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Service Manual Chapter6. Control Electronics

© 2013

Nautilus Hyosung Inc.

All Rights Reserved.

6-1

Overview

▶

Control Electronics mainly consist of motherboard, HDD, ODD, amplification card and

etc.

Basic functions and usage of control electronics used this ATM is almost similar to that
of personal computer you have dealt with in your office or your home except a USB
Hub used to communicated with some devices like cash dispenser, card reader,
receipt printer and EPP.

The following picture will show you the major component and location used
in Control Electronics.

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Summary of Contents for MONiMAX5600

Page 1: ...Service Manual MONiMAX5600 System V01 00 03 2015 07 28 2013 Nautilus Hyosung Inc All Rights Reserved...

Page 2: ...New Publication All 2 V01 00 01 2013 11 19 Modification of Specification 1 2 3 V01 00 02 2014 12 04 Modification of Specification system block diagram 2 3 and user handling unit 4 V01 00 03 2015 07 2...

Page 3: ...5600 2 1 The Exterior Overview 2 2 Hardware Configuration 2 3 Chapter3 User Handling Unit Overview 3 1 Operation Panel for Customer OPL 3 1 Encryption PIN Pad 3 14 Panel Control Board 3 16 Barcode Sca...

Page 4: ...ts Reserved III Chapter7 Cash Dispenser Unit CDU Overview 7 1 Replacement 7 12 Adjustment 7 45 Preventive Maintenance 7 51 Setting Specification 7 54 Chapter8 Receipt Printer Overview 8 1 Preventive M...

Page 5: ...erved Chapter1 I Chapter 1 Overview Contents Purpose 1 1 Audience 1 1 Supported Information 1 1 What is in This Manual 1 1 Conventions 1 2 Abbreviations of ATM 1 2 Safety Precautions 1 4 Related Docum...

Page 6: ...E mail addresses and telephone numbers provided separately What is in This Manual MONiMAX referred to as MX This manual is designed to provide the maintenance guide for the MX5600 and the detailed des...

Page 7: ...he supervisor operator and technician s tasks performed to keep the ATM operational Screen refers to the text appearing on the customer display Abbreviations of ATM In this document the abbreviations...

Page 8: ...s Description 22 PIN Personal Identification Number 23 PNC Panel Control Board 24 PTR Printer mainly Receipt Printer 25 S W Switch 26 SIU Sensor and Indications Unit 27 SP Service Provider 28 SPR Slip...

Page 9: ...erate the equipment Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reaso...

Page 10: ...the equipment in an area away from any combustible materials The equipment may catch on fire from overheating or short circuit of the power supply unit 5 Disassembly Warnings Do not disassemble or mod...

Page 11: ...uments The related documents are listed as follows If needed please contact staffs of our technical support team and maintenance team Operator Manual Installation Manual For the contact of maintenance...

Page 12: ...ce and able to support customer s needs This manual is designed to provide maintenance guide for the MX5600 ATM and provide detailed description of the following System configuration Specification of...

Page 13: ...Express 1X 1EA PCI Express 16x 1EA Serial Ports 1 Ports 1 Ports On Board USB Ports 16 Ports 9 Ports On Board 7 Ports USB 2 0 HUB BD VGA HD5450 LAN 10 100 1000Mbps On Board Customer Function Display T...

Page 14: ...tic Stripe ISO 1 2 3 Read Write EMV Level 1 2 Supported IC Card Reject Capacity 50 EA Card Return Available for Power Failure Via System Battery Anti Skimming Enable With Anti Skimming Bezel With Jitt...

Page 15: ...r GOST 24379 Support Option Adjuster Additional Function Audio guidance Onboard Sound ADA Audio guidance Support Earphone Jack detect Barcode Reader 2D Barcode Support NFC Reader N A Option Finger Pri...

Page 16: ...2013 Nautilus Hyosung Inc All Rights Reserved Chapter2 I Chapter 2 System Configuration Contents About the MX5600 2 1 The Exterior Overview 2 2 Hardware Configuration 2 3 System Block Diagram 2 3...

Page 17: ...s that the new concept MX5600 Provides are as follows Removes inconvenience which occurs when bank clerks directly handle cash with customers and relieves workload upon tellers by processing withdrawa...

Page 18: ...icture shows the front of MX5600 and key units The fascia provides the interface between the customer and MX5600 The customer selects transactions and requests information at the fascia Customer Displ...

Page 19: ...Service Manual Chapter2 System Configuration 2013 Nautilus Hyosung Inc All Rights Reserved 2 3 Hardware Configuration System Block Diagram System Block Diagram...

Page 20: ...ts Overview 3 1 Operation Panel for Customer OPL 3 1 LCD 3 1 Precautions 3 1 General Specifications 3 2 Troubleshooting Procedure 3 3 Associated electronic boards 3 4 Inverter Board 3 12 Touch Screen...

Page 21: ...turn off power supply when inserting or disconnecting from input connector 3 Wipe off water drop immediately Long contact with water may cause discoloration or spots 4 When the panel surface is soiled...

Page 22: ...ous Voltage Circuit 15 Severe temperature condition may result in different luminance response time and lamp ignition voltage 16 Continuous operating TFT LCD display under low temperature environment...

Page 23: ...eplace the AD board If the trouble persists even after the AD board is replaced replace the LCD assembly 2 Backlight of the LCD panel is on Connect Disconnect the power line of OPL assembly If Nautilu...

Page 24: ...12V Basic 24V Option When DC IN 24V used Inverter should also use VCC for 24V Power Supply Voltage Regulation Internal Power Inverter 12V 5 LCD Panel 3 3V 5 Scaler 1 8V 5 3 3V 5 12V Basic 24V OPTION W...

Page 25: ...OSITION HORIZONTAL Horizontal Adjustment of Screen Position 0 100 D SUB ONLY VERTICAL Vertical Adjustment of Screen Position 0 100 D SUB ONLY TRACKING CLOCK Horizontal Screen Size Adjustment 0 100 D S...

Page 26: ...24V PIN 1 4 COMMON 12V Basis 24V OPTION When DC IN 24V Used the inverter for 24V should also be used DC IN J9 3 PIN WAFER 1 GND 2 12V 24V PIN 2 3 COMMON 3 12V 24V PIN 2 3 COMMON 12V Basis 24V OPTION W...

Page 27: ...D 15 BYP0 16 BYP0 17 GND 18 GND 19 VCC 20 VCC BOE 15 PANEL PANEL VCC 3 3V ISP PORT CN302 4 PIN WAFER 1 VCC 3 3V 2 RXD 3 TXD 4 GND PANEL Resolution Setting OPTION 11100 7 1 Open 0 CAP NT150_DVI 1024 76...

Page 28: ...12507WR20 20P 1 25MM ANGLE 20P SINGLE LVDS CN301 8 PIN OSD B D Voltage TYP MAX Current TYP MAX Remarks 1 NC 2 VCC 1 8V D C KEY PCB PULL UP VCC 3 GREEN 0V 3 3V D C SCALER TTL DRIVE 4 RED 0V 3 3V D C S...

Page 29: ...s 24V OPTION When DC IN 24V Used the inverter for 24V should also be used 2 VCC 3 GND 4 CTRL 0V 5V D C 5 GND 6 NC 7 BRI_ADJ 0V 5V D C ANALOG DIMMING U1 20P LVDS Voltage TYP MAX Current TYP MAX Remarks...

Page 30: ...rrent TYP MAX Remarks 1 GND 2 12V 24V 12V 14V 1 32 A BOE 15 HT150X02 100 12V Basis 24V OPTION When DC IN 24V Used the inverter for 24V should also be used 3 12V 24V 12V 14V 1 32 A PIN 2 PIN3 COMMON J1...

Page 31: ...9 GND 20 NC 21 NC 22 GND 23 CLK TMDS D C 24 CLK Optical Characteristics Item Standard Remarks Screen Diagonal 15 Inch Resolution 1024 RGB x 768 XGA 4 3 Viewing Angle CR 10 Horizontal L R 80 80 Typ Ver...

Page 32: ...0 148 y 0 120 Inverter Board Interface 1 CN1 Connector PIN No Symbol Remark 1 2 DC IN Vin DC Input Power 12V 5 9 N C No Connection 6 BL ON OFF CCFL Drive Signal 10 BRT_ADJ 0 5V 3 4 7 8 GND GND 2 CN2...

Page 33: ...nted in the specification Store the products in the state of package Unpacking Do not hold FPC tail to take out touch panels in the package Handling Use gloves and finger coat to prevent stains on the...

Page 34: ...of each part are summarized as below No Label Setting Description Remarks 1 LED1 Red Serial Reception RX Common for USB Serial 2 LED2 Green Serial Transmission TX Common for USB Serial 3 LED3 Red Fli...

Page 35: ...ith an earth cable which makes it vulnerable to static electricity 4 In case the battery is discharged Troubleshooting Since the problem in this unit involves a security issue you should replace the e...

Page 36: ...dling Unit Service Manual 3 16 2013 Nautilus Hyosung Inc All Rights Reserved Panel Control Board Functionality Control guidance Lights Flickers Control the POWER CONTROL signals Check SENSOR Signals P...

Page 37: ...3 User Handling Unit 2013 Nautilus Hyosung Inc All Rights Reserved 3 17 Barcode Scanner The image engine is a CMOS imager based black white module device for image capture and barcode decode It suppor...

Page 38: ...er4 I Chapter 4 Card Reader Contents Overview 4 1 Troubleshooting 4 2 Troubleshooting Tools and Procedure 4 2 Field Repair Scope Recommendation 4 2 Troubleshooting Procedure 4 3 How to Clear Card Read...

Page 39: ...d reader is located to the right of the display screen on the front panel For motor driven type of card reader the consumer inserts an ATM card in the card entry slot to begin transactions The card re...

Page 40: ...ibed in Appendix Take proper action in the branch 4 Software Journal Trace Files Connect a keyboard to the CE engine and select a certain folder on the rear operator panel Copy the files to a USB driv...

Page 41: ...operator panel and check the status LED Check if the error is red in color and if an error code is displayed at the display In case an error code is displayed compare the error code with the error co...

Page 42: ...r use the following procedure to clear it 1 Slowly turn the large gear 1 on the side of the card reader to move the card Turing gear clockwise moves the card forward toward the shutter Turning gear co...

Page 43: ...ion of electromagnetic components on the transport path it is important to strictly follow the cleaning cycles and methods 1 Using canned air dust out any accumulated debris inside the card reader Thi...

Page 44: ...g Inc All Rights Reserved Chapter5 I Chapter 5 Power Supply Contents Overview 5 1 Functional Description 5 1 Troubleshooting 5 2 Troubleshooting Tools 5 2 Field Repair Scope Recommendation 5 2 Battery...

Page 45: ...the system 6 BATT OFF Connects or disconnects the power supply unit with the battery In the normal state set to I position Switch Status 1 Main S W is pressed on I position AC power is being supplied...

Page 46: ...ssed on I position Power supply cable connection status Field Repair Scope Recommendation In the field the technician can only replace the fuse Other components shall be repaired and inspected at the...

Page 47: ...a temporary blackout or power failures the battery will automatically operate to complete a customer s transaction and return his or her card In addition this backup equipment is essential in the ATM...

Page 48: ...s Contents Overview 6 1 Main Board 6 2 Functional Description 6 4 Jumper Setting 6 6 Connecting Component 6 8 Installing the Processor CPU 6 12 Installing Memory Module 6 15 Installing add on Cards 6...

Page 49: ...rd and etc Basic functions and usage of control electronics used this ATM is almost similar to that of personal computer you have dealt with in your office or your home except a USB Hub used to commun...

Page 50: ...Intel Core Family Pentium Celeron Processors in the LGA1155 package 2 CPU_FAN 4 pin CPU cooling fan connector 3 SYS_FAN 4 pin system cooling fan connector 4 DDR3_1 2 240 pin DDR3 SDRAM slots 5 ATX_PO...

Page 51: ..._UNLOCK ME unlock header for factory use only 12 CLR_CMOS Clear CMOS jumper 13 COM Onboard serial port header 14 SPK Speaker header 15 LPT Printer Header 16 TPM Trusted Platform Module header 17 SPDIF...

Page 52: ...Co lay Atheros AR8152 10 100 LAN Audio VIA VT1705 6 Ch HD audio CODEC Compliant with HD audio specification Expansion Slots 1 x PCI Express x16 slot 1 x PCI Express x1 Gen2 slot 2 x PCI slots Rear Pa...

Page 53: ...Panel audio header 1 x Front Panel switch LED header 1 x Speaker header 1 x SPDIF out header 4 x Serial SATA 3 0Gb s connectors 2 x Serial SATA 6 0Gb s connectors 2 x USB 2 0 headers support addition...

Page 54: ...ith more than one pin are numbered When setting the jumpers ensure that the jumper caps are placed on the correct pins The illustrations show a 2 pin jumper When the jumper cap is placed on both pins...

Page 55: ...r Type Description Setting default CLR_CMOS 3 pin Clear CMOS 1 2 NORMAL 2 3 CLEAR Before clearing the CMOS make sure to turn off the system 1 CLR_CMOS Note To avoid the system instability after cleari...

Page 56: ...u can begin connecting the motherboard components Refer to the following 1 Connect the CPU cooling fan cable to CPU_FAN 2 Connect the standard power supply connector to ATX_POWER 3 Connect the case sw...

Page 57: ...cable the latches of power cable and the ATX match perfectly Connecting 4 pin power cable The ATX12V4P power connector is used to provide power to the CPU 4 pin power cable When installing 4 pin powe...

Page 58: ...r 4 PWM PWM ATX_POWER ATX 24 pin Power Connector Pin Signal Name Pin Signal Name 1 3 3V 13 3 3V 2 3 3V 14 12V 3 Ground 15 Ground 4 5V 16 PS_ON 5 Ground 17 Ground 6 5V 18 Ground 7 Ground 19 Ground 8 PW...

Page 59: ...unction properly an IDE drive should be connected to the onboard IDE interface The LED will also show activity for devices connected to the SCSI hard drive activity LED connector Power Sleep Message w...

Page 60: ...lustration shows CPU installation components A Disengaging of the Load Lever Press the hook of lever down and pull it to the right side to release it from retention tab B Opening of the Load Plate Lif...

Page 61: ...your bottom left side Aim at the socket and place the package carefully into the socket by purely vertical motion E Closing the Load Plate Rotate the load plate onto the package IHS Intergraded Heat S...

Page 62: ...chieve better airflow rates and heat dissipation we suggest that you use a high quality fan with 3800 rpm at least CPU fan and heatsink installation procedures may vary with the type of CPU fan heatsi...

Page 63: ...ir edges Do not touch the components or metal parts Always wear a grounding strap when you handle the modules Installation Procedure Refer to the following to install the memory modules 1 This motherb...

Page 64: ...s the Serial ATA protocol This SATA cable comes with a SATA power cable You can connect either end of the SATA cable to the SATA hard drive or the connector on the motherboard SATA cable optional SATA...

Page 65: ...stem PCIEX16 Slot The PCI Express x16 slot is used to install an external PCI Express graphics card PCI1 2 Slots This motherboard is equipped with two standard PCI slots PCI stands for Peripheral Comp...

Page 66: ...he expansion slot Ensure that the edge connector is correctly seated in the slot 3 Secure the metal bracket of the card to the system case with a screw Note 1 For some add on cards for example graphic...

Page 67: ...in Signal Name Pin Signal Name 1 Ground 2 TX 3 TX 4 Ground 5 RX 6 RX 7 Ground F_USB1 2 Front Panel USB 2 0 headers F USB1 supports EZ Charger The motherboard has two USB 2 0 headers supporting four US...

Page 68: ...eader This is an optional header that provides an SPDIFO Sony Philips Digital Interface output to digital multimedia device through optical fiber or coaxial connector Pin Signal Name 1 SPDIFOUT 2 VCC...

Page 69: ...tput 4 DTRB UART B Data Terminal Ready 5 GND Ground 6 DSRB Data Set Ready 7 RTSB RART B Request to Send 8 CTSB Clear to Send 9 RI Ring Indicator 10 Key No pin LPT Onboard parallel port Header This is...

Page 70: ...backplane of the motherboard has the following I O ports PS2 Mouse Use the upper PS 2 port to connect a PS 2 pointing device PS2 Keyboard Use the lower PS 2 port to connect a PS 2 keyboard DVI Port C...

Page 71: ...ration status and provides you with options to set system parameters The parameters are stored in battery backed up CMOS RAM that saves this information when the power is turned off When the system is...

Page 72: ...ual 6 24 2013 Nautilus Hyosung Inc All Rights Reserved 2 BIOS Main Menu When you enter the BIOS Setup program the main menu appears giving you an overview of the basic system information Select an ite...

Page 73: ...cs 2013 Nautilus Hyosung Inc All Rights Reserved 6 25 HDD It is a storage device of CE module within ATM System generic auxiliary storage device to take installation CD to allow for OS Windows 7 and A...

Page 74: ...Chapter6 Control Electronics Service Manual 6 26 2013 Nautilus Hyosung Inc All Rights Reserved Screwable Point of HDD HDD SATA Cable connection ODD E Drive HDD2 D Drive HDD1 C Drive...

Page 75: ...Nautilus Hyosung Inc All Rights Reserved 6 27 ODD It is a storage device of CE module within ATM System generic auxiliary storage device to take installation CD to allow for OS Windows 7 and AP progr...

Page 76: ...Chapter6 Control Electronics Service Manual 6 28 2013 Nautilus Hyosung Inc All Rights Reserved ODD SATA Cable connection ODD E Drive HDD2 D Drive HDD1 C Drive...

Page 77: ...Service Manual Chapter6 Control Electronics 2013 Nautilus Hyosung Inc All Rights Reserved 6 29 PCI USB Cable PCI USB Cable...

Page 78: ...Chapter6 Control Electronics Service Manual 6 30 2013 Nautilus Hyosung Inc All Rights Reserved PCI Slot connection I F Cable PCI USB Cable PCI Serial Card...

Page 79: ...Service Manual Chapter6 Control Electronics 2013 Nautilus Hyosung Inc All Rights Reserved 6 31 SYS FAN SYS FAN SYSTEM FAN SYS FAN Location...

Page 80: ...Chapter6 Control Electronics Service Manual 6 32 2013 Nautilus Hyosung Inc All Rights Reserved SYS FAN Cable connection FAN Power Connector 1 1...

Page 81: ...Service Manual Chapter6 Control Electronics 2013 Nautilus Hyosung Inc All Rights Reserved 6 33 CPU Cooler CPU Cooler CPU Cooler...

Page 82: ...Chapter6 Control Electronics Service Manual 6 34 2013 Nautilus Hyosung Inc All Rights Reserved CPU Cooler Cable connection...

Page 83: ...or 7 30 Bill Withdrawal Detection Sensor CS15 7 31 Cam detection sensor CS6 CS7 7 32 Bill Empty Detection Sensor CS18D T CS 28D T CS38D T CS48D T 7 33 Cassette Identification Sensor CS12 CS22 CS32 CS4...

Page 84: ...provides customers with bills stacked in the Body Module and the assembly direction changes whether it is Front Access type or Rear Access type Feed Module transfers the bills mounted inside the cash...

Page 85: ...Service Manual Chapter7 Cash Dispenser Unit 2013 Nautilus Hyosung Inc All Rights Reserved 7 2 Appearance and Dimension The following figures show the three sectional diagrams of the cash dispenser...

Page 86: ...7 3 The following figures show three sectional diagrams of the cash cassette Warning Because the Pick up Module in the cash cassette is made of plastic which is fragile and vulnerable to any shock be...

Page 87: ...Note Reject Reject capacity Max storage amount 250 notes Retract capacity up to 150 notes 5 Double bill detection Lever detection amplification Method 2 Lever type 6 Cassette Loading Method Front or R...

Page 88: ...ispenser is the front access cash dispenser with four cassettes and no shutter on the body However this cash dispenser can be supported with a lot of optional types as the direction of presenter the a...

Page 89: ...delivered to the final customer 4 Micro clutch In order to dispense bills from a certain cash cassette power should be supplied from the Main Motor to the cash cassette That is for the release of the...

Page 90: ...Service Manual Chapter7 Cash Dispenser Unit 2013 Nautilus Hyosung Inc All Rights Reserved 7 7 Actuator Diagram Electro magnetic components used for this cash dispenser are illustrated in figure below...

Page 91: ...tant not to change the assembly direction of LED and Tr during the disassembly or replacement process Also two sensors are placed in parallel in one Sensor Bracket The name and functions of each Senso...

Page 92: ...Service Manual Chapter7 Cash Dispenser Unit 2013 Nautilus Hyosung Inc All Rights Reserved 7 9 Sensor Diagram Sensors used for this cash dispenser is illustrated in figure below...

Page 93: ...Service Manual Chapter7 Cash Dispenser Unit 2013 Nautilus Hyosung Inc All Rights Reserved 7 10 Block Diagram Block Diagram of Controller Board...

Page 94: ...r and Solenoid CN2 1st Main Sensor Assembly CN3 2nd Main Sensor Assembly CN4 1st and 2nd CASSETTE SENSOR CN5 3rd and 4th CASSETTE SENSOR CN6 CLUTCH 1 2 3 4 CN7 reserved CN8 1 2 3 4 CASSETTE ID B D GND...

Page 95: ...n Location Detail Remark Entire Unit Cash Dispenser Unit For field technician is available Sensor CS11 CS21 CS31 CS41 CS10 CS13 CS4 CS14 CS3 CS8 CS19 CS29 CS39 CS49 CS17 CS27 CS37 CS47 CS2 CS9 CS16 CS...

Page 96: ...to replace sensors and modules The CDU contains 60 sensors in total including 27 transport path sensors 5 encoder sensors 5 docking sensors 4 cash low sensors 8 bill empty detection sensors 4 cassett...

Page 97: ...and remove the cable tie to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing 4 Remove the Sensor Bracket Assembly 5 From the removed Sensor Bracket Assembly r...

Page 98: ...d cable ties around there 3 Remove three M4 screws at both sides as shown in the figure below 4 Remove a couple of connectors and cables to remove the Sensor Bracket Assembly Be careful not to break t...

Page 99: ...Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 2 Loosen the M3 sensor fixing screw 1 place of the sensor to rep...

Page 100: ...t the connector and remove the cable tie to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing 4 Remove the Sensor Bracket Assembly 5 Loosen the M3 sensor fixin...

Page 101: ...to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing 3 Remove the Sensor Bracket Assembly 4 Loosen the M3 sensor fixing screw 1 pace of the sensor to replace f...

Page 102: ...to remove the Sensor Bracket Assembly Be careful not to break the connector pin when removing 3 Remove the Sensor Bracket Assembly 4 Loosen the M3 sensor fixing screw 1 pace of the sensor to replace f...

Page 103: ...S4D T 1 Disconnect the connector and remove the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing 2 Loosen the M3 sensor fixing screw 1 place each to rep...

Page 104: ...Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 2 Loosen the M3 sensor fixing screw 1 pace of the sensor to repla...

Page 105: ...Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 2 Loosen the M3 sensor fixing screw 1 pace of the sensor to repla...

Page 106: ...onnector pin when removing 3 Remove the black rubber which attached to back of the Sensor Bracket 4 Press the part B of the sensor softly as shown in the below figure to remove the lock and the sensor...

Page 107: ...r Bracket 1 place 2 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 3 Press the part B of the sensor softly as sh...

Page 108: ...CS8 Sensor Bracket 2 places 2 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 3 Press the part of the sensor soft...

Page 109: ...2 places 2 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 3 Remove the Sensor Bracket 4 Loosen the M3 sensor fi...

Page 110: ...the M3 fixing screw 2 places of Sensor Bracket 3 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 4 Loosen the M3...

Page 111: ...etract Box Full Sensor CS9D 1 Loosen the M3 fixing screw 1 place of the Sensor Bracket 2 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the conn...

Page 112: ...erved 7 29 CS9T 1 Loosen the M3 fixing screw 1 place of the Sensor Bracket 2 Disconnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin wh...

Page 113: ...sor Bracket with hands to remove Then remove the sensor 3 Disconnect the connector Be careful not to break the connector pin when removing 4 Replace the sensor 5 Connect the connector 6 To assemble th...

Page 114: ...nnect the connector and remove the cable tie to remove the Sensor Bracket Be careful not to break the connector pin when removing 3 Remove the black rubber which attached to back of the Sensor Bracket...

Page 115: ...Bracket each 1 place 2 Remove the black rubber which attached to back of the Sensor Bracket 3 Remove the connector and the cable tie to remove the Sensor Bracket Be careful not to break the connector...

Page 116: ...Sensor CS18D T CS 28D T CS38D T CS48D T 1 Loosen M3 fixing screw each 2 places of the Sensor Bracket 2 Disconnect two connectors and take out cables from each cable tie to remove Sensor Bracket Be car...

Page 117: ...ove the electronic control board On other feeding modules you can skip this step 2 In case of replacing the cassette identification senor CS22 on second feeding module you should firstly remove the ca...

Page 118: ...troller Board assembly 1 The board assembly is composed of the main board and the sub board as shown in the following figure 2 Remove the connector from the board Be careful not to break the connector...

Page 119: ...ke out one belt and electronic board connected a lot of cables 2 Loosen M4 fixing screw 6 places to separate the main module from CDU body 3 Remove the power cable from the main motor 4 Remove the kno...

Page 120: ...the tension bracket and belt around the motor 2 Loosen set screw 2 places on pulley and take out the pulley 3 Remove the connector and the cable tie to take out the motor Be careful not to break the c...

Page 121: ...cam bracket E ring and belt around the motor 2 Loosen set screw 2 places on pulley and take out the pulley 3 Remove the connector and the cable tie to take out the motor Be careful not to break the co...

Page 122: ...enoid Assembly Gate Solenoid Assembly 1 Remove the solenoid power cable 2 Loosen the solenoid bracket M4 fixing screw 2 places 3 Loosen the solenoid M3 fixing screw 3 places 4 Remove the solenoid asse...

Page 123: ...Clutch Assembly The clutch assembly is composed of four clutches as shown in the below figure 1 To remove the clutch unscrew the encoder sensor bracket of the clutch to remove as shown in the above fi...

Page 124: ...igure 3 Remove the clutch assembly 4 Replace the clutch assembly and assemble in the order of 4 1 Note When replacing the clutch assembly adjust the tension pulley so that belt tension will be about 1...

Page 125: ...7 42 Presenter Assembly Presenter Assembly 1 Remove the cables connected to sensor in Presenter assembly Be careful not to break the connector pin when removing 2 Loosen M4 fixing screw 2 places and...

Page 126: ...mbly Latch 1 Open the cassette cover and pull back the push plate to lock 2 Loosen latch bracket M3 screw 2 places as shown in the figure and remove it from the cassette body 3 Press the latch snap lo...

Page 127: ...and pull back the push plate to lock 2 Loosen push plate M3 screw 2 places as shown in the figure and remove it from the cassette body Remove the spring connected to the push plat hole at the same ti...

Page 128: ...the initial test but the lifespan of the component can be shortened considerably In addition incorrect adjustment can cause such problems such as bill jams high reject rates or note damage Section Lo...

Page 129: ...t is critical to properly adjust the belt tension Drive Belts Tension of Body Module to Feed Module 1 First place the belt in the direction shown in the below picture and assemble the Idle Tension Bra...

Page 130: ...the assembly process 2 Put the embossing behind the Idle Tension Bracket inside the square home and push it in the direction of the arrow Slightly snug the M4 screw 3 Adjust the Idle Tension Bracket s...

Page 131: ...ssembly process 2 Put the embossing behind the Idle Tension Bracket inside the square home and push it in the direction of the arrow Slightly snug the M4 screw 3 Adjust the Idle Tension Bracket so tha...

Page 132: ...screw 2 places as much as possible 2 Adjust the solenoid position so that the solenoid damper is at least 3 0mm away from the solenoid plunger when you pull the gate as shown in the below right figure...

Page 133: ...acket and fully fasten the screw 2 When attaching the Z Assembly to the FRAME insert Y Assembly to Z Assembly having them done horizontal with each other and tighten the screw to the full extent 3 Adj...

Page 134: ...years NO LOCATION INT REMARK 1 Main Body Feed Module CS1D T CS4D T CS10 A B D T CS13D T M3 Remove debris and dusts using soft brush air blower and air can 2 CS2 CS3 CS6 CS7 CS8 CS9D CS14D T CS15 CS11...

Page 135: ...ble the contact time must not exceed one second Note 1 Lubricant must not leak In other words lubricant must be applied only to the parts that need oiling Do not apply excessive lubricant Lubricant mu...

Page 136: ...Service Manual Chapter7 Cash Dispenser Unit 2013 Nautilus Hyosung Inc All Rights Reserved 7 53 Gate Spring Hook Tension Pulley Gate Support Spring Hook...

Page 137: ...he No 1 DIP switch and then turn power on power supply 4 Check 7 segments changing as follows L0 L6 L7 0 or Off 5 Turn power off and carefully remove ROM Pack board 6 Turn off No 1 Dip switch 7 Turn o...

Page 138: ...cation 8 4 General Oiling Criteria 8 4 Oiling Criteria 8 5 Oiling Criteria for each module 8 6 Part Replacement 8 8 List of Replacement Part 8 8 How to disassemble receipt printer to three sections 8...

Page 139: ...tment be sure to check the appointed fastening torque once again before terminating the adjustment 5 Perform the lubrication according to the standard and avoid lubricating undesignated place or lubri...

Page 140: ...H included Y5 70Km Note 1 Decide the maintenance replacement cycle by adding the maintenance replacement cycle of above table to the production date marked on the label 2 For the part without label ma...

Page 141: ...Platen Open Lever Green 2 Clean the Heat Element and Platen using cotton with ethanol methanol and IPA 3 After the alcohol ingredient completely goes away place the Platen to its position Precaution...

Page 142: ...l as possible 2 O Dip the writing brush type 2 and apply it all over the target thinly 3 O1 Lubricate with one drop of oil Oil amount 15mg 4 G Apply the grease thinly using under the writing brush typ...

Page 143: ...cluding printing head package micro switch contact point drive roller timing pulley and timing belt As a general rule apply oil by dropping the oil onto the part If the edge of oil feeder has to touch...

Page 144: ...Chapter8 Receipt Printer Service Manual 8 6 2013 Nautilus Hyosung Inc All Rights Reserved Oiling Criteria for each module Spring Hook...

Page 145: ...Service Manual Chapter8 Receipt Printer 2013 Nautilus Hyosung Inc All Rights Reserved 8 7 Gear...

Page 146: ...eplacement Part Remarks AM_TPH82 SENSOR P INTERRUPTER SG 405CD CM SHU 2 places SPRING SUPPORT_UPPER_GUIDE 2 places SPRING ROLLER 2 places GUIDE SPR_UPPER MOTOR 20P020S0 08002 PCBA K SPR1VE_SERIAL How...

Page 147: ...2013 Nautilus Hyosung Inc All Rights Reserved 8 9 How to disassemble SCR PH_M3X10 x3ea SCR M3X6 S 1 Remove the screw and disassemble ASSY TPH_SUPPORT from ASSY MAIN_FRAME 2 Remove the screw Then disas...

Page 148: ...inter Service Manual 8 10 2013 Nautilus Hyosung Inc All Rights Reserved How to disassemble TPH Disassembling TPH SCR PH_M3x8 x4ea TPH AM_ATP82_SPR ASSY TPH_OUTLET 1 Remove the screws SCR PH_M3x8 x4ea...

Page 149: ...Receipt Printer 2013 Nautilus Hyosung Inc All Rights Reserved 8 11 How to disassemble Jam Sensor MS3 Disassembling TPH SENSOR P INTERRUPTER BRACKET JAM_SENSOR SCR PH_M3X6 1 Remove the screw and disass...

Page 150: ...autilus Hyosung Inc All Rights Reserved How to disassemble END Detection Sensor MS1 Disassembling END Detection Sensor MS1 GUIDE_LOWER END_SENSOR SPR26 1 Disassemble the sensor using driver Hole of A...

Page 151: ...ll Rights Reserved 8 13 How to disassemble spring Disassembling Spring SPRING ROLLER_LEFT SPRING ROLLER_RIGHT SPRING SUPPORT_UPPER_GUIDE_RIGHT SPRING SUPPORT_UPPER_GUIDE_LEFT 1 Disassemble the springs...

Page 152: ...pt Printer Service Manual 8 14 2013 Nautilus Hyosung Inc All Rights Reserved How to disassemble Guide Disassembling Guide GUIDE SPR_UPPER 1 Lift up the spring and disassemble the guide Refer to View A...

Page 153: ...Chapter8 Receipt Printer 2013 Nautilus Hyosung Inc All Rights Reserved 8 15 How to disassemble Motor Disassembling Motor SCR PH_M2X6 x2ea STEP_MOTOR 20P020S0 08002 1 Remove the screws 2ea and disasse...

Page 154: ...ice Manual 8 16 2013 Nautilus Hyosung Inc All Rights Reserved How to disassemble PCBA Disassembling PCBA ASSY OUTLET TPH ASSY MAIN_FRAME SCR M3X6 TAP x 4ea COVER PCBA 1 Unfasten the screw and disassem...

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