background image

10 

Part Number: 9290312   May/17/2016

Installation 

Section 2

NITROGEN REGULATOR & TANK ASSEMBLY

 DANGER

Tank under high pressure. Do not drop or allow tank to 

fall over. Tank must be chained and secured to prevent 

movement as per OSHA requirements. Do not attempt 

to handle or connect to tank unless properly trained.
Nitrogen cylinders contain high-pressure gas which can 

be hazardous if not handled properly. Make sure you 

READ and UNDERSTAND the following procedures for 

nitrogen cylinders BEFORE installation.

IIportant

Use only food grade nitrogen.

1.  ALWAYS connect the nitrogen cylinder to a regulator 

in a dispensing system. Failure to do so could result in 

an explosion with possible death or injury when the 

cylinder valve is opened.

2.  NEVER connect the nitrogen cylinder directly to the 

product container.

3.  ALWAYS follow correct procedures when cylinders are 

changed.

4.  ALWAYS secure the cylinder in an upright position with 

a chain.

5.  NEVER drop or throw a nitrogen cylinder.
6.  ALWAYS keep a nitrogen cylinder away from heat. 

Store extra cylinders in a cool place (preferably 70ºF). 

Securely fasten with a chain in an upright position 

when storing.

7.  ALWAYS check the D.O.T. test date on the cylinder neck 

before installation. Ask your gas supplier for D.O.T. test 

requirements.

8.  NEVER connect a product container unless there are 

two (2) safety’s in the pressure system:
A.  One (1) at or on the nitrogen regulator.
B.  One (1) at or on the product coupler or in the 

pressure gas line.

NITROGEN INSTALLATION/REPLACEMENT

n

Warning

Verify gauge orientation 

before setting pressures!

D

F

B

E

A

C

NITROGEN

NITROGE

N

INTEGRAL SAFETY 

DEVICE

TO PRODUCT 

CONTAINER

100

1500

bar

20

0

R

UL

LEFT

USE NO OIL

500

psi

3000

2500

150

1000

2000

50

8

120

psi

140

10

6

80

4

40

60

160

100

2

bar

LR

R

20

1.  Make sure cylinder valve “A” is closed.
2.  Unscrew (counter clockwise) regulator key “B” as far out 

as it will go. (The regulator is now in the off position).

3.  Remove regulator from empty cylinder at “E”.
4.  Remove dust cap from new cylinder at “E”. Open and 

close valve “A” quickly to blow dust from outlet.

5.  With cylinder valve “A” in closed position, re-attach 

regulator to cylinder at “E”.

6.  Open valve “A” all the way. (This is important because 

this cylinder valve seals in two places).

7.  Make certain outlet is closed at “C”.
8.  Screw regulator key “B” in (clockwise) until required 

pressure is reached “F”. 

9.  Open outlet valve “C”.

NOTE: Drinks will not pour if outlet valve “C” is closed.

Summary of Contents for N2-Fusion ND21TS01

Page 1: ...r 9290312 May 17 2016 N2Fusion Nitrogen Beverage Dispenser Installation Operation and Maintenance Manual This manual is updated as new information and models are released Visit our website for the lat...

Page 2: ...icates a hazardous situation that if not avoided could result in death or serious injury Caution Indicates a hazardous situation that if not avoided could result in minor or moderate injury Notic Indi...

Page 3: ...ep by Step Installation 9 Pre installation Checklist 9 Nitrogen Regulator Tank Assembly 10 Nitrogen Installation Replacement 10 Nitrogen Connections Pressures 11 N2 Quick Disconnect Drain 11 Keg Pump...

Page 4: ...4 Part Number 9290312 May 17 2016 Table of Contents continued Section 5 Troubleshooting Troubleshooting Charts 25 Dispensing Issues 25 Refrigerator Cabinet Issues 26...

Page 5: ...the unit nWarning Do not operate equipment that has been misused abused neglected damaged or altered modified from that of original manufactured specifications This appliance is not intended for use...

Page 6: ...6 72cm 20 70 53cm 13 66 35cm 16 12 41cm 44 56 113cm 10 60 27cm 7 32 19cm nWarning To avoid instability the installation area must be capable of supporting the weight of the equipment Additionally the...

Page 7: ...ture is 41 86 F 5 30 C and must not exceed 90 F 32 C climate class 4 Location must have proper ventilation DO NOT install in an enclosure enclosed cabinet with no access to ambient air The location mu...

Page 8: ...Circuit Amperage Chart Importan Due to continuous improvements this information is for reference only Please refer to the serial number tag to verify electrical data Serial tag information overrides i...

Page 9: ...ported to the delivering carrier immediately Check the lower portion of the unit to be sure casters are not bent Visually inspect the refrigeration package compressor compartment housing Be sure lines...

Page 10: ...in an upright position when storing 7 ALWAYS check the D O T test date on the cylinder neck before installation Ask your gas supplier for D O T test requirements 8 NEVER connect a product container un...

Page 11: ...n drip pan drain line and purge tube to floor drain N2 Supply Connection Drain Line Floor Drain N2 Purge Tube 4 Air Gap NOTE Purge tube releases under pressure make sure it is fastened down 4 Ensure d...

Page 12: ...system once the nitrogen is connected to the tank OUT Connection IN Connection 9 Connect theWhite quick connect line second to the connection labeled IN on the coffee keg This line supplies Nitrogen i...

Page 13: ...EGULATOR 1 N2 TANK TO COFFEE KEG REGULATOR 2 N2 TANK TO NITROGENATOR NON NITROGENATED COFFEE 16 PSI 2 PSI 85 90 PSI Do Not exceed 90 PSI 34 PSI 2 PSI NITROGENATED COFFEE NITROGENATED COFFEE SOLENOID V...

Page 14: ...top hinge pin from door 4 Use a putty knife or similar tool to remove both plugs from door to expose alternate hinge pin locations and re install the plugs in original hinge pin locations 5 Install t...

Page 15: ...o a pan on the rear of the unit and is evaporated by the heat given off by the compressor NOTE During normal operation the evaporator fan may cycle and or pulse independently of the compressor EVAPORA...

Page 16: ...e new keg in cabinet 6 Connect the COFFEE OUT black fitting to the keg first then connect the GAS IN grey fitting 7 Open the Plain CoffeeTap Tap 1 and see if beverage comes out if not prime system See...

Page 17: ...ng line voltage Incorrect polarity can lead to erratic operation nWarning Do not damage the refrigeration circuit when installing maintaining or servicing the unit nWarning Never Use Steel Pads Wire B...

Page 18: ...y residue persists use a damp cloth rinsed in a mild dish soap and water solution Wipe dry with a clean soft cloth Never use steel wool or abrasive pads for cleaning Never use chlorinated citrus based...

Page 19: ...all brush is useful to clean keg connections Small bucket should be available for dipping keg connections into sanitizer 4 Spray bottles and PPE gloves goggles nWarning When in contact with cleaning a...

Page 20: ...Allow to remain for 15 minutes or as directed by manufacturer before wiping off 2 Spray each nozzle and allow to air soak for 15 minutes or as directed by manufacturer before wiping off 3 Spray inter...

Page 21: ...the bowl with mesh back in place 4 Mix proper concentration of cleaning solution in one of the three 3 gallon kegs 5 Connect the inlet and outlet keg connectors of unit to cleaning solution keg 6 Pres...

Page 22: ...taps then press and hold the Clean Prime button until the LED around the button turns OFF to clear error state and exit into keg change mode Onceerrorstateisclearedthecleaningprocesscanbestarted over...

Page 23: ...d which indicates rinsing is complete and both product taps should be closed 30 Disconnect warm rinse water keg and set aside 31 Disconnect clear drain hoses from tap nozzles empty five 5 gallon catch...

Page 24: ...y with cleaner and wiped down Component Splash Box DO NOT spray fluids in these areas components Caution Attention and care should be used to avoid spraying any electrical component fans thermostat an...

Page 25: ...f the frame which may damage both the doors and the hinges In some cases this may require qualified service agents or maintenance personnel to perform repairs Door Adjustment If the door needs lowerin...

Page 26: ...t Tighten regulator nut See Nitrogen Regulator Tank Assembly on page 10 Check for missing washer inside of regulator nut There is a puddle of product on the floor Drain tube Check to see of cabinet dr...

Page 27: ...ostat is not set too cold Also check gasket condition Cabinet temperature is too high Thermostat set too high Set thermostat to lower temperature Poor air circulation in cabinet Re arrange product to...

Page 28: ...may necessitate change of specifications without notice Part Number 9290312 May 17 2016 Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service t...

Reviews: