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GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14) —PAGE 9

 

 

 

 

ENGINE SAFETY

 

DANGER

 

 Theenginefuel exhaust gasescontainpoisonouscarbon 

monoxide. This gas is colorless and odorless, and can 
cause death if inhaled. 

 Theengineof thisequipment 

requires an adequate free 
flow of cooling air. 

NEVER 

operate this equipment  in 
anyenclosedor narrowarea 
where free flow of the air is 
restricted. If the air flow is 
restricted it will cause injury to people and property and 
serious damage to the equipment or engine. 

WARNING

 

 

DO NOT 

place hands  or  fingers  inside  engine 

compartment when engine is running. 

 

NEVER 

operate the engine with heat  shields or 

guards removed. 

 Keepfingers, handshair andclothingaway 

fromall moving parts to prevent injury. 

 

DONOT

removetheradiator capwhiletheengineishot. 

High pressure boiling water will gush out of the radiator 
and severely scald any persons in the general area of 
the generator. 

 

DO NOT 

remove the coolant drain plug 

while the engine is hot. Hot coolant will 
gush out of the coolant tank and severely 
scald any persons in the general area of 
the generator. 

 

DO NOT 

remove the engine oil drain plug while the 

engine is hot. Hot oil will gush out of the oil tank and 
severely scald any persons in the general area of the 
generator. 

CAUTION

 

 

NEVER 

touch the hot exhaust manifold, 

muffler or cylinder.Allowthesepartstocool 
before servicing equipment. 

SAFETY  INFORMATION

 

 

 

 

NEVER

run engine without an air filter or with a dirty air 

filter.Severeenginedamagemayoccur.Serviceair filter 
frequently to prevent engine malfunction. 

 

NEVER 

tamper with the factory settings 

of the engine or engine governor. Damage 
to the engine or equipment can result 
if operating in speed ranges above the 
maximumallowable. 

 

NEVER 

tip the engine to extreme angles during lifting as 

it may causeoil togravitateintothecylinder head, making 
the engine start difficult. 

 Wet stacking is a common problemwith diesel engines 

which are operated for extended periods with light or 
no load applied.When a diesel engine operates without 
sufficient load (less than 40%of the rated output), it will 
not operate at its optimum temperature. This will allow 
unburned fuel to accumulate in the exhaust system, 
which can foul the fuel injectors, engine valves and 
exhaust system, including turbochargers, and reduce 
the operating performance. 

Inorder for adiesel enginetooperateat peakefficiency, 
it must be able to provide fuel and air in the proper ratio 
andat ahighenoughenginetemperaturefor theengine 
to completely burn all of the fuel. 

Wet stacking does not usually cause any permanent 
damage and can be alleviated if additional load is 
appliedtorelievethecondition.It canreducethesystem 
performance and increase maintenance. Applying an 
increasing load over a period of time until the excess 
fuel is burned off and the system capacity is reached 
usually can repair the condition. This can take several 
hours to burn off the accumulated unburned fuel. 

 State Health Safety Codes and Public Resources 

Codes specify that in certain locations, spark arresters 
must be used on internal combustion engines that use 
hydrocarbonfuels.Asparkarrester isadevicedesigned 
to prevent accidental discharge of sparks or flames 
from the engine exhaust. Spark arresters are qualified 
and rated by the United States Forest Service for this 
purpose. In order to comply with local laws regarding 
spark arresters, consult the engine distributor or the 
local Health and Safety Administrator. 

NOTICE

 

DANGEROUS 

GASFUMES

 

Summary of Contents for GloBug GB4000

Page 1: ...GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO G3100044 AND ABOVE Revision 1 02 25 14 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES OPERATION AND PARTS MANUAL...

Page 2: ...PAGE 2 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 NOTES...

Page 3: ...PAN Test Rport no Tested to USA SS 17036833 001 Client Reference Satomi Kugimiya CAN CSA C22 2 No 9 0 96 R2011 Certified Product Portable HID luminaire Globug Series License Fee Units Model Designatio...

Page 4: ...16 General Information 17 Components 18 Setup 19 22 LampCableConnections 23 Operation 24 25 Maintenance 26 28 WiringDiagram 29 ExplanationOf CodeInRemarksColumn 30 SuggestedSpareParts 31 TABLE OF CON...

Page 5: ...elcometoorderpartsviaFax Domestic US Customersdial 1 800 6 P ARTS 7 800 672 7877 Faxyour order inandqualifyfor a2 Discount on Standardorders for all orders whichinclude completepartnumbers Note Discou...

Page 6: ...ificallyaddressthelevel ofexposure to the operator and are preceded by one of four words DANGER W ARNING CA UTIONor NOTICE SAFETYSYMBOLS SAFETYSYMBOLS Potential hazards associated with the operation o...

Page 7: ...FORMATION Thisequipment shouldonlybeoperatedbytrainedand qualifiedpersonnel 18yearsof ageandolder Whenevernecessary replacenameplate operationand safetydecalswhentheybecomedifficult read Manufacturer...

Page 8: ...t whileunit isoperating NEVERuse the light tower mast as a crane DONOT liftanythingwiththemast ALWA YSlowerthelighttowerwhennotinuse orifhigh windsor electrical stormsareexpected SAFETY INFORMATION AL...

Page 9: ...e or equipment can result if operating in speed ranges above the maximumallowable NEVERtiptheenginetoextremeanglesduringliftingas it maycauseoil togravitateintothecylinder head making theenginestartdi...

Page 10: ...dandingood operatingcondition ALWA YSshutdownenginebeforetransporting Make sure thehitchand couplingof the towingvehicle are rated equal to or greater than the trailer gross vehicleweight rating SAFET...

Page 11: ...CORD Beforeloadinglight towertoflatbedtruck disconnect all connectorsandtie wrapthecablesagainst theT bar to prevent damagetothecablesandconnectors Remove andstowtheGB4000inasafeplace whereit will not...

Page 12: ...ORMATION Backfeed to a utility system can cause electrocution and orpropertydamage NEVERconnectthegenerator toabuilding selectricalsystemwithoutatransferswitch or other approved device All installatio...

Page 13: ...andling thebatterytoavoideyeirritation Thebattery containsacidsthatcancauseinjurytothe eyesandskin Usewell insulatedgloveswhenpickingupthebattery ALWA YSkeepthebatterycharged If thebatteryisnot charge...

Page 14: ...WMetal Halide X4 Number of Bulbs 4 Current 37 2A 9 3Ax4 Voltage 120V Lumens 428 000 10 700x4 lm Fan Current 1 2A Voltage 24VDC Dimensions Storage 15 7x15 7x45 6in 400x400x1160mm Working 55 1x55 1x47 2...

Page 15: ...LLOONLIGHT OPERA TIONANDPARTSMANUAL REV 1 02 25 14 PA GE DIMENSIONS CLOSED OPENED Figure 1 Dimensions Table2 Dimensions Reference Letter Dimension in mm A 15 7 400 B 46 1 170 C 55 1 1400 D 41 7 1 060...

Page 16: ...LIGHT OPERA TIONANDPARTSMANUAL REV 1 02 25 14 FOOTCANDLE PLOT 1 grid 40 ft Illuminance Footcandle 30 20 10 5 2 1 0 5 0 25 0 1 Diameter Feet 46 60 78 98 149 205 259 314 426 Figure 2 Footcandle Plot 30...

Page 17: ...sites securitysupport and special events Theballoonlight assemblyissupportedbyfour1000 watt metal halidelamps self inflatingdurablepolyesterballoon bag protective lamp guard quick disconnect communal...

Page 18: ...flationcircuit 4 Adapter Plate Attaches to the T Bar and mast interface of the light tower to allowthe GB4000 to be installed NOTICE Thisadapter plate item4 fitsmost conventional light tower masts 5 J...

Page 19: ...resultinequipment damage seriousinjuryordeath 2 If thelight towerisinthedeployedposition placethe tower mast intothecradlesupport stowedposition SeeFigure4 Makesurecradlelock releasepinhas beeninserte...

Page 20: ...st the T Bar with the low end of each bracket facing inwards toward the mast The raised end of eachbracket shouldbefacingoutward SETUP 5 Next insert a bolt 4 and flat washer 4 thru the mountingholeson...

Page 21: ...FLUSH W T BAR BOTTOM SUPPORT BRACKET 2 BOLT T BAR T BAR LAMP ADAPTER PLATE BOLT 4 1 BACK SIDE UNDERNEATH BOLT 2 2 3 LAMP ADAPTER PLATE NOTES 4 SUPPORT BRACKET J1 J2 1 It is important for the adapter S...

Page 22: ...ting 1 PlacetheGB4000lampfi tureontothelampadapter platepoleasshowninFigure9 2 Insertlockingpinintoholeopeningonpole theninsert cotterpintolockpininplace BALLOONPOWERCABLE 1 Connect theballoonpowercab...

Page 23: ...xisting rectangular lamps When the GB4000 lamp assembly is employed these receptacles are used to connect the GB4000 Refer toFigure10 GB4000 T BAR JUNCTION BOX NOTE CABLE FROM LAMP 1 MUST BE CONNECTED...

Page 24: ...Removing Protective Cover 2 Next fold the protective cover into itself and zip See Figure11 INFLA TINGBALLOONANDTURNINGONLAMPS LT12ONL Y 1 OnL T12serieslighttowers reconnectnegativebattery cable blac...

Page 25: ...ble 2 Slightly raise the light tower mast to allowclearance fortheballoontoinflate 3 Start the light tower engine as referenced in the MLT operationmanual 4 Once the engine has started place the main...

Page 26: ...lampguards SeeFigure16 Figure 18 Removing Lamp 5 Install new lamp into socket and turn lamp in a clockwisedirectionuntiltight SeeFigure19 Figure 19 Installing New Lamp LOCK HOOK Figure 16 Removing Lam...

Page 27: ...ALLOON 1 Unzipthetopandbottomoftheballoon SeeFigure20 INSTALL NEW BALLOON BALLOON UNZIP TOP AND BOTTOM ZIPPERS Figure 22 Replacing Balloon 4 Zip up the top and bottomof the newballoon See Figure23 Fig...

Page 28: ...for ashort time Isambient temperaturetoohigh morethan104 F 40 C Isfanmotor not workingproperly Balloondoesnotinflate Isballoonclothdefective IsLamp1onbut fanisnot working OnlyFanisworking IsLamp1not t...

Page 29: ...F F POLE R M M DC FAN MOTOR F F F F CABLE POLE W M M RELAY BLUE M M M M M M M F F F F F F F F F F F CABLE BALLOON F M F M DC CONVERTER GREEN CABLE PANEL BALLOON MICROSWITCH M M M M M M F F M M M M BOX...

Page 30: ...een assigned a formal part number at thetimeof publication Ablankentrygenerallyindicatesthat theitemisnot sold separatelyoris notsoldbyMultiquip Otherentrieswill beclarifiedinthe Remarks Column QTY Co...

Page 31: ...GE GB4000BALLOONLIGHT 1to3units Qty P N Description 2 E000127300 LAMP 2 A100097802 BALLOONCOVERCP 3 A400038301 FILTER SUGGESTED SPARE PARTS NOTICE Part numbersonthisSuggestedSparePartslist may supers...

Page 32: ...es et r duire la dur e de vie utile de la lampe INFOR MAT ION S S UR LE BALLON NE JAMAIS laisser le ballon toucher la surface de lampe lorsque celle ci est chaude fromdust dirtandadverseweather condit...

Page 33: ...1 2 A400336800 DECAL D ANGER ELECTRICALSHOCKHAZARD FRENCH 1 3 A400252600 DECAL WARNING BURNHAZARD ENGLISH 1 3 A400336900 DECAL WARNING BURNHAZARD FRENCH 1 4 DECAL SERIALPLA TE 1 C O N T A C TM Q P AR...

Page 34: ...4 5 6 10 2 12 11 12 17 13 14 15 36 23 16 17 19 18 17 20 25 20 21 23 22 16 27 1 24 31 26 28 29 30 1 32 33 34 33 39 37 34 22 21 62 63 38 23 16 38 37 25 35 40 18 36 41 42 15 14 43 62 63 26 64 27 36 17 19...

Page 35: ...ASHER M4x15 8 19 A400327202 HOLDER GUARD 4 20 0033206000 SELFLOCKNUT M6 8 21 A300285400 SOCKETASSY 4 22 E000038200 CAP RUBBER 4 23 A400321501 STOPPER 14 24 A300278801 LAMPHOLDER2 1 25 A200097703 PLA T...

Page 36: ...8 9 4 5 6 10 2 12 11 12 17 13 14 15 36 23 16 17 19 18 17 20 25 20 21 23 22 16 27 1 24 31 26 28 29 30 1 32 33 34 33 39 37 34 22 21 62 63 38 23 16 38 37 25 35 40 18 36 41 42 15 14 43 62 63 26 64 27 36...

Page 37: ...1 50 0013112030 BOLT M12x30 1 51 A200100502 FLANGE 1 52 E000099000 PIN 1 53 1800001100 SHEET BOTTOM 1 54 A300283300 PLA TE GUARD 1 55 A200076103 PLA TE BOTTOM 1 56 A400038301 FILTER 200 1 57 E0001193...

Page 38: ...PAGE 38 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 BRACKET AND J BOX ASSY...

Page 39: ...304012 7 0033104000 NUT M4 4 8 A100088602 ADAPTERCP 1 9 E000122700 WASHER 4 10 A400288001 RET AINER 2 11 A300215302 CABLE LAMP 3CP 4 12 A300283800 CABLE LAMP 2CP 1 13 0013112130 BOLTM12x130 4 14 00135...

Page 40: ...perproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Such material will be held for five working days fromnotification pending instructions If a repl...

Page 41: ...GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 41 NOTES...

Page 42: ...field CheshireSK164UJ Contact sales multiquip co uk T el 0161 339 2223 Fax 01613393226 COPYRIGHT2014 MULTIQUIPINC MultiquipInc theMQlogoareregisteredtrademarksof MultiquipInc andmaynotbeused reproduce...

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