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W415-0771 / B / 08.10.09

6.2 CORN 

SPECIFICATIONS

!

WARNING

IT IS IMPORTANT TO SELECT AND USE ONLY KERNELLED CORN THAT IS DRY AND FREE OF DIRT 

OR ANY IMPURITIES SUCH AS HIGH SALT CONTENT. DIRTY FUEL WILL ADVERSELY AFFECT THE 

OPERATION AND PERFORMANCE OF THE UNIT AND WILL VOID THE WARRANTY. THE PELLET 

FUEL INSTITUTE (P.F.I.) HAS ESTABLISHED STANDARDS FOR WOOD PELLET MANUFACTURERS. 

WE RECOMMEND THE USE OF CORN THAT MEETS OR EXCEEDS THESE STANDARDS. 

ASK YOUR DEALER FOR A RECOMMENDED CORN TYPE.

SCREEN THE CORN BEFORE LOADING INTO THE HOPPER TO AVOID PLUGGING THE CHUTE.

The kernelled corn with 15% or less moisture content, free of foreign objects (i.e.: dust or fi nes, sticks, stalks, 
cobs & cob pieces). 
No methods of supporting the corn as fuel is recommended (furnace is to operate with corn, wood pellet, corn / 
wood pellet blends or wheat only).
Do not use treated or fortifi ed corn
Do not use corn with fl akes and corn dust
Do not use corn with high moisture content (over 15%)

6.3 PELLET 

SPECIFICATIONS

The performance and heat output of the furnace is directly related to the quality and moisture of the pellets. 
Store pellets in a cool dry area to prevent moisture absorption.

Fines (fi ne particles) 

 

1% maximum through a 1/8” screen

Size 

 

 

 

1/4” to 5/16” diameter, 1/2” 1 1/2” long maximum

Ash Content 

 

 

1% maximum (premium grade)

    3% 

maximum 

(standard 

grade)

Moisture Content 

 

8% maximum

It should be 100% natural wood. Type of tree source will have effect on energy output. Hardwood is better. 
No methods of supporting the pellet is recommended (furnace is to operate with corn, wood pellet, corn / wood 
pellet blends or wheat only).
For further information please see www.pelletheat.org

6.4  FUEL STORING AND FILLING INSTRUCTIONS

Storing: 

The most important aspect of storing the fuel (corn or wood pellet) is not allowing the moisture content to rise 
while stored. Please take all necessary steps to keep your fuel dry when stored. Stored fuel may be kept in 
the same location as the furnace. However, we recommend keeping it at least 3 ft away from the furnace in a 
covered container or a sealed bag(s), so no foreign articles can mix with it.

Filling: 

Open the hopper by lifting and removing the lid. Empty the fuel bags inside (screen corn fi rst) to remove any 
dust. Put the lid back on.

6.5 CONTROL 

PANEL

LCD monitor will display “thermocorn cpf-110” when turned on. The control panel is designed to show your se-
lections & current functions when running by the heat probe sensor. If furnace is running by the room thermo-
stat current functions will not be displayed, however will be executed as directed by the room thermostat. 
There is a manual fuel feed button in the back. This is useful at very fi rst operation when auger is empty or 
when auger is emptied for maintenance or repair.  Use this to purge the auger.

Summary of Contents for NCPF-110

Page 1: ...NG PLEASEREADENTIREMANUALBEFORE YOU INSTALL OR USE THIS HEATER If the heater is not properly installed a house fire may result causing personal injury or loss of life Contact local building or fire of...

Page 2: ...D TOOLS 15 5 13 CONTROL PANEL ASSEMBLY 16 5 14 ROOM THERMOSTAT ASSEMBLY 16 5 15 LOCATION OF PRODUCT ID LABEL 16 5 16 FLUE CONNECTION 16 5 17 APPLICATIONS WITH VARIOUS CHIMNEYS 17 5 18 ELECTRICAL INSTA...

Page 3: ...properly installed It is recommended that the pellet vent joints be sealed with a minimum 500 F 260 C silicone sealant Install according to the vent manufacturers instructions Your heater requires pe...

Page 4: ...ow the instructions in this manual The exhaust system should be checked and cleaned a minimum once a year for any build up of soot or creosote Combustible materials such as firewood wet clothing etc p...

Page 5: ...a safe furnace system and to prevent the build up of soot and creosote inspect and clean the unit and chimney prior to use and periodically during the burning season 10 DO NOT BURN GARBAGE OR FLAMMAB...

Page 6: ...CORRUGATED BOX 2 2 A PALLET CONTAINING HOPPER BOX FAN BOX THE HOPPER BOX THE HOPPER 1 THE HOPPER LID 1 HOPPER BOTTOM SIDE PANELS 3 HOPPER LID HANDLES 2 SIDE PANELS SCREWS 6 FRONT DOOR HANDLES 2 CONTRO...

Page 7: ...e corrugated box over the furnace Hopper box fan box are together packed on a pallet 2 Hopper box Open the box from top Remove hopper bottom side panels Pull the hopper up two people is recommended an...

Page 8: ...e span of fans and receive high performance 15 Do not allow anyone to operate who is not familiar with its operation 16 Do not operate the furnace with doors open Keep all doors closed maintain all se...

Page 9: ...can have clearance to ceilings reduced to 1 inch Flue exhaust pipe should continue as 6 up to the point it connects to chimney Chimney diameter to be 6 or larger if possible Floor must be non combust...

Page 10: ...MANUAL BEFORE YOU INSTALL AND USE THIS HEATER FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH DO NOT INSTALL IN A SLEEPING ROOM WEAR GLOVES AND SAFETY GLAS...

Page 11: ...ROM RIGHT FRONT 52 Two people are needed for the installation Position the main body of furnace at its predetermined location This assembly weighs about 660 lbs 300 kg and may require special moving e...

Page 12: ...ee the figure on the right 5 2 HOPPER BOTTOM CLOSING OPENING SLIDE COVER Slide the metal plate into its place directly below the flange Make sure square holed section of metal plate aligns with flange...

Page 13: ...threaded stand offs Take 2 bolts pass them through the holes and screw them with threaded stand offs Squareness of hopper to furnace can be adjusted while tightening stud bolts 5 6 FUEL WARNING SWITC...

Page 14: ...to combustion air intake channel with the four bolts and nuts provided Connect the cable plug to its socket provided on the junction box Screw grounding cable to one of the bolts on the air chan nel s...

Page 15: ...ady made FURNACE SIDE RETURN AIR SIDE 5 11 HOT AIR CONNECTION TO DUCT SYSTEM Hot air of the furnace comes out of 14 x 18 plenum box at the top of main unit Duct system of the house should be connected...

Page 16: ...Install vent at clearances specified by the vent manufacturer Flue gas exhaust pipe is 6 diameter and made of steel There are two flue gas outlets provided on the flue box One is at the top the other...

Page 17: ...e secured with at least 3 sheet metal screws All joints to be sealed with high temperature silicone A L vent 6 90 elbow B L vent connector flue gas steel pipe Existing masonry chimney Run 6 class L co...

Page 18: ...ICAL INSTALLATION WARNING ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES AND WITH THE CURRENT CAS22 1 CANADIAN ELECTRICAL CODE OR WITH THE NATIONAL EL...

Page 19: ...19 W415 0771 B 08 10 09 Napoleon NCPF 110 MOLEX CONNECTOR AT JUNCTION BOX Napoleon NCPF 110 MOLEX CONNECTOR UNDER CONTROL PANEL...

Page 20: ...356 mm Dimensions Furnace 25 deep x 24 width x 51 height 980 deep x 620 width x 1290 h mm Dimensions overall installed 57 deep x 52 width x 51 height 1450 deep x 1300 width x 1320 h mm Weight overall...

Page 21: ...6HR IDLE MODE RUN 18HR TOTAL DAILY CONSUMPTION 47 76 kg 40 80 kg 105 07 lbs 89 76 lbs 1 91 bushels 1 63 bushels ASSUMING LOW HIGH MODE RUN 9HR IDLE MODE RUN 15HR TOTAL DAILY CONSUMPTION 60 60 kg 52 80...

Page 22: ...ximum premium grade 3 maximum standard grade Moisture Content 8 maximum It should be 100 natural wood Type of tree source will have effect on energy output Hardwood is better No methods of supporting...

Page 23: ...a bag about 20 lbs of pellets at the bottom of the hopper first Total volumetric capacity of hopper is about 8 bushels The reason is furnace and fire pot are cold during the first fire It is always b...

Page 24: ...the first fire 15 Now just sit back and enjoy the heat 16 If room thermostat is connected you don t have to choose any mode Room thermostat will take over the control of furnace 6 7 FIRST FIRE START...

Page 25: ...event furnace overheat This mode eliminates re firing of the furnace when you come back to the house NOTE display will indicate the mode 2 Automatic It is automatically activated by the room thermosta...

Page 26: ...PARTS CHIMNEY FIRES ARE NOT COV ERED BY THE LIFETIME LIMITED WARRANTY THE FIREBOX BECOMES VERY HOT DURING OPERATION LET THE FURNACE COOL COMPLETELY BEFORE CONDUCTING SERVICE WHENEVER ANY PORTION OF TH...

Page 27: ...should be directed to the drain 7 5 CONTROL OF CONDENSATION There are wave tube baffles in the heat exchange tubes These are placed there to reduce the speed of ex haust gas and keep more heat in the...

Page 28: ...own the furnace Wait until it cools Remove the fire pot and clean the air holes Problem Smoking Solution Check exhaust pipes and chimney for proper draft Check moisture of fuel During first fire it is...

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