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W415-0771 / B / 08.10.09

5.17  APPLICATIONS WITH VARIOUS CHIMNEYS

!

WARNING

A CHIMNEY CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR 

SIMILAR CONCEALED SPACE, A FLOOR, OR CEILING.

CHIMNEYS NEED TO BE INSPECTED ON A REGULAR BASIS (AT LEAST ANNUALLY) AS EXHAUST 

PRODUCTS FROM CORN ARE MORE CORROSIVE THEN WOOD PELLETS AND CAN DAMAGE 

METAL COMPONENTS.

CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL 

SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM 

SEPARATING AT THE CHIMNEY JOINTS.

DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.

A

B

Existing class “A” chimney:

Run 6” class “L” connector (fl ue gas stainless/steel double walled vent pipe) from 
furnace to chimney. An approved 6” stainless steel liner must be used in class “A” 
chimneys. Each joint must be fi rmly locked in its place. Class “L” pipe to class “A” 
chimney connection must be secured with at least 3 sheet metal screws. All joints 
to be sealed with high temperature silicone. 
A = “L” vent 6” 90° elbow.
B = “L” vent connector (fl ue gas steel pipe)

Existing masonry chimney:

Run 6” class “L” connector (fl ue gas stainless/steel double walled vent pipe) from 
furnace to chimney. Each joint must be fi rmly locked in its place. Class “L” pipe 
to masonry chimney connection must be secured with high temperature cement. 
All joints to be sealed with high temperature silicone. Depending on local code 
requirements an approved 6” stainless steel liner must be used in masonry chim-
neys.
A = “L” vent connector (fl ue gas stainless/steel double walled vent pipe)
B = “L” vent 6” 90° elbow.
C = “L” vent 6” clean out tee

“L” Vent Installation:

Install 6” class “L” chimney according to manufacturer’s instructions and local 
building codes. Each joint must be fi rmly locked in its place. Run class “L” fl ue 
gas pipe from furnace to cap. All joints to be sealed with high temperature sili-
cone. 
A = vertical top 6”            
B = “L” fl ue gas pipe 6”
C = storm collar 6”            
D = adjustable fl ashing 6”
E = fi re stop spacer 6”      
F = “L” elbow 6” clean out tee

E

F

A
B

C

D

A

B

C

Summary of Contents for NCPF-110

Page 1: ...NG PLEASEREADENTIREMANUALBEFORE YOU INSTALL OR USE THIS HEATER If the heater is not properly installed a house fire may result causing personal injury or loss of life Contact local building or fire of...

Page 2: ...D TOOLS 15 5 13 CONTROL PANEL ASSEMBLY 16 5 14 ROOM THERMOSTAT ASSEMBLY 16 5 15 LOCATION OF PRODUCT ID LABEL 16 5 16 FLUE CONNECTION 16 5 17 APPLICATIONS WITH VARIOUS CHIMNEYS 17 5 18 ELECTRICAL INSTA...

Page 3: ...properly installed It is recommended that the pellet vent joints be sealed with a minimum 500 F 260 C silicone sealant Install according to the vent manufacturers instructions Your heater requires pe...

Page 4: ...ow the instructions in this manual The exhaust system should be checked and cleaned a minimum once a year for any build up of soot or creosote Combustible materials such as firewood wet clothing etc p...

Page 5: ...a safe furnace system and to prevent the build up of soot and creosote inspect and clean the unit and chimney prior to use and periodically during the burning season 10 DO NOT BURN GARBAGE OR FLAMMAB...

Page 6: ...CORRUGATED BOX 2 2 A PALLET CONTAINING HOPPER BOX FAN BOX THE HOPPER BOX THE HOPPER 1 THE HOPPER LID 1 HOPPER BOTTOM SIDE PANELS 3 HOPPER LID HANDLES 2 SIDE PANELS SCREWS 6 FRONT DOOR HANDLES 2 CONTRO...

Page 7: ...e corrugated box over the furnace Hopper box fan box are together packed on a pallet 2 Hopper box Open the box from top Remove hopper bottom side panels Pull the hopper up two people is recommended an...

Page 8: ...e span of fans and receive high performance 15 Do not allow anyone to operate who is not familiar with its operation 16 Do not operate the furnace with doors open Keep all doors closed maintain all se...

Page 9: ...can have clearance to ceilings reduced to 1 inch Flue exhaust pipe should continue as 6 up to the point it connects to chimney Chimney diameter to be 6 or larger if possible Floor must be non combust...

Page 10: ...MANUAL BEFORE YOU INSTALL AND USE THIS HEATER FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH DO NOT INSTALL IN A SLEEPING ROOM WEAR GLOVES AND SAFETY GLAS...

Page 11: ...ROM RIGHT FRONT 52 Two people are needed for the installation Position the main body of furnace at its predetermined location This assembly weighs about 660 lbs 300 kg and may require special moving e...

Page 12: ...ee the figure on the right 5 2 HOPPER BOTTOM CLOSING OPENING SLIDE COVER Slide the metal plate into its place directly below the flange Make sure square holed section of metal plate aligns with flange...

Page 13: ...threaded stand offs Take 2 bolts pass them through the holes and screw them with threaded stand offs Squareness of hopper to furnace can be adjusted while tightening stud bolts 5 6 FUEL WARNING SWITC...

Page 14: ...to combustion air intake channel with the four bolts and nuts provided Connect the cable plug to its socket provided on the junction box Screw grounding cable to one of the bolts on the air chan nel s...

Page 15: ...ady made FURNACE SIDE RETURN AIR SIDE 5 11 HOT AIR CONNECTION TO DUCT SYSTEM Hot air of the furnace comes out of 14 x 18 plenum box at the top of main unit Duct system of the house should be connected...

Page 16: ...Install vent at clearances specified by the vent manufacturer Flue gas exhaust pipe is 6 diameter and made of steel There are two flue gas outlets provided on the flue box One is at the top the other...

Page 17: ...e secured with at least 3 sheet metal screws All joints to be sealed with high temperature silicone A L vent 6 90 elbow B L vent connector flue gas steel pipe Existing masonry chimney Run 6 class L co...

Page 18: ...ICAL INSTALLATION WARNING ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES AND WITH THE CURRENT CAS22 1 CANADIAN ELECTRICAL CODE OR WITH THE NATIONAL EL...

Page 19: ...19 W415 0771 B 08 10 09 Napoleon NCPF 110 MOLEX CONNECTOR AT JUNCTION BOX Napoleon NCPF 110 MOLEX CONNECTOR UNDER CONTROL PANEL...

Page 20: ...356 mm Dimensions Furnace 25 deep x 24 width x 51 height 980 deep x 620 width x 1290 h mm Dimensions overall installed 57 deep x 52 width x 51 height 1450 deep x 1300 width x 1320 h mm Weight overall...

Page 21: ...6HR IDLE MODE RUN 18HR TOTAL DAILY CONSUMPTION 47 76 kg 40 80 kg 105 07 lbs 89 76 lbs 1 91 bushels 1 63 bushels ASSUMING LOW HIGH MODE RUN 9HR IDLE MODE RUN 15HR TOTAL DAILY CONSUMPTION 60 60 kg 52 80...

Page 22: ...ximum premium grade 3 maximum standard grade Moisture Content 8 maximum It should be 100 natural wood Type of tree source will have effect on energy output Hardwood is better No methods of supporting...

Page 23: ...a bag about 20 lbs of pellets at the bottom of the hopper first Total volumetric capacity of hopper is about 8 bushels The reason is furnace and fire pot are cold during the first fire It is always b...

Page 24: ...the first fire 15 Now just sit back and enjoy the heat 16 If room thermostat is connected you don t have to choose any mode Room thermostat will take over the control of furnace 6 7 FIRST FIRE START...

Page 25: ...event furnace overheat This mode eliminates re firing of the furnace when you come back to the house NOTE display will indicate the mode 2 Automatic It is automatically activated by the room thermosta...

Page 26: ...PARTS CHIMNEY FIRES ARE NOT COV ERED BY THE LIFETIME LIMITED WARRANTY THE FIREBOX BECOMES VERY HOT DURING OPERATION LET THE FURNACE COOL COMPLETELY BEFORE CONDUCTING SERVICE WHENEVER ANY PORTION OF TH...

Page 27: ...should be directed to the drain 7 5 CONTROL OF CONDENSATION There are wave tube baffles in the heat exchange tubes These are placed there to reduce the speed of ex haust gas and keep more heat in the...

Page 28: ...own the furnace Wait until it cools Remove the fire pot and clean the air holes Problem Smoking Solution Check exhaust pipes and chimney for proper draft Check moisture of fuel During first fire it is...

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