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Page 1: ...Vibratory Track Screw Feeder FF FM503H Ver2 Instruction Manual For system version 02 02 02 03 FF503H type Assembly Machine Division NITTO SEIKO CO LTD...
Page 2: ...Seiko Co Ltd 2 By provision of operating manual recorded on CD ROM you shall be deemed to have agreed to the Terms and Conditions written in readme txt on it 3 Contents of this manual are subject to u...
Page 3: ...later reference If you need to order a new instruction manual because for example you have lost this instruction manual make a note of your machine serial number and contact our sales agent or your n...
Page 4: ...cable plug Thus always connect the electric wires to the specified terminals when wiring on the side of receptacle to be prepared by customers If no plug is provided be sure to connect the electric wi...
Page 5: ...e to peripheral equipment WARNING Do not look into the escapement unit or screw feeding hose inadvertently or direct them to anyone Otherwise a screw fed from the escapement unit or screw feeding hose...
Page 6: ...handle them carefully Use of cables that are not specified by us or damaged or disconnected cables may cause fires electric shocks accidents or malfunctions CAUTION Be sure to use the fuses designate...
Page 7: ...Screw feeding hose 1 pc 2 pcs in the case of feeding 2 pcs Because the number of hoses varies depending on the specifications of the ordered machine check if the number of hoses is correct while refer...
Page 8: ...cation 7 4 4 Loading screws 7 4 5 Turning on power 8 4 5 1 Checking of LED light 8 4 5 2 Checking of operation 8 4 6 Checking of screw feeding 9 5 Start of operation 9 5 1 For automatic type 9 5 2 For...
Page 9: ...2 1 Before setup 23 8 2 2 Outline of operation in setup and adjustment mode 23 8 2 3 FF FM503H Setup and adjustment mode function list 24 8 3 Setup and adjustment items 28 8 3 1 Operation parameter se...
Page 10: ...3 Descriptions of external I O receptacle CN IO signals 46 12 3 Pin layout of receptacle CN FEED hand driver type for screw feeding 47 12 4 Pin layout of 3P receptacle CN SH for connection of SH300 4...
Page 11: ...nt unit 3 After screws arrive at the escapement unit the screw feeding solenoid valve is operated by the screw feeding signal from the outside and they are fed to the chuck unit of the driver unit by...
Page 12: ...ations and models of connecting cables Three types of the dedicated connecting cables shown below are applicable to the FF FM503H Designations Models 1 AC input power cable Dedicated cable to supply p...
Page 13: ...nnection of the screw feeding signal cable for the hand driver type It is not provided for the automatic type 6 Air supply port for air driver Hand driver type This air supply port is intended to supp...
Page 14: ...FF FM503H 3 1 Operating environment WARNING Satisfy the conditions required for the operating environment Otherwise fires electric shocks accidents or malfunctions may occur For the operating environ...
Page 15: ...g a tapered tool 4 2 Connection of connecting cable WARNING Always connect the earth cable led from the AC input power cable to the grounding electrode Otherwise fires electric shocks accidents or fau...
Page 16: ...k again if the voltage supplied to the receptacle is as specified if the power source capacity is sufficient and if the earth wire is connected to the grounding electrode Refer to For safe use Rear pa...
Page 17: ...filter regulator is not installed Connect the air supply line in the factory to the filter regulator on the rear surface of the FF FM503H with an air tube of a diameter 8 The air to be supplied shoul...
Page 18: ...t off be sure to wait for at least 5 seconds after the POWER LED green goes off before turning on the power switch 2 Do not turn on off the power many times in a short time Otherwise the useful time o...
Page 19: ...e is shipped from the factory with the parameters set in accordance with specified specification 5 2 For hand driver type Type FM503H Connect the screw feeding signal cable of the hand driver tool to...
Page 20: ...put the screw feeding signal 6 1 2 Vibrator The track vibrator starts vibration in a preset time Pa 85 after the photoelectric sensor on the track is turned on by the absence of screws and stops vibra...
Page 21: ...puts ON the taking out enable output signal to the external control equipment 4 The external control equipment receives this taking out enable output signal and turns OFF the operation enable input si...
Page 22: ...t with the operation enable signal turned OFF to stop the escapement unit from operating 3 To check the result of screw taking out after taking out the screw with the external equipment check at the t...
Page 23: ...l supplied to the hand driver tool hand driver type of air driver type Adjust the oil drops by rotating the adjusting dome of the lubricator on the rear surface of the FF FM503H The values on the dial...
Page 24: ...track driving vibrator to be more precise Pa 41 Pa 87 for the track driving vibrator continue operations for a preset time Pa 41 7 4 Adjustment of screw feeding air flow rate This adjusts the air flow...
Page 25: ...rength Although the vibrator vibration strength is largest near the resonance frequency as shown in the figure However we recommend that the frequency be adjusted to a frequency a little higher than t...
Page 26: ...edures Caution If the setting time is too short a problem with screw feeding will happen 7 9 Adjustment of photoelectric sensor The photoelectric sensor is mounted on the top of the track When the scr...
Page 27: ...to position the hopper track fixed track and track properly 1 Relation between top dead center of hopper track and height of track A proper relation between the top dead center of the hopper track an...
Page 28: ...er track Track Fig 31 Fig 32 7 11 Adjustment of kick plate The kick plate serves as a gate that allows only aligned screws to pass on the track If screws turned sideways are fed onto the track or scre...
Page 29: ...track and height of receiving plate A proper relation between the track and the height of the screw receiving plate is shown in Fig 39 an improper relation between them is shown in Fig 40 and Fig 41 I...
Page 30: ...the grooves in the track and screw receiving plate are not aligned Track Track Fig 42 Fig 43 7 14 Adjustment of clearance The track is vibrated horizontally by the vibrator and this vibration moves s...
Page 31: ...is appropriate Fully understand the functions before the setup and adjustment Functions of FF FM503H are limited in the setup and adjustment mode In such a status screw feeding may not be carried out...
Page 32: ...r to 8 2 Setup and adjustment procedures In the setup and adjustment mode as shown in the figure below the combination of 4 statuses lit up flashing at longer intervals flashing at shorter intervals u...
Page 33: ...ashes and any intended vibrator vibration frequency setup item can be selected 2 Operations in setup and adjustment mode 1 It is possible to move to and fro in arrow directions freely inside the table...
Page 34: ...sing key If you selected an item that has only one arrow symbol by mistake and if you wish to move back to a previous item exit the setup and adjustment mode before starting item selection again 5s 3s...
Page 35: ...e setup Do not use Adjust with and keys Confirm with key Adjust with and keys Confirm with key Adjust with and keys Confirm with key Adjust with and keys Confirm with key Adjust with and keys Confirm...
Page 36: ...4 1 2 2 1 Option sensor logic setup 2 4 1 3 Pa D1 Pa D2 Pa D3 4 1 2 3 Detect sensor logic setup Chute rail work detect 3 4 2 1 Auxiliry hopper setup 2 3 4 1 System reserved Pa D4 1 2 3 4 1 Don 0 Lon...
Page 37: ...3 4 1 2 1 2 1 2 1 2 2 1 3s 1 2 4 3 1 2 4 3 1 3 4 2 2 3 4 1 2 4 1 3 4 2 1 3 4 1 2 3 4 3 1 2 4 1 3 2 4 2 3 1 4 1 2 3 5s 5s Power supply Power OFF status 1 2 3 4 Normal running 1 2 3 4 LED check 1 2 3 4...
Page 38: ...ected when special specifications are selected Screw taking out type Parts counter type screw feeding solenoid valve ON time setup Pa 8A Screw taking out type Parts counter type screw feeding solenoid...
Page 39: ...able range From 0 2 to 10 0 sec Setup step 0 1 sec Default 1 5 sec 4 Hopper track operating speed setup Pa 81 Operating speed of the hopper track can be set up Variable range From 25 to 40 times min S...
Page 40: ...crew has been detected at the photoelectric sensor position on the track Variable range From 0 5 to 10 0 sec Setup step 0 1 sec Default 4 0 sec 10 Setup of vibrating time after screw feed Pa 87 Track...
Page 41: ...ec 16 Parts counter feeding count setup Pa A1 If the parts counter type is used the number of screws fed per screw feeding signal can be set up Valid only when the parts counter type is used Variable...
Page 42: ...o be performed Screw pass detection to be performed 3 Detection of basket inside residual to be performed Screw pass detection to be performed Default 0 Detection of basket inside residual not to be p...
Page 43: ...set up Setup items 0 No auxiliry hopper 1 Attached auxiliry hopper Default 0 No auxiliry hopper 6 The logic of chute rail work detect sensor Pa D3 The logic of chute rail work detect sensor can be set...
Page 44: ...ve incorporated in FF FM503H Since screws may be fed depending on the operation you may lose your sight or suffer from injuries Perform the operation after fully understanding the descriptions in For...
Page 45: ...ecking operation of the LEDs when power is supplied 4 To finish the I O check mode shut down the power supply 2 Output check You can turn ON or OFF the following output signals by pressing some keys o...
Page 46: ...mode software version of the PCB FF FM503H MAIN R in the main body can be checked The software version is indicated by four digit number 3 4 1 2 F 3 1 2 3 4 4 1 2 3 After this operation is finished e...
Page 47: ...were in If you leave the tools on the machines or the floor around you accidents or malfunctions may happen Perform maintenance of the following items The indicated maintenance cycles are rough standa...
Page 48: ...he screw feeding hose 10 Failure cause and corrective measure This chapter describes the causes of typical troubles and corresponding corrective measures 10 1 Malfunction The FF FM503H checks the LEDs...
Page 49: ...g time due to absence of screws Turn on power again or input screw feeding signal 10 2 Other malfunctions Symptom Cause Corrective measure Power LED Green on setup panel does not light up even when th...
Page 50: ...ent unit Air hose is bent Air pressure is too low Screw feeding signal is not input Screw feeding solenoid valve is faulty or connection is faulty between Supply screws in the basket Screw detecting p...
Page 51: ...air by customers 3 Use of undesignated parts lubrication oils or grease 4 Improper maintenance or checking 5 Improper adjustment or operation 6 Incorrect operation 7 Maintenance not done by us or our...
Page 52: ...CE PNP specification Power supply Supplied externally 24 VDC 200 mA Prepared by customers Screw feeding receptacle Input Screw feeding Hand driver type Memory Flash memory Nonvolatile Air pressure 0 4...
Page 53: ...9 EX24V Common 24 VDC External supply Main body side receptacle DE 9PF N JAE Dsub 9P pin D20418 J3F JAE M2 6 screw mating fixed base Applicable plug XM2D 0901 Omron Dsub 9P socket XM2S 0911 Omron M2 6...
Page 54: ...al control circuit Photocoupler EX24V External supply EX0V External supply EXIN1 EXOT0 EXOT1 EXOT2 EXOT3 1 2 3 4 5 8 7 9 Photocoupler Internal control circuit Internal control circuit Internal control...
Page 55: ...6 screw mating fixed base Applicable plug XM2D 0901 Omron Dsub 9P socket XM2S 0911 Omron M2 6 screw hood When taking an order by the SOURCE PNP type a yellow circle seal is stuck and shipped in the up...
Page 56: ...not detected for a period specified by the wait setting Pa 84 for outputting Lack of Screw in Basket signal at the low volume detecting proximity switch inside basket Option Effective for the inside...
Page 57: ...ide receptacle 3P pin Applicable plug 3P socket Electrical specifications Input signal Photocoupler Input current 10 mA 24 VDC To be input with non voltage contact 12 4 Pin layout of 3P receptacle CN...
Page 58: ...C Screw Feeding Automatic type Operation Enable Take out type 24 V DC External supply PIN9 PIN7 8 PIN2 3 4 5 PIN1 PIN7 8 PIN1 PIN9 PIN2 3 4 5 IN DC24V 10mA typ OUT DC24V 40mA max IN OUT IN OUT Pin No...
Page 59: ...DISPKEY When viewed from outside When viewed from outside CBL DCIN IN AC85 265V 47 63Hz OUT DC24V 3 2 3 8 A 1 SPARE CN14 2P OT1 SPARE CN15 2P OT2 Communication CN1 5P 232 Track External I O receptacle...
Page 60: ...Memo...
Page 61: ...ck Screw Feeder FF FM503H Ver2 Instruction Manual Ver 1 01 Prepared on August 8 2012 Revised on January 16 2018 For system version 02 02 02 03 NITTO SEIKO CO LTD Assembly Machine Division http www nit...
