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PAGE 8 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14)

 

 

 

 

LIGHTTOWER SAFETY

 

DANGER

 

 

NEVER

operatetheequipmentinanexplosive 

atmosphereornearcombustiblematerials.An 
explosion or fire could result causing severe 

bodily harmor evendeath.

 

WARNING

 

 

NEVER

disconnect any

emergencyor safetydevices. 

These devices are intended for  operator  safety. 
Disconnectionof thesedevicescancausesevereinjury, 
bodilyharmor evendeath.Disconnectionof anyof these 
devices will void all warranties. 

 

 

 

NEVER 

lubricate components or attempt service on a 

running machine. 

 

ALWAYS

ensure light tower is on level ground before use 

sothat itcannot slideorshift around, endangeringworkers. 
Always keep immediate area free of bystanders. 

 

ALWAYS 

make sure trailer is leveled with all outriggers 

extended before raising tower. Outriggers must remain 
extended while tower is up. 

 

ALWAYS 

keep area behind trailer clear of people while 

raising and lowering mast. 

 

NEVER

remove safetypin or pull mast locking pin while 

tower is in a raised position! 

 

CHECK 

the mast and winch cables for wear. If any 

problemoccurswhenloweringor raisingthetower, STOP 
immediately! Contact atrainedtechnicianfor assistance. 

 

NEVER 

pivot or retract mast while unit is operating. 

 

NEVER 

use the light tower mast as a crane. 

DO NOT

 

lift anything with the mast. 

 

ALWAYS

lower thelight tower whennot inuse, or if high 

winds or electrical storms are expected. 

SAFETY  INFORMATION

 

 

 

 

ALWAYS 

keep the immediate area surrounding the light 

tower clean, neat, and free of debris. 

 

ALWAYS 

keep the machine in proper running condition. 

 Fix damage to machine and replace any broken parts 

immediately. 

 

ALWAYS 

store equipment properly when it is not being 

used.Equipment shouldbestoredinaclean, drylocation 
out of the reach of children and unauthorized personnel. 

 Toprevent thelight tower fromoverturning, 

NEVER

use 

in winds that exceed 

65 MPH 

(

105 km/h

). 

LAMP SAFETY

 

 

 

 

NEVER 

attempt to replace lamp with the power on. 

Alwaysshut downtheengineandturnoff circuit breakers 
when changing the lamp. 

 

ALWAYS 

allow a sufficient amount of time for the lamp to 

cool 

before touching or changing. The possibility exists of 

severeburns. 

 

 

 

NEVER

useforcewheninstallingthelamp.Excessiveforce 

could cause the lamp to break, causing bodily harm. 

 

 

 

NEVER

leaveany greaseor oil residueonlampsurface 

when replacing or removing lamp. This can create hot 
spots, reducing the service life of the lamp. 

 

ALWAYS 

make sure lamp surface is clean and dry. 

 

ALWAYS 

replace with MQrecommended type lamp. 

 

ALWAYS

havea

trainedtechnician

install andremove 

a floodlight, or replace any damaged fixture wiring. 

NOTICE

 

CAUTION

 

WARNING

 

NOTICE

 

CAUTION

 

Summary of Contents for GloBug GB4000

Page 1: ...GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO G3100044 AND ABOVE Revision 1 02 25 14 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES OPERATION AND PARTS MANUAL...

Page 2: ...PAGE 2 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 NOTES...

Page 3: ...PAN Test Rport no Tested to USA SS 17036833 001 Client Reference Satomi Kugimiya CAN CSA C22 2 No 9 0 96 R2011 Certified Product Portable HID luminaire Globug Series License Fee Units Model Designatio...

Page 4: ...16 General Information 17 Components 18 Setup 19 22 LampCableConnections 23 Operation 24 25 Maintenance 26 28 WiringDiagram 29 ExplanationOf CodeInRemarksColumn 30 SuggestedSpareParts 31 TABLE OF CON...

Page 5: ...elcometoorderpartsviaFax Domestic US Customersdial 1 800 6 P ARTS 7 800 672 7877 Faxyour order inandqualifyfor a2 Discount on Standardorders for all orders whichinclude completepartnumbers Note Discou...

Page 6: ...ificallyaddressthelevel ofexposure to the operator and are preceded by one of four words DANGER W ARNING CA UTIONor NOTICE SAFETYSYMBOLS SAFETYSYMBOLS Potential hazards associated with the operation o...

Page 7: ...FORMATION Thisequipment shouldonlybeoperatedbytrainedand qualifiedpersonnel 18yearsof ageandolder Whenevernecessary replacenameplate operationand safetydecalswhentheybecomedifficult read Manufacturer...

Page 8: ...t whileunit isoperating NEVERuse the light tower mast as a crane DONOT liftanythingwiththemast ALWA YSlowerthelighttowerwhennotinuse orifhigh windsor electrical stormsareexpected SAFETY INFORMATION AL...

Page 9: ...e or equipment can result if operating in speed ranges above the maximumallowable NEVERtiptheenginetoextremeanglesduringliftingas it maycauseoil togravitateintothecylinder head making theenginestartdi...

Page 10: ...dandingood operatingcondition ALWA YSshutdownenginebeforetransporting Make sure thehitchand couplingof the towingvehicle are rated equal to or greater than the trailer gross vehicleweight rating SAFET...

Page 11: ...CORD Beforeloadinglight towertoflatbedtruck disconnect all connectorsandtie wrapthecablesagainst theT bar to prevent damagetothecablesandconnectors Remove andstowtheGB4000inasafeplace whereit will not...

Page 12: ...ORMATION Backfeed to a utility system can cause electrocution and orpropertydamage NEVERconnectthegenerator toabuilding selectricalsystemwithoutatransferswitch or other approved device All installatio...

Page 13: ...andling thebatterytoavoideyeirritation Thebattery containsacidsthatcancauseinjurytothe eyesandskin Usewell insulatedgloveswhenpickingupthebattery ALWA YSkeepthebatterycharged If thebatteryisnot charge...

Page 14: ...WMetal Halide X4 Number of Bulbs 4 Current 37 2A 9 3Ax4 Voltage 120V Lumens 428 000 10 700x4 lm Fan Current 1 2A Voltage 24VDC Dimensions Storage 15 7x15 7x45 6in 400x400x1160mm Working 55 1x55 1x47 2...

Page 15: ...LLOONLIGHT OPERA TIONANDPARTSMANUAL REV 1 02 25 14 PA GE DIMENSIONS CLOSED OPENED Figure 1 Dimensions Table2 Dimensions Reference Letter Dimension in mm A 15 7 400 B 46 1 170 C 55 1 1400 D 41 7 1 060...

Page 16: ...LIGHT OPERA TIONANDPARTSMANUAL REV 1 02 25 14 FOOTCANDLE PLOT 1 grid 40 ft Illuminance Footcandle 30 20 10 5 2 1 0 5 0 25 0 1 Diameter Feet 46 60 78 98 149 205 259 314 426 Figure 2 Footcandle Plot 30...

Page 17: ...sites securitysupport and special events Theballoonlight assemblyissupportedbyfour1000 watt metal halidelamps self inflatingdurablepolyesterballoon bag protective lamp guard quick disconnect communal...

Page 18: ...flationcircuit 4 Adapter Plate Attaches to the T Bar and mast interface of the light tower to allowthe GB4000 to be installed NOTICE Thisadapter plate item4 fitsmost conventional light tower masts 5 J...

Page 19: ...resultinequipment damage seriousinjuryordeath 2 If thelight towerisinthedeployedposition placethe tower mast intothecradlesupport stowedposition SeeFigure4 Makesurecradlelock releasepinhas beeninserte...

Page 20: ...st the T Bar with the low end of each bracket facing inwards toward the mast The raised end of eachbracket shouldbefacingoutward SETUP 5 Next insert a bolt 4 and flat washer 4 thru the mountingholeson...

Page 21: ...FLUSH W T BAR BOTTOM SUPPORT BRACKET 2 BOLT T BAR T BAR LAMP ADAPTER PLATE BOLT 4 1 BACK SIDE UNDERNEATH BOLT 2 2 3 LAMP ADAPTER PLATE NOTES 4 SUPPORT BRACKET J1 J2 1 It is important for the adapter S...

Page 22: ...ting 1 PlacetheGB4000lampfi tureontothelampadapter platepoleasshowninFigure9 2 Insertlockingpinintoholeopeningonpole theninsert cotterpintolockpininplace BALLOONPOWERCABLE 1 Connect theballoonpowercab...

Page 23: ...xisting rectangular lamps When the GB4000 lamp assembly is employed these receptacles are used to connect the GB4000 Refer toFigure10 GB4000 T BAR JUNCTION BOX NOTE CABLE FROM LAMP 1 MUST BE CONNECTED...

Page 24: ...Removing Protective Cover 2 Next fold the protective cover into itself and zip See Figure11 INFLA TINGBALLOONANDTURNINGONLAMPS LT12ONL Y 1 OnL T12serieslighttowers reconnectnegativebattery cable blac...

Page 25: ...ble 2 Slightly raise the light tower mast to allowclearance fortheballoontoinflate 3 Start the light tower engine as referenced in the MLT operationmanual 4 Once the engine has started place the main...

Page 26: ...lampguards SeeFigure16 Figure 18 Removing Lamp 5 Install new lamp into socket and turn lamp in a clockwisedirectionuntiltight SeeFigure19 Figure 19 Installing New Lamp LOCK HOOK Figure 16 Removing Lam...

Page 27: ...ALLOON 1 Unzipthetopandbottomoftheballoon SeeFigure20 INSTALL NEW BALLOON BALLOON UNZIP TOP AND BOTTOM ZIPPERS Figure 22 Replacing Balloon 4 Zip up the top and bottomof the newballoon See Figure23 Fig...

Page 28: ...for ashort time Isambient temperaturetoohigh morethan104 F 40 C Isfanmotor not workingproperly Balloondoesnotinflate Isballoonclothdefective IsLamp1onbut fanisnot working OnlyFanisworking IsLamp1not t...

Page 29: ...F F POLE R M M DC FAN MOTOR F F F F CABLE POLE W M M RELAY BLUE M M M M M M M F F F F F F F F F F F CABLE BALLOON F M F M DC CONVERTER GREEN CABLE PANEL BALLOON MICROSWITCH M M M M M M F F M M M M BOX...

Page 30: ...een assigned a formal part number at thetimeof publication Ablankentrygenerallyindicatesthat theitemisnot sold separatelyoris notsoldbyMultiquip Otherentrieswill beclarifiedinthe Remarks Column QTY Co...

Page 31: ...GE GB4000BALLOONLIGHT 1to3units Qty P N Description 2 E000127300 LAMP 2 A100097802 BALLOONCOVERCP 3 A400038301 FILTER SUGGESTED SPARE PARTS NOTICE Part numbersonthisSuggestedSparePartslist may supers...

Page 32: ...es et r duire la dur e de vie utile de la lampe INFOR MAT ION S S UR LE BALLON NE JAMAIS laisser le ballon toucher la surface de lampe lorsque celle ci est chaude fromdust dirtandadverseweather condit...

Page 33: ...1 2 A400336800 DECAL D ANGER ELECTRICALSHOCKHAZARD FRENCH 1 3 A400252600 DECAL WARNING BURNHAZARD ENGLISH 1 3 A400336900 DECAL WARNING BURNHAZARD FRENCH 1 4 DECAL SERIALPLA TE 1 C O N T A C TM Q P AR...

Page 34: ...4 5 6 10 2 12 11 12 17 13 14 15 36 23 16 17 19 18 17 20 25 20 21 23 22 16 27 1 24 31 26 28 29 30 1 32 33 34 33 39 37 34 22 21 62 63 38 23 16 38 37 25 35 40 18 36 41 42 15 14 43 62 63 26 64 27 36 17 19...

Page 35: ...ASHER M4x15 8 19 A400327202 HOLDER GUARD 4 20 0033206000 SELFLOCKNUT M6 8 21 A300285400 SOCKETASSY 4 22 E000038200 CAP RUBBER 4 23 A400321501 STOPPER 14 24 A300278801 LAMPHOLDER2 1 25 A200097703 PLA T...

Page 36: ...8 9 4 5 6 10 2 12 11 12 17 13 14 15 36 23 16 17 19 18 17 20 25 20 21 23 22 16 27 1 24 31 26 28 29 30 1 32 33 34 33 39 37 34 22 21 62 63 38 23 16 38 37 25 35 40 18 36 41 42 15 14 43 62 63 26 64 27 36...

Page 37: ...1 50 0013112030 BOLT M12x30 1 51 A200100502 FLANGE 1 52 E000099000 PIN 1 53 1800001100 SHEET BOTTOM 1 54 A300283300 PLA TE GUARD 1 55 A200076103 PLA TE BOTTOM 1 56 A400038301 FILTER 200 1 57 E0001193...

Page 38: ...PAGE 38 GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 BRACKET AND J BOX ASSY...

Page 39: ...304012 7 0033104000 NUT M4 4 8 A100088602 ADAPTERCP 1 9 E000122700 WASHER 4 10 A400288001 RET AINER 2 11 A300215302 CABLE LAMP 3CP 4 12 A300283800 CABLE LAMP 2CP 1 13 0013112130 BOLTM12x130 4 14 00135...

Page 40: ...perproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Such material will be held for five working days fromnotification pending instructions If a repl...

Page 41: ...GB4000 BALLOON LIGHT OPERATION AND PARTS MANUAL REV 1 02 25 14 PAGE 41 NOTES...

Page 42: ...field CheshireSK164UJ Contact sales multiquip co uk T el 0161 339 2223 Fax 01613393226 COPYRIGHT2014 MULTIQUIPINC MultiquipInc theMQlogoareregisteredtrademarksof MultiquipInc andmaynotbeused reproduce...

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