New Leader NL4500G4 Operator'S Manual Download

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www.New-Leader.com

(800) 363-1771

313974-AA-B

NL4500G4 TRIDENT

Header

Table of Contents

Interactive Features ...............................................................................................................................5

Warranty .................................................................................................................................................6

Preface ....................................................................................................................................................7

Safety ......................................................................................................................................................8

Important Safety Information ......................................................................................................8

Safety Alert Symbols ....................................................................................................................8

General Safety Rules .............................................................................................................................9

Safety Decals ........................................................................................................................................19

Informational Decals ...........................................................................................................................23

Installation ............................................................................................................................................25

Hydraulic Requirements .............................................................................................................25

Lifting the Spreader ...................................................................................................................25

Installing Body ............................................................................................................................26

Hydraulic Hose Installation ........................................................................................................26

Hydraulic Hose Installation Guide ..................................................................................

Electrical Connections ...............................................................................................................28

Chassis Connections ........................................................................................................

Insert Installation..................................................................................................................................29

Spreader Preparation .................................................................................................................29

Feedgate Adjustment ................................................................................................................30

Insert Installation ........................................................................................................................31

Lower Divider - Multibin ............................................................................................................34

Hydraulics ....................................................................................................................................35

Hydraulic Installation ..................................................................................................................36

Hillside Divider & Conveyor Cover - MultApplier ...................................................................37

Electrical Connections ...............................................................................................................38

Micro Cover Installation .............................................................................................................38

Insert Removal/Endgate Installation .........................................................................................39

Hydraulics Removal ....................................................................................................................40

General Description ............................................................................................................................41

Introduction ..........................................................................................................................................42

Dimensions & Capacities ....................................................................................................................46

Initial Start-Up ......................................................................................................................................52

General Operating Procedures ..........................................................................................................53

Lubrication & Maintenance .................................................................................................................55

Preventative Maintenance Pays! ...............................................................................................55

Hydraulic System ........................................................................................................................55

Hydraulic Hose ...........................................................................................................................56

Conveyor Chain ..........................................................................................................................56

Insert Bin ...........................................................................................................................

#4 BOC Conveyor Belt Maintenance ........................................................................................58

Spinner Fins ................................................................................................................................59

Spinner De

ectors ......................................................................................................................59

Material & Hillside Flow Dividers ..............................................................................................59

Conveyor Gearcase ....................................................................................................................60

Bin Sensor ...................................................................................................................................60

Lubrication of Bearings ..............................................................................................................60

Fasteners .....................................................................................................................................60

Clean-Up .....................................................................................................................................60

Summary of Contents for NL4500G4

Page 1: ...________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER 313974 AA B EFFECTIVE 02 2019 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Cop...

Page 2: ...dgate Adjustment 30 Insert Installation 31 Lower Divider Multibin 34 Hydraulics 35 Hydraulic Installation 36 Hillside Divider Conveyor Cover MultApplier 37 Electrical Connections 38 Micro Cover Instal...

Page 3: ...Modules to Function Diagram 85 Requirements 86 Navigation 87 Navigation Control Buttons 88 Machine Configuration 89 Initial Configuration Factory Setup 89 Enable Installed Bins 90 Bin Settings 90 GPS...

Page 4: ...an Frame Alarms 133 Feed Gate Alarms 134 Hydraulic Alarms 135 Bin Sequencing Alarms 135 Chain Oiler Alarms 135 Default Settings 136 Calibration 137 Alarms 137 Spread Pattern 139 Crushing Strength 139...

Page 5: ...lectronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access to New Leader online features Internet access...

Page 6: ...Insert Current New Leader Warranty Warranty...

Page 7: ...our authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the s...

Page 8: ...RT SYMBOLS TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INST...

Page 9: ...nspect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade 8 screws a...

Page 10: ...engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can cause sickne...

Page 11: ...djusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thrown...

Page 12: ...MACHINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such as re...

Page 13: ...arning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or ca...

Page 14: ...f its components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other person...

Page 15: ...IFTING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit with any l...

Page 16: ...and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame...

Page 17: ...serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals residue c...

Page 18: ...rage of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any wa...

Page 19: ...not adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is...

Page 20: ...authorized people away from machine Keep all guards in place when machine is in use If manual is missing contact dealer for replacement 150034 C 2 DANGER MOVING PART HAZARD To prevent death or serious...

Page 21: ...e to the system Wear protective gloves and safety glasses or goggles when searching for leaks Use wood or cardboard instead of hands Do not use hydraulic lines for hand holds or steps Components may b...

Page 22: ...ervicing or adjusting Keep bystanders at least 60 feet away 368 C 9 DANGER PINCH POINT HAZARD To prevent death or serious injury Keep all persons and objects clear while any part of this machine is in...

Page 23: ...23 NL4500G4 TRIDENT www New Leader com 800 363 1771 313974 AA B Header Informational Decals 14 3 12 5 10 1 11 2 13 4 13 4 11 2 14 3...

Page 24: ...tests must be conducted to properly adjust the spread pattern Refer to the manual for adjustment instructions A spread pattern test kit is available from your New Leader dealer Wind humidity rain and...

Page 25: ...frozen ground or to lift the chassis in any way Shock loading is prohibited and sudden accelerations should be avoided Lifting in such a manner could result in damage to unit or injury Always inspect...

Page 26: ...ch welding can lead to fatigue cracking and must be avoided NOTICE Connect welders ground directly to one of the items being welded anytime an arc welder is used on the vehicle or anything connected t...

Page 27: ...large will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when...

Page 28: ...C Lighting Connection Connect 31 pin connector of spreader lighting harness A B C A B C ELECTRICAL CONNECTIONS Connect all electrical control circuits All wiring should be approved automotive insulat...

Page 29: ...igure 1 Remove the Inverted V Hillside Divider and side boards from the spreader if so equipped and set hardware aside Replace chain shield hardware from Hillside Divider and torque to spec Remove Fee...

Page 30: ...der If it s necessary to enter the spreader return to the shop empty body turn off all power set vehicle brakes lock engine starting switch and remove keys before entering Tag all controls to prohibit...

Page 31: ...sting on inside of main bin and not resting on tops of side sheets Release tension on hoist but do not remove INSERT INSTALLATION WARNING Use only lifting devices that meet or exceed OSHA standard 191...

Page 32: ...y make sure insert is centered from side to side in main bin and rear pads are resting on main bin Figure 6 Figure 7 Figure 6 There must be contact between rear pads and main unit Check for contact by...

Page 33: ...l may occur if the sealer belts are not set properly on the front of the insert Highway Equipment Company is not liable for lost material due to improperly installed sealer belts Figure 11 Make sure t...

Page 34: ...oth Parts Needed Description Qty Divider Lower Weldment 1 Capscrew 5 16 x 1 4 Washer Flat 5 16 8 Nut Lock 5 16 SS 4 Figure 12 Figure 13 Figure 14 Figure 12 Make sure center fin is square to rear panel...

Page 35: ...ntered over Material Divider Contact Highway Equipment Company if they cannot be aligned Tighten front and rear hardware per torque recommendations Refer to Standard Torques in the Lubrication and Mai...

Page 36: ...AULIC INSTALLATION Refer to Installation Guide for proper hydraulic hose installation guidelines If insert was purchased separately from spreader refer to parts pages for hydraulic installation Instal...

Page 37: ...Adjust Hillside Divider so that the middle divider is centered over both conveyors and the Material Divider C as shown in Figure 19 Tighten all hardware to recommended torque Figure 19B MULTAPPLIER Du...

Page 38: ...r 85 PSIG 5 86 Bar Red 12 V Black Ground Refer to MultiBin Lid Pneumatics in the spreader parts manual for air line connections Make sure all hardware on insert is torqued before installing cover WARN...

Page 39: ...ing INSERT REMOVAL ENDGATE INSTALLATION Remove insert and reinstall endgate Inverted V single conveyor Hillside Divider etc by following applicable installation instructions in reverse order Make sure...

Page 40: ...r Insert Installation HYDRAULICS REMOVAL Route hydraulic hoses on the spreader and the insert as shown in Figures 23A 23C as applicable MULTAPPLIER CONVEYOR MOTOR Figure 23A Detach MULTAPPLIER Figure...

Page 41: ...t over chain type conveyor consisting parallel strands of pintle type chain joined by cross bars every other link Moderately oil resistant belting is fastened to the conveyor at each crossbar The dire...

Page 42: ...Subframe Conveyor Chain Oiler Spinner Guards Subframe Conveyor Chain Oiler Hydraulic Valve Assembly LEFT HAND SIDE VIEW Sill Enclosure Sill Enclosure RIGHT HAND SIDE VIEW Material Divider Back Plate...

Page 43: ...unit or insert with appropriately rated lifting device Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Material Divider Back Plate Storage Sto...

Page 44: ...44 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Header MultApplier Introduction Bin 2 Bin 2 Bin 1...

Page 45: ...45 NL4500G4 TRIDENT www New Leader com 800 363 1771 313974 AA B Header MultiBin Introduction Bin 1 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 DUAL MICRO SINGLE MICRO...

Page 46: ...46 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Header Single Bin Dimensions Capacities A C B 3200 2 126 3200mm 102 2591mm 142 3606mm MIN WIDTH 169 4293mm MAX WIDTH...

Page 47: ...ength B Overall Height C Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 12 3 66m 172 4369mm 141 3581mm 71 1803mm 4800 2177 330 9 34 Single Bin Dimensions Capacities IMPORTANT Consult federal sta...

Page 48: ...es MULTAPPLIER COMPLETE WEIGHTS CAPACITIES MultApplier Length Bin 1 Inside Length A Overall Height B Bin 1 Struck Capacity Cu Ft Cu M Approximate Weight Lbs Kg 5 1 5m 81 2057mm 71 1803mm 190 5 38 5300...

Page 49: ...Dimensions Capacities B 52 5 1334mm A INSIDE 102 2591mm MULTAPPLIER ALONE DIMENSIONS CAPACITIES Insert Length Inside Length A Overall Length B Approximate Weight Lbs Kg Bin 2 Struck Capacity Cu Ft Cu...

Page 50: ...er com 800 363 1771 313974 AA B NL4500G4 TRIDENT Header MultiBin Complete Dimensions Capacities D 4 BIN D 3 BIN A C B E 3200 2 102 2591mm 142 3607mm MIN WIDTH 169 4293mm MAX WIDTH 126 3200mm E F 114 2...

Page 51: ...03mm 57 1448mm 131 3 71 6000 2722 Dual Micro 6100 2767 MULTIBIN ALONE DIMENSIONS CAPACITIES Insert Configuration Bin 2 Inside Length C Bin 3 Inside Length D Bin 4 Inside Length E Overall Height F Sing...

Page 52: ...e boundary left and right and verify that RPM adjust accordingly 9 Run conveyor at 0 RPM and spinner at 0 RPM Make sure both conveyor and spinner do not move 10 Verify spreader calibration as defined...

Page 53: ...ion 4 Adjust feedgate to appropriate setting 5 Adjust spinner to give spread pattern desired See Spread Pattern and Controller sections for details Calibrate and spread pattern test for any new materi...

Page 54: ...54 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Notes This page is intentionally left blank...

Page 55: ...Lubricant and Hydraulic Oil Specifications for selection of the proper hydraulic fluid for use in the hydraulic system WARNING DO NOT check leaks with hands while system is operating as high pressure...

Page 56: ...Testing should be conducted in approved test stands with adequate guards to protect the operator Clean Clean assembly by blowing out with clean compressed air Assemblies may be rinsed out with minera...

Page 57: ...n valve jam nut Turn counterclockwise to lower tension or turn clockwise to increase tension Figure 2B Figure 2A Figure 2B INSERT BIN WARNING Keep hands feet hair and clothing away from moving parts w...

Page 58: ...s moderately oil resistant MOR that is impervious to moisture weathering and normal action which can be used with chemical impregnated fertilizer or oil based additives Inspect belt fastener occasiona...

Page 59: ...stallation Instructions for replacement part numbers and instructions SPINNER DEFLECTORS Visually inspect spinner deflectors Figure 5 daily for build up of material and damage Clean as needed Even a s...

Page 60: ...xcessive wear of parts protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing It is very important the grease maintain its proper consistency during oper...

Page 61: ...API Service GL 4 based on ambient temperatures listed below Single Pinion 1 Pint 50 L Dual Pinion 1 5 Pints 70 L Ambient Temperature Oil Type 40 F 4 44 C SAE 80 E P SAE 90 E P SAE 100 E P 100 F 37 77...

Page 62: ...Weekly Driveshaft Bearings 2 3 Rear Bank 2 Conveyor Chain Strands 1 Oil Mixture Daily After first 10 hours spreading Gearcase 1 Gear Oil Check Monthly Change Annually Feedgate Jack Assembly 6 7 Rear B...

Page 63: ...Figure 8 Spreader Grease Banks Figure 9 Rear Grease Bank Decal Figure 10 Front Grease Bank Decal Figure 11 Front Grease Bank Locations Figure 12 Rear Grease Bank Locations 4 3 3 2 2 6 1 4 9 11 5 6 10...

Page 64: ...rtridge and back set screw out until spinner stops Spinner runs erratic Defective spinner control valve Replace spinner control valve cartridge Spinner speed sensor harness failure Replace sensor harn...

Page 65: ...e conveyor control valve cartridge Encoder failure Replace encoder Encoder harness failure Replace harness Rates smooting is disabled Enable rate smoothing Bin will not hit target rate Defective conve...

Page 66: ...sensor Bin level sensor harness failure Replace harness Not applying correct rate Incorrect settings Verify density swath width gate opening encoder pulses and CFR number are all adjusted as needed N...

Page 67: ...67 NL4500G4 TRIDENT www New Leader com 800 363 1771 313974 AA B Header MULTIBIN COVER AIR SCHEMATIC Troubleshooting...

Page 68: ...K LIGHT LH STOP TAIL TURN RH STOP TAIL TURN CHASSIS CONNECTOR 31 PIN PIN WIRE COLOR 1 BLK 2 GRN 3 YEL 4 RED 5 BRN 11 ORG 12 WHT 13 BLU 14 VLT 20 YEL 21 ORG 22 ORG ALL UNUSED PINS PLUGGED FUNCTION TAIL...

Page 69: ...BIN 2 DETECTION LOOP RECEPTACLE LANYARD RECEPTACLE BIN 2 DETECTION PIN WIRE COLOR FUNCTION 1 BLK 8 AWG BATT GROUND 2 BLK ECU GROUND 3 RED 8 AWG BATT POWER 4 ORG ECU POWER 5 N A 6 RED TBC POWER 7 BLK...

Page 70: ...Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus Error Passive Bus Error A...

Page 71: ...MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16...

Page 72: ...pinner sensor adjusted to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control v...

Page 73: ...00 363 1771 313974 AA B Header The following pages contain representa ve hydraulic schema cs and ow diagrams for the NL4500G4 CNH Trident model spreader Hydraulic Components Valve Block Rear cut away...

Page 74: ...N CYLINDERS SYSTEM PRESSURE TRANSDUCER CONVEYOR PRESSURE TRANSDUCER SUPPLY FROM CHASSIS HYDRAULICS 30 GPM 113 5 LPM 3100 PSI 213 74 BAR M T GP P CD SLP GSLP SRP SLR SRR GPFC CT GCT CP GCP CR 2050 PSI...

Page 75: ...I DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH PRESSURE...

Page 76: ...76 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Header MultApplier Only Hydraulic Schema c...

Page 77: ...NTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HIGH PRESSURE MultApp...

Page 78: ...Micro Hydraulic Schema c CF BP P M T G G MULTIBIN PRESSURE TRANSDUCER 28 3 CID 463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN FEED ROLLER MOTOR BIN 3 SUPPLY...

Page 79: ...NTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HIGH PRESSURE HIGH PRESSURE HIGH PRESSURE Mul Bin...

Page 80: ...463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN FEED ROLLER MOTOR BIN 4 CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN FEED ROLLER MOTOR BIN 3 SUPPLY...

Page 81: ...ASSIS PRESSURE CHASSIS RETURN CHASSIS PRESSURE LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE...

Page 82: ...82 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Notes This page is inten onally le blank...

Page 83: ...monitor by switching back and forth between different VT s Terminologies ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 11783 standard...

Page 84: ...ader Cab to Enclosure Diagram ISOBUS CAN Proprietary CAN High Current Power Signal Cab to Enclosure VT To ECU Enclosure To ECU Enclosure d Plug Radar E h Customer supplied Customer supplied Customer s...

Page 85: ...rature Hydraulic Oil Level Filter Z Panel Mount Hydraulic Cooler Fan 30 AMP Ground 60 AMP Ground Conveyor Conveyor Conveyor Control Conveyor Control Speed Conveyor Speed Bin Low Sensor Bin Low Sensor...

Page 86: ...on 3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability to track totals TC GEO Ability...

Page 87: ...tivation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations K Target Rate 1 B...

Page 88: ...hanging configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT being used Figure 3 Numeric Keypa...

Page 89: ...onfiguration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes Initial Configuration Factory Setup Only seen on first boot or if system is reset re...

Page 90: ...Feedgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit pressure transducer settings If stan...

Page 91: ...TRIDENT www New Leader com 800 363 1771 313974 AA B Header Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as necessary Press to continue Controlle...

Page 92: ...he center of the spinner disc b For self propelled units enter the distance from the center of the rear axle to the center of the spinner disc a NOTE For units and trailers with tandem axles use the c...

Page 93: ...Press to to enable disable bins Enable Disable Bins Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropriate for the current job Valve...

Page 94: ...sed at Settings can be found from valve manufacturer Zero Flow Offset Represents maximum duty cycle sent to control valve without producing any hydraulic flow from Increase this number to hit target r...

Page 95: ...old Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value and making small adjustments t...

Page 96: ...essed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the system settings made during first ti...

Page 97: ...63 1771 313974 AA B Header Switch Assignment Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to automatically map the switches t...

Page 98: ...ew profile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continue Select Swath Module tab at bot...

Page 99: ...ate a new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN are not required but it is recom...

Page 100: ...ent gate height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft scale position and desired swath wi...

Page 101: ...pread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved Material profile is now successf...

Page 102: ...IDENT Header Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displayed below the swath display be...

Page 103: ...103 NL4500G4 TRIDENT www New Leader com 800 363 1771 313974 AA B Notes This page is intentionally left blank Controller Operations...

Page 104: ...spreading Power up Display Monitor and activate VT The Run screen will appear Press to continue Spinner Disc Calibration Press to calibrate spinner discs Use keypad to edit numeric setting as necessar...

Page 105: ...eft right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process Keep away from moving parts to...

Page 106: ...e feedgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4 Measure the actual height of t...

Page 107: ...aximum height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is higher than actual feedgate opening E...

Page 108: ...Header 9 Measure the height of the actual feedgate opening from the conveyor as shown by measurement C C 10 Enter the measured height of the feedgate opening into the display Press to continue 11 Rep...

Page 109: ...e using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested Do not work near rotating spinners Severe injury can result from contac...

Page 110: ...onveyor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests be done PER PRODUCT to ensure...

Page 111: ...g product in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue New cubic...

Page 112: ...rom display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product It is imp...

Page 113: ...ed Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create a new one...

Page 114: ...e keypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is correct before applying product...

Page 115: ...bottom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads enter Average Spee...

Page 116: ...pecific Spinner Offset Spread pattern tests should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for...

Page 117: ...ar half pattern with the majority of the pattern on one side of the machine only On the run screen press to access spinner settings Select the check box for the side of remote pattern desired EXAMPLE...

Page 118: ...rator to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen will appear To view Bin Diagnostic...

Page 119: ...ears At bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms press Current active alarms will...

Page 120: ...00 363 1771 313974 AA B NL4500G4 TRIDENT Header To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and registration number Press to ret...

Page 121: ...ntinue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid Level and Filter Restrictions will show system wide Conveyor Pressure will display for Bin 1 and cumulativ...

Page 122: ...g of each season after any service work has been performed on the hydrauilc system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed routine T...

Page 123: ...r up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury can resul...

Page 124: ...PM is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process completes pre...

Page 125: ...r up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue Bin Cover Control If equipped press A to open and close tarp If Mu...

Page 126: ...chain set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 Set d...

Page 127: ...t conveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain oiler reminder Enable Reminder...

Page 128: ...me product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The...

Page 129: ...Sensor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptying first and Main Bin second Micr...

Page 130: ...Warning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Power Voltage Low The high...

Page 131: ...r hydraulic control to a field ready condition The spinners will now restart At the end of the Static Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary S...

Page 132: ...longer CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be commanded on Perceived sp...

Page 133: ...been initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is commanded on Position Sens...

Page 134: ...e Check sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control is disabled Feed Gate Pos...

Page 135: ...erature Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydraulic Filter Restriction Det...

Page 136: ...ction of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin configurations Pressure Transducer Settings Min PSI 0 Max PSI...

Page 137: ...40 Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinner pulses 4 Alarms Alarm Settings Ala...

Page 138: ...138 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Notes This page is intentionally left blank...

Page 139: ...results Refer to G4 Spreader Installa on Instruc ons and G4 Spread Pa ern Manual for installa on and adjustment instruc ons Crushing Strength Crushing strength is the minimum pressure needed to crush...

Page 140: ...s Spinner RPM can be increased with li le worry of pulverizing the product Addi onally a large product has more mass than that of a smaller product allowing the product to carry farther resul ng in a...

Page 141: ...ndividual granule on solid smooth surface 2 Place New Leader crush strength tester over granule open end ush with surface Ensure marker is next to handle Figure 2 3 Figure 2 With one hand on handle pr...

Page 142: ...the SGN can be es mated Figure 4 1 Figure 4 To determine SGN place scale on at surface and open lid 2 Fill end column with selected product to ll line 3 Close lid securely Figure 5 4 Figure 5 Rotate...

Page 143: ...all SGN of the sample Using the above crush strength example of 3 5 and average SGN size of 338 we can now use the chart to determine our maximum spread width In this case a maximum spinner speed of 6...

Page 144: ...ed into the controller are correct 9 Select the correct channel node in the controller for the first bin to be tested Enter the anticipated weight of product to be dispensed from the conveyor 10 Start...

Page 145: ...achinery is moving wear eye protection and avoid discharge from spinners Do not ride on moving spreader NOTICE Spinner assembly and material divider have NOT been adjusted at the factory Before spread...

Page 146: ...rease spread width but will degrade or crush material Too high of a spinner speed could result in a heavy deposit behind the truck due to break down of material This upper speed limit will be quite lo...

Page 147: ...ment Company 6 7 7 1 HECO 10 07 2016 MAP 65 6 324 320 780 12 232 3 1 2 1 2 3 25 4 BOC 432165 L4000G4 67 90 Straight 41 5 10am Figure 8 Select an area for testing measuring at least 120 feet x 200 feet...

Page 148: ...m 5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 9 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles stra...

Page 149: ...e increased by 50 RPM to increase overall swath width if desired As long as there is little to no crushed material this process can be repeated until maximum swath width is achieved Record each test t...

Page 150: ...f the pattern where the amount of material is half the average amount at the center of the pattern In the example shown in Figure 13 these points are located 45 to the left of center and 45 to the rig...

Page 151: ...veyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off Center RATE A...

Page 152: ...152 www New Leader com 800 363 1771 313974 AA B NL4500G4 TRIDENT Notes This page is intentionally left blank...

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New Leader NL4500G4, Operator'S Manual

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