 2005 Copyright 2005 Nokia All Rights Reserved J421 RFBUSCLK J422 RFBUSDA J423 RFBUSEN1 J424 GENIO 7 BB RF Interface J600 RXIP Mjoelner J601 RXIM Mjoelner J602 RXQP Mjoelner J603 RXQM Mjoelner ...

Page 262: ... filter Ref filter Pinocchio RF block diagram Version 0 1 3 RFBUSX RFBUSDA RFBUSCLK Synth supply filter Rx supply filter VR5 VR6 RFCONV_0 9 VR2 VCOSENSE VTXBH VTXBL VANTM VTXLOH SELADDR Vio VDDDL SELADDR Vr2 VTX VDDTX VDDDIG Vr3 VDDXO VDDBBB Vr4 Not used Vr5 VDDLO VDDPLL VDDPRE Vr6 VDDRXBB VDDRXF Vr7 VVCO VR1A VDDCP GENIO6 SAW VBATTRF PCN PCS GSM PW loop filter SAW VTX RX900 Balun SAW RX1800 1900 ...

Page 263: ...ndlimited signal is amplified in the in ternal LNA and the Pre gain amplifier before being converted to a BB signal in the passive mix er Figure 14 Simplified BB either I or Q channel The BB signal from the passive mixer is amplified by 24 dB in BBAMP1 BBAMP1 is followed by LPF1 with a gain of 14 dB and with a pole at 86 kHz LPF1 is followed by DCN1 DC com pensation amplifier 1 with a minimum gain...

Page 264: ...lator is terminated in a balanced input SAW filter The GSM1800 1900 modulator is using a balun instead of a SAW filter Dual band FEM The dual band FEM contains two separate gain chains with separate inputs and outputs where the GSM850 E GSM900 part is able to produce over 33 dBm and the GSM1800 PCS1900 part over 30 dBm both in 50 Ω The two gain chains shares a common control line to set the gain o...

Page 265: ...Nokia Customer Care Schematics Layouts 1eja_09a original and 1ejm_02a updated RH 53 54 Issue 2 06 2005 Copyright Nokia 2005 Corporation All rights reserved Page A 1 RH 53 54 Schematic Diagrams ...

Page 266: ...05 Copyright Nokia 2005 Corporation All rights reserved Page A 2 Table of Contents Page DCT4 common band schematics 3 System connector Audio 4 UEMK 5 UPP Combo memory 6 UI B to B connector Keyboard 7 RF part 8 Signal overview 9 Component finder 1eja_09a original 10 Component finder 1ejm_02a updated 11 ...

Page 267: ...DRV 5 0 IRGND 2 KEY_UI AUDUEMCTRL 3 0 DIFCTRL 3 0 DIFDATA 7 0 EAR 1 0 GENIO 31 0 GPIO 31 0 IHF_XEAR 1 0 KEYB 10 0 LCDUI 2 0 MIC 2 0 PUSL 3 0 PWRONX RFCONV_DIGI 16 0 RFCONV_DIGI_O 16 0 RFCONV_O 9 0 RFICCTRL 2 0 RFICCTRL_O 2 0 SLOWAD 6 0 SLOWAD_O 6 0 LPRFCLK_I PUSL 3 0 PUSL_O 3 0 RFAUX 1 0 RFAUXCONV 2 0 RFAUXCONV_O 2 0 RFAUX_O 1 0 RFCLK RFCLKGND RFCLKGND_I RFCLK_I RFCLK_I_GPS RFCONV 9 0 RFCONV_ANA 1...

Page 268: ...rved Page A 4 System connector Audio UPP UEMK Microphone System connector Page 3 10 System connector Audio B to B connector 2 1V when microphone active Customer Care EMEA Service Support Readiness Training Group Copyright 2004 2005 NOKIA Only for training and service purposes 2650 RH 53 Board version 1EJA_09a Version 4 0 1EJM_02a 10 06 2005 2651 RH 54 ...

Page 269: ...E14 TXQOUTP E2 CALLED2 E3 VCXOTEMP TXPWRDET E4 F1 DLIGHT F11 VDACONVTX F12 VSACONVTX IPA2 F13 D3 PATEMP D4 TESTMODE D5 D6 MBUSRX SLEEPCLK D9 CALLED1 E1 E11 TXIOUTP TXQOUTN E12 E13 C8 C9 VSS KEYB1 D1 DBUSCLK D10 AUXD D11 D12 RXQINP D13 AFCOUT D14 TXIOUTN KEYB2 D2 BTEMP C13 C14 RXQINN C2 BSI VSIM C3 C4 VDD28 SIMIOCTRL C5 C6 MBUSTX C7 FBUSRXI CBUSENX B6 EARDATA B7 CBUSDA IRTX B8 B9 IRRX LS C1 C10 PUR...

Page 270: ...F10 F11 GENIO11 VSSDSP1 GENIO28 D6 D7 VSSIO3 VSSCORE4 D8 D9 P00 E1 VDDDSP3 GENIO7 E10 GENIO8 E11 D1 GENIO31 P04 D10 GENIO5 D11 D12 GENIO6 D13 GENIO9 GENIO29 D2 MBUSRX D3 D4 VSSDSP2 D5 GENIO30 C2 C3 JTMS JTCLK C4 C5 GENTEST2 LCDCAMCLK C6 C7 LCDCSX P12 C8 P14 C9 B7 P15 P11 B8 P13 B9 VDDDSP2 C1 P03 C10 GENIO20 C11 C12 GENIO21 GENIO22 C13 GENIO0 B11 B12 GENIO3 GENIO19 B13 EMU0 B2 B3 JTDO B4 GENTEST0 G...

Page 271: ...Audio 1 8V 2 8V 1 8V 3V 4V 7V 0 5V UIDRV1 SIMIODA0 EARP EARN GND GND GND G G N N D D C319 C322 C313 C320 C321 R308 R309 R310 27p 68p 27p 27p 27p 0R 0R 0R C318 27p GND GND GND GND C315 27p C314 27p C313 C323 27p 68p C317 27p 27p C316 VBAT L301 L305 L306 L307 68nH 39nH 39nH 39nH 4V US ver Version C C319 100pF 27pF EU ver 1 2 Version A B Yellow marked components are only in board version 1EJM_02a ass...

Page 272: ... 0 1u0 C616 100R R603 C614 100n 22R R605 100n C645 3u3 C620 C618 100n VTX 27p C619 VPLL VCP VBB VXO 100n C610 VRX 1 2 3 4 11R6 436R 436R RESNET _2DB R640 LDB213G6010C 001 T601 1 2 3 4 5 VC UCVE6 304A G600 VCC OUT 1u0 C624 10p C625 5k6 R618 C641 150p 3n9 C640 R619 8k2 C639 330p RESETX_MJOEL RFCLK RFBUSCLK RFBUSX RFBUSDA C709 10p L 9 1 W 0 15 Z700 L703 42R 100MHz C711 2u2 J700 9 VC3 23 GND VddIC 24 ...

Page 273: ...602 L603 21 RX GSM1800 at L610 L612 4 32kHz at C209 5 32kHz at C210 15 TX I Q at R610 R611 9 RFBUSDA at J422 7 CBUSDA at J407 10 RFBUSCLK at J421 11 RFBUSEN at J423 Page 8 10 Signal overview 2 RFCLK at R420 VREFRF01 1 35V VR6 2 8V VR5 2 8V VR1A 4 75V VR1A 4 75V VR3 2 8V VR3 2 8V VR2 2 8V 14 13 8 PURX 1 8V V300 V306 V303 V302 V301 VIO 1 8V 15 16 VR7 2 8V VR7 2 8V VTX VC1 VC2 BS VR5 2 8V RESETX 5 6 ...

Page 274: ... L605 G8 R619 D8 C173 J3 C319 C2 J002 B4 L606 G8 R620 G6 C174 J3 C400 F2 J100 M7 L607 G8 R621 E8 C180 G5 C401 F2 J101 M6 L608 G8 R622 F8 C181 F4 C402 F4 J102 M6 L609 H8 R623 E8 C182 E5 C403 E4 J150 E5 L610 G7 R629 F6 C183 F5 C404 F3 J300 C6 L612 G7 R637 G6 C184 D5 C405 D4 J303 D1 L613 G7 R638 F6 C185 D5 C420 E6 J396 C5 L614 C8 R640 D7 C186 F5 C426 D4 J402 H2 L703 J7 R645 G8 C200 H5 C450 C2 J403 H2...

Page 275: ...3 Z1000 I4 C172 K3 C319 C2 E009 M1 R206 J2 Z1001 I4 C173 J3 C320 A5 E100 B5 L100 L4 R207 K2 Z101 M2 C174 J3 C321 A5 E101 B6 L260 G5 R306 K5 Z102 M4 C180 G5 C322 A5 E102 B4 L261 H5 R307 I2 Z600 I6 C181 F4 C323 A5 E103 B5 L262 G5 R308 B5 Z601 G7 C182 E5 C400 F2 E107 B5 L263 I5 R309 B5 Z602 G6 C183 F5 C401 F2 E450 C4 L264 G5 R310 A5 Z603 G8 C184 D5 C402 F4 E451 C2 L265 J2 R313 B8 Z700 I6 C185 D5 C403...

Page 276: ...Nokia Customer Care Schematics Layouts 1eja_09a original and 1ejm_02a updated RH 53 54 Issue 2 06 2005 Copyright Nokia 2005 Corporation All rights reserved Page A ...

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