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CHAPTER 1
INTRODUCTION
1.1
SCOPE OF MANUAL
This manual contains a description of the vessel, installation, operating and
maintenance instruction for the BioFlo III System 1.25, 2.5 and 5L Models
manufactured by the New Brunswick Scientific Co., Inc., 44 Talmadge Road,
P.O. Box 4005, Edison, New Jersey 08818-4005, USA.
1.2
DESCRIPTION OF EQUIPMENT
BioFlo III is a versatile bioreactor that provides a fully equipped state of the art
fermentation system in one compact package. BioFlo III can be employed for batch
or continuous culture with microprocessor control of pH, DO, agitation, temperature,
nutrient feed, and electronic foam control.
1.3
DESCRIPTION OF VESSEL
The vessel parts consist of a stainless steel head plate, a flanged glass tube (thick
walled) vessel body which is detachable from the bottom dished head. The dished
head is jacketed for circulation of temperature controlled water. Four sterilizable
polypropylene compression ports are provided in the glass wall for the addition of
antifoam and nutrients, as well as for vessel overflow in continuous culture studies.
Ports are provided in the headplate for: Inoculation, base and acid addition, a
thermowell for Resistance Temperature Detector, a Sparger, a Harvest Tube, a
Sampler, an Exhaust Condenser, Dissolved Oxygen and pH Electrodes. The drive
bearing housing is also located on the headplate.
1.4 AGITATION
SYSTEM
A removable agitation motor located on top of the bearing housing is connected to the
agitation shaft with a multi-jaw coupling. It can be easily disconnected while
autoclaving the vessel and replaced after sterilization. The motor will provide
agitation
speed range of 50 to 1000
±
(2 RPM + 0.5% setting).
1.5 TEMPERATURE
CONTROL
The culture temperature may be selected in the range from 4
°
C to 80
°
C (
±
0.1
°
C) and
is controlled by a microprocessor based PI (Proportional and Integral) controller. The
media temperature is sensed by an RTD (Resistance Temperature Detector)
submerged
in the thermowell.
M1226-0050 1
Summary of Contents for BIOFLO III
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Page 37: ...M1226 0050 30...
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Page 48: ...FIGURE 1 VESSEL SCHEMATIC M1226 0050 41...
Page 49: ...FIGURE 2 SAMPLING SYSTEM M1226 0050 42...
Page 50: ...FIGURE 3 FLOWMETER CONVERSION M1226 0050 43...
Page 51: ...FIGURE 4 FRONT PANEL M1226 0050 44...
Page 52: ...FIGURE 5 REAR OF CABINET M1226 0050 45...
Page 53: ...FIGURE 6 SWITCH PANEL M1226 0050 46...
Page 54: ...FIGURE 7 EXTERNAL NUTRIENT PUMP TERMINAL M1226 0050 47...
Page 55: ...FIGURE 8 SUGGESTED IMPELLER LOCATION M1226 0050 48...
Page 56: ...FIGURE 9 HEADPLATE M1226 0050 49...
Page 57: ...FIGURE 10 SPARGER TUBE M1226 0050 50...
Page 58: ...FIGURE 11 HARVEST TUBE M1226 0050 51...
Page 59: ...FIGURE 12 THERMOWELL M1226 0050 52...
Page 60: ...FIGURE 13 FOAM PROBE M1226 0050 53...
Page 61: ...FIGURE 14 BAFFLE INSTALLATION M1226 0050 54...
Page 62: ...FIGURE 15 SIDE PORTS M1226 0050 55...
Page 63: ...FIGURE 16 pH PROBE INSTALLATION M1226 0050 56...
Page 64: ...FIGURE 17 D O PROBE PHOENIX INSTALLATION M1226 0050 57...
Page 65: ...FIGURE 18 D O PROBE INGOLD INSTALLATION M1226 0050 58...
Page 66: ...FIGURE 19 CONVERSION OF D O PORT TO INOCULATION PORT M1226 0050 59...
Page 67: ...FIGURE 20 EXHAUST CONDENSER INSTALLATION M1226 0050 60...
Page 68: ...FIGURE 21 RESTRICTOR IN CONDENSER WATER IN LINE M1226 0050 61...
Page 69: ...FIGURE 22 DISASSEMBLY OF CONDENSER M1226 0050 62...
Page 70: ...FIGURE 23 FACTOR AFFECTING pH CONTROL M1226 0050 63...
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Page 87: ...FIGURE 25 BEARING HOUSING ASSEMBLY M1226 0050 80...
Page 88: ...FIGURE 26 BEARING HOUSING IN STERILIZATION M1226 0050 81...
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