MTU MW15406/17E Operating Instructions Manual Download Page 166

Page: 166 / 241

7.7.3 Injector – Removal and installation

Preconditions

☑

Engine is stopped and starting disabled.

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Puller

3555890163/00

Fuel suction device

F30378207

Torque wrench, 20-100 Nm

F30026582

Open-end wrench bit

F30025897

Spider patch spanner

F30027425

Spider patch spanner

F30027424

Double-head box wrench

F30011450

Ratchet adapter

F30027340

Grease (Kluthe Hakuform 30-10/Emulgier)

X00029933

Sealing ring

(→ Spare Parts Catalog)

Sealing ring

(→ Spare Parts Catalog)

WARNING

Fuels are combustible.

Risk of fire and explosion!
• Avoid open flames, electrical sparks and ignition sources.
• Do not smoke.

WARNING

Compressed air gun ejects a jet of pressurized air.

Risk of injury to eyes and damage to hearing, risk of rupturing internal organs!
• Never direct air jet at people.
• Always wear safety goggles/face mask and ear defenders.

Preparatory steps

Remove cylinder head cover (→ Page 158).

Drain fuel (→ Page 170).

166 | Task Description | MW15406/17E 2014-05

TIM-ID: 0000004646 - 006

Summary of Contents for MW15406/17E

Page 1: ...Operating Instructions Diesel engine 8 V 2000 M60 M61 12V 2000 M60 M61 16V 2000 M60 M61 MW15406 17E...

Page 2: ...This particularly applies to its reproduction distribution editing transla tion microfilming and storage or processing in electronic systems including databases and online services All information in...

Page 3: ...portant Please complete and return the Commissioning Note card below to MTU Friedrichshafen GmbH The Commissioning Note information serves as a basis for the contractually agreed logistic support warr...

Page 4: ......

Page 5: ...3 11 12V 2000 M61 engine data 70 3 12 12V 2000 M61 engine data 73 3 13 12V 2000 M61 engine data 76 3 14 16V 2000 M60 engine data Engine mounted heat exchanger reference condition 25 C intake air temp...

Page 6: ...e drain line for coolant discharge and obstruction 181 7 11 Air Filter 182 7 11 1 Air filter Replacement 182 7 11 2 Air filter Removal and installation 183 7 12 Air Intake 184 7 12 1 Service indicator...

Page 7: ...and installation 220 7 24 Emergency Instrumentation Local Operating Panel 222 7 24 1 LOP and connectors Cleaning 222 7 24 2 LOP Visual inspection 223 7 24 3 LOP Test procedures 225 8 Appendix A 8 1 Ab...

Page 8: ...guration approved by the manufacturer in writ ing including engine management parameters In compliance with all safety regulations and in accordance with all warning notices in this manual With mainte...

Page 9: ...rk on or around the product This personnel must be instructed repeatedly Personnel requirements All work on the product shall be carried out by trained and qualified personnel only Training at the Tra...

Page 10: ...or the given weight forklift truck Install the crankshaft locking device and the locking screws for the engine mounts prior to engine trans portation Secure the engine against tilting during transport...

Page 11: ...or must be aware of the consequences of any operations he she performs During operation the display instruments and monitoring units must be constantly observed in regard of present operating status l...

Page 12: ...starter with compressed air Clean the interior of the flywheel housing with a class H dust extractor Observe the safety data sheet Safety requirements during maintenance and repair work Take special c...

Page 13: ...e performing necessary welding work Hydraulic installation and removal Check function and satisfactory condition of the jigs and fixtures to be used Use only the specified jigs and fixtures for hydrau...

Page 14: ...ent i e protect them against moisture in particular Pack age faulty electronic components or assemblies properly before dispatching for repair Moisture proof Shock proof Wrapped in antistatic foil if...

Page 15: ...are prohibited by emission regulations Emission control units systems may only be maintained exchanged or repaired if the components used for this purpose are approved by the manu facturer Noncomplia...

Page 16: ...o be replaced Carry out leak test in accordance with the specifications Paints and varnishes Observe the relevant safety data sheet for all materials When painting in areas other than spray booths equ...

Page 17: ...medial action NOTICE In the event of a situation involving potentially adverse effects on the product Consequences Material damage Remedial action Additional product information Safety notices 1 This...

Page 18: ...led design permits Low surface temperature Reduced amount of heat to be dissipated by the coolant Absolute gas tightness Turbocharging Sequential turbocharging with charge air cooling turbochargers ca...

Page 19: ...coupling control Input output signals as well as data transfer to CAN field bus for remote control and ship side moni toring Monitoring in engine room Engine control and monitoring unit LOP Functions...

Page 20: ...Fuel system covers 20 General Information MW15406 17E 2014 05 TIM ID 0000002178 006...

Page 21: ...MW15406 17E 2014 05 General Information 21 TIM ID 0000002178 006...

Page 22: ...Lube oil system covers 22 General Information MW15406 17E 2014 05 TIM ID 0000002178 006...

Page 23: ...MW15406 17E 2014 05 General Information 23 TIM ID 0000002178 006...

Page 24: ...e pressure is greatly reduced by a faulty O ring 3 The union is confirmed as being SOLAS compliant by DNV and GL Plugs and sensors Screw in plugs 2 are sealed toward the outside either with a copper s...

Page 25: ...line 19 Ball type seal area 20 Leak fuel connection The HP fuel line is sealed by the thrust ring 8 In case of leakage around the thrust ring 8 or the HP line 5 fuel escapes into the leakage chamber L...

Page 26: ...eral spray The fluid is diverted to the catch basin whereby the pressure is greatly reduced Shielding by overlapping design The overlap 1 precludes lateral spray The fluid is diverted to the catch bas...

Page 27: ...ccordance with DIN ISO 1204 as viewed from driving end 4 For cylinder designation in accordance with DIN ISO 1204 the letter Ax refers to the cylinders on the left hand side of the engine 1 and letter...

Page 28: ...0 Starting equipment 180 Lube oil system lube oil circuit 200 Coolant circuit 230 Mounting support 250 PTO systems driving end and free end 500 Monitoring control and regulation system Engine model de...

Page 29: ...re 2 B10 charge air pressure 3 B09 charge air tempera ture 4 B5 2 lube oil pressure 5 F25 lube oil pressure dif ference over filter 6 B34 fuel pressure after fil ter 7 B07 lube oil temperature 8 B05 l...

Page 30: ...Left engine side 12V 2000 M 1 F33 coolant level 2 Y27 turbocharger control valve 3 B21 raw water pressure 30 General Information MW15406 17E 2014 05 TIM ID 0000012937 004...

Page 31: ...Engine free end 12V 2000 M 1 B06 coolant temperature 2 B6 2 coolant tempera ture MW15406 17E 2014 05 General Information 31 TIM ID 0000012937 004...

Page 32: ...Right engine side 12V 2000 M 1 B44 turbocharger speed 2 B16 coolant pressure 3 F46 leak off fuel level 4 B33 fuel temperature 32 General Information MW15406 17E 2014 05 TIM ID 0000012937 004...

Page 33: ...0 M 1 B01 camshaft speed 2 B4 22 exhaust bulk tem perature B side 3 B13 crankshaft speed 4 B13 2 crankshaft speed 5 B4 21 exhaust bulk tem perature A side MW15406 17E 2014 05 General Information 33 TI...

Page 34: ...ir pressure 3 B09 charge air tempera ture 4 B5 2 lube oil pressure 5 F25 lube oil pressure dif ference over filter 6 B34 fuel pressure after fil ter 7 B07 lube oil temperature 8 B05 lube oil pressure...

Page 35: ...Left engine side 16V 2000 M 1 F33 coolant level 2 Y27 turbocharger control valve 3 B21 raw water pressure MW15406 17E 2014 05 General Information 35 TIM ID 0000012937 004...

Page 36: ...Free end 16V 2000 M 1 B06 coolant temperature 2 B6 2 coolant tempera ture 36 General Information MW15406 17E 2014 05 TIM ID 0000012937 004...

Page 37: ...Right engine side 16V 2000 M 1 B44 turbocharger speed 2 B16 coolant pressure 3 F46 leak off fuel level 4 B33 fuel temperature MW15406 17E 2014 05 General Information 37 TIM ID 0000012937 004...

Page 38: ...0 M 1 B01 camshaft speed 2 B4 22 exhaust bulk tem perature B side 3 B13 crankshaft speed 4 B13 2 crankshaft speed 5 B4 21 exhaust bulk tem perature A side 38 General Information MW15406 17E 2014 05 TI...

Page 39: ...nlet temperature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm...

Page 40: ...nning min L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 1 4 GENERAL OPERATING DATA Number of cylinders 8 Firing speed fr...

Page 41: ...tandard oil system Option max operating incli nations R liter 60 Oil pan capacity dipstick mark min standard oil system Option max oper ating inclinations L liter 45 Oil pan capacity dipstick mark max...

Page 42: ...perature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1800 Fue...

Page 43: ...to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 1 4 GENERAL OPERATING DATA Number of cylinders 8 Firing speed from R rpm 100 Firing speed to R rpm 120 STARTING electr...

Page 44: ...linations L liter 45 Oil pan capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 55 WEIGHTS MAIN DIMENSIONS Number of cylinders 8 Engine dry weight with attached...

Page 45: ...ature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1800 Fuel s...

Page 46: ...ARTING electric Number of cylinders 8 Rated starter voltage standard design R V 24 STARTING pneumatic starter Number of cylinders 8 Starting air pressure before starter motor min R bar 18 Starting air...

Page 47: ...capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 55 WEIGHTS MAIN DIMENSIONS Number of cylinders 8 Engine dry weight with attached standard accessories without...

Page 48: ...ature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 8 Engine rated speed A rpm 1800 Fuel s...

Page 49: ...ders 8 Rated starter voltage standard design R V 24 INCLINATIONS STANDARD OIL SYSTEM relative to waterline Number of cylinders 8 Longitudinal inclination continuous max drive side down Design max oper...

Page 50: ...MAIN DIMENSIONS Number of cylinders 8 Engine dry weight with attached standard accessories without coupling R kg 1750 ACOUSTICS Number of cylinders 8 Exhaust noise unsilenced BL free field sound press...

Page 51: ...sea level m 100 100 100 100 Power related data power ratings are net brake power as per ISO 3046 Number of cylinders 8 8 8 8 Rated engine speed A rpm 1800 1800 1800 1800 Fuel stop power ISO 3046 A kW...

Page 52: ...umber of cylinders 8 8 8 8 Fuel pressure at engine inlet connection min when engine is starting L bar 0 3 0 3 0 3 0 3 Fuel pressure at engine inlet connection min when engine is running L bar 0 3 0 3...

Page 53: ...se inclination temporary max option max operating inclinations L Degrees 40 40 40 40 Capacities Number of cylinders 8 8 8 8 Engine coolant capacity engine side with cooling equipment R Liters 70 70 En...

Page 54: ...essure level Lp 1m distance ISO 6798 3dB A tolerance R dB A 104 104 104 104 Engine surface noise with attenuated in take noise filter BL free field sound power level Lp 1 m distance ISO 6798 2dB A tol...

Page 55: ...erature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1800 Fue...

Page 56: ...ning min L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 2 5 GENERAL OPERATING DATA Number of cylinders 12 Firing speed fr...

Page 57: ...standard oil system Option max operating incli nations R liter 98 Oil pan capacity dipstick mark min standard oil system Option max oper ating inclinations L liter 73 Oil pan capacity dipstick mark ma...

Page 58: ...erature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1800 Fue...

Page 59: ...to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 2 5 GENERAL OPERATING DATA Number of cylinders 12 Firing speed from R rpm 100 Firing speed to R rpm 120 STARTING elect...

Page 60: ...linations L liter 73 Oil pan capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 88 WEIGHTS MAIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached...

Page 61: ...ture C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1800 Fuel s...

Page 62: ...RTING electric Number of cylinders 12 Rated starter voltage standard design R V 24 STARTING pneumatic starter Number of cylinders 12 Starting air pressure before starter motor min R bar 21 Starting ai...

Page 63: ...capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 88 WEIGHTS MAIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without...

Page 64: ...ture C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 12 Engine rated speed A rpm 1800 Fuel s...

Page 65: ...rs 12 Rated starter voltage standard design R V 24 INCLINATIONS STANDARD OIL SYSTEM relative to waterline Number of cylinders 12 Longitudinal inclination continuous max drive side down Design max oper...

Page 66: ...AIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without coupling R kg 2600 ACOUSTICS Number of cylinders 12 Exhaust noise unsilenced BL free field sound pres...

Page 67: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 6...

Page 68: ...Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 2 5 GENERAL OPERATING DATA Number of cylinders 12 Firing speed from R rpm 100 Firing spe...

Page 69: ...l system Option max operating incli nations R Liters 98 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 73 Oil pan capacity at dipstick mark max st...

Page 70: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 6...

Page 71: ...er of cylinders 12 Rated starter voltage standard design R V 24 STARTING with compressed air hydraulic starter Number of cylinders 12 Starting air pressure before starter motor min R bar 21 Starting a...

Page 72: ...t dipstick mark max standard oil system Option max operating inclinations L Liters 88 WEIGHTS MAIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without coupli...

Page 73: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 6...

Page 74: ...Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 2 5 GENERAL OPERATING DATA Number of cylinders 12 Firing speed from R rpm 100 Firing spe...

Page 75: ...l system Option max operating incli nations R Liters 98 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 73 Oil pan capacity at dipstick mark max st...

Page 76: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 12 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 6...

Page 77: ...er of cylinders 12 Rated starter voltage standard design R V 24 STARTING with compressed air hydraulic starter Number of cylinders 12 Starting air pressure before starter motor min R bar 21 Starting a...

Page 78: ...t dipstick mark max standard oil system Option max operating inclinations L Liters 88 WEIGHTS MAIN DIMENSIONS Number of cylinders 12 Engine dry weight with attached standard accessories without coupli...

Page 79: ...perature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Fu...

Page 80: ...ning min L bar 0 3 Fuel pressure at supply connection to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 3 2 GENERAL OPERATING DATA Number of cylinders 16 Firing speed fr...

Page 81: ...andard oil system Option max operating incli nations R liter 127 Oil pan capacity dipstick mark min standard oil system Option max oper ating inclinations L liter 97 Oil pan capacity dipstick mark max...

Page 82: ...perature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Fu...

Page 83: ...to engine when engine is starting max L bar 0 5 Fuel supply flow max R liter min 3 3 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from R rpm 100 Firing speed to R rpm 120 STARTING elect...

Page 84: ...linations L liter 97 Oil pan capacity dipstick mark max standard oil system Option max oper ating inclinations L liter 117 WEIGHTS MAIN DIMENSIONS Number of cylinders 16 Engine dry weight with attache...

Page 85: ...ature C 25 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Fuel...

Page 86: ...rs 16 Rated starter voltage standard design R V 24 INCLINATIONS STANDARD OIL SYSTEM relative to waterline Number of cylinders 16 Longitudinal inclination continuous max drive side down Design max oper...

Page 87: ...MAIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced BL free field sound pre...

Page 88: ...ature C 32 Barometric pressure mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power to ISO 3046 Number of cylinders 16 Engine rated speed A rpm 1800 Fuel...

Page 89: ...rs 16 Rated starter voltage standard design R V 24 INCLINATIONS STANDARD OIL SYSTEM relative to waterline Number of cylinders 16 Longitudinal inclination continuous max drive side down Design max oper...

Page 90: ...MAIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupling R kg 3200 ACOUSTICS Number of cylinders 16 Exhaust noise unsilenced BL free field sound pre...

Page 91: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 8...

Page 92: ...Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 3 2 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from R rpm 100 Firing spe...

Page 93: ...system Option max operating incli nations R Liters 127 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 97 Oil pan capacity at dipstick mark max sta...

Page 94: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 8...

Page 95: ...ber of cylinders 16 Rated starter voltage standard design R V 24 STARTING with compressed air hydraulic starter Number of cylinders 16 Starting air pressure before starter motor min R bar 24 Starting...

Page 96: ...t dipstick mark max standard oil system Option max operating inclinations L Liters 117 WEIGHTS MAIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupl...

Page 97: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 8...

Page 98: ...Fuel pressure at engine inlet connection max when engine is starting L bar 0 5 Fuel supply flow max R liter min 3 2 GENERAL OPERATING DATA Number of cylinders 16 Firing speed from R rpm 100 Firing spe...

Page 99: ...system Option max operating incli nations R Liters 127 Oil pan capacity at dipstick mark min standard oil system Option max operating inclinations L Liters 97 Oil pan capacity at dipstick mark max sta...

Page 100: ...mbar 1000 Site altitude above sea level m 100 POWER RELATED DATA power ratings are net brake power as per ISO 3046 Number of cylinders 16 Rated engine speed A rpm 1800 Fuel stop power ISO 3046 A kW 8...

Page 101: ...er of cylinders 16 Rated starter voltage standard design R V 24 STARTING with compressed air hydraulic starter Number of cylinders 16 Starting air pressure before starter motor min R bar 24 Starting a...

Page 102: ...dipstick mark max standard oil system Option max operating inclinations L Liters 117 WEIGHTS MAIN DIMENSIONS Number of cylinders 16 Engine dry weight with attached standard accessories without coupli...

Page 103: ...Number of cylin ders Firing order 8 V A1 B4 A4 A2 B3 A3 B2 B1 12 V A1 B2 A5 B4 A3 B1 A6 B5 A2 B3 A4 B6 16 V A1 B5 A3 A5 B2 B8 A2 A8 B3 A7 B4 B6 A4 A6 B1 B7 MW15406 17E 2014 05 Technical Data 103 TIM...

Page 104: ...Height C 8 V 2000 M50 M61 approx 2005 mm approx 1280 mm approx 1315 mm 12 V 2000 M50 M61 approx 2350 mm approx 1400 mm approx 1475 mm 16 V 2000 M50 M61 approx 2815 mm approx 1425 mm approx 1520 mm 104...

Page 105: ...te F2 3 White F3 4 White F4 5 White F5 6 White ALARM ACKNOWL Pressing the button the first time stops alarm signaliza tion Pressing the button a second time acknowledges an ac tive alarm LED spot ligh...

Page 106: ...as the button is held down 15 White ENGINE SPEED DE CREASE Engine speed is decreased as long as the button is held down 16 Green READY FOR OPERA TION Pressing the button causes changeover between Not...

Page 107: ...9 Fuel prefilter pressure gauge Align adjustable pointer with position of pressure indicator Page 175 Fuel system Vent Page 171 Raw water pump if located above waterline Prime with water approx 3 4 l...

Page 108: ...oil level Page 187 Cooling system Check coolant level Page 200 Cooling system Preheat coolant with preheating unit Fuel prefilter Drain Page 176 Battery charging generator drive Check condition of dr...

Page 109: ...ting the engine from LOP Item Measure Engine Start in unloaded condition System Switch on LOP Illuminated push button LOCAL OPERATION lights up brightly local control mode is active Page 105 Illuminat...

Page 110: ...the en gine s danger zone WARNING High level of engine noise when the engine is running Risk of damage to hearing Wear ear protectors Barring the engine out of service period 1 month Item Measure Eng...

Page 111: ...the engine plant Risk of overheating damage to components Initiate emergency stop only in emergency situations Engine emergency stop at BlueLine automation system Item Measure Engine Emergency stop at...

Page 112: ...ion Check exhaust color Page 121 Fuel prefilter Check that contamination indicator position at the fuel prefilter is within the permissible limit Page 175 Drain water and contaminants Page 176 Interco...

Page 113: ...OUPLING OUT button flashes Coupling is disengaged After receiving the feedback signal from coupling the COUPLING OUT button is illuminated brightly Disengaging coupling with reversing gearbox FPP WJ I...

Page 114: ...long Follow instructions of the waterjet manufacturer Flushing with reversing gearbox and flushing mode Item Measure LOP Press FLUSH illuminated pushbutton and keep pressed Page 105 FLUSH pushbutton f...

Page 115: ...ear and run the engine at idle speed for at least 10 minutes until engine temperatures have dropped and constant values are displayed Stopping the engine from LOP Item Measure LOP Disengage gearbox Pa...

Page 116: ...Before shutting down disengage gear and run the engine at idle speed for at least 10 minutes until engine temperatures have dropped and constant values are displayed Stopping the engine at the BlueLi...

Page 117: ...stopped by disconnecting the power supply to the ECU On engines with emergency air shutoff flaps flaps close Illuminated pushbutton EMERGENCY STOP flashes Horn flashing lamp etc are tripped After eme...

Page 118: ...itable temperature the antifreeze concentration is insufficient for the engine room tem perature antifreeze concentration is 50 and engine room temperature is be low 40 C Raw water Drain if freezing t...

Page 119: ...ressed air gun directly at seals or electronic components such as connectors or ECUs Plant Cleaning 1 Carry out plant cleaning only in areas where an appropriate oil separator is provided environmenta...

Page 120: ...prefilter if applicable Page 112 W0508 Check vacuum gage reading on fuel prefilter if applicable Page 112 W1001 Replace fuel filter or fuel filter element Page 173 W1002 Check valve clearance Page 155...

Page 121: ...ive action EMU pressure monitoring failure u Contact Service Have EMU replaced AL ECU Defective Cause Corrective action ECU 4 is defective 1 Check LOP visually Page 223 2 Perform LOP test procedures P...

Page 122: ...e if required see gearbox documentation AL Override Activated Cause Corrective action Safety system override is active u Status message Override activated AL Power Failure Control Cause Corrective act...

Page 123: ...gine wiring Page 214 5 Contact Service Have MPU 23 of PIM No 21 X A001 A010 checked and replaced if required DL 211 A001 A020 Cause Corrective action LMU of LOP 1 PIM No 21 X A001 A020 not detected on...

Page 124: ...Check LOP visually Page 223 2 Perform LOP test procedures Page 225 3 Check ECU plug in connections Page 218 4 Check engine wiring Page 214 5 Contact Service have EMU checked and replaced if required D...

Page 125: ...aced if required Have GCU wiring checked and replaced if required MG Check Start Interlocks Cause Corrective action Start conditions are not fulfiulled u Check start conditions and fulfill if necessar...

Page 126: ...LOP test procedures Page 225 3 Contact Service Have GCU GMU checked and replaced if required RL 211 A003 ECU Cause Corrective action ECU 4 not detected on redundant CAN bus 1 Check LOP visually Page...

Page 127: ...fy 2 Observe further display messages alarms SS Emergency Stop External Cause Corrective action Safety system has carried out an externally triggered emergency stop 1 Determine cause for shutoff and r...

Page 128: ...use Corrective action Safety system detects that engine oil pressure is too low 1 Check lube oil level and top up if required Page 187 2 Contact Service SS Security Channel Def EMU Cause Corrective ac...

Page 129: ...st procedures Page 225 3 Check ECU plug in connections Page 218 4 Check engine wiring Page 214 5 Contact Service Have sensors checked and replaced if required TD T Coolant Cause Corrective action The...

Page 130: ...nnot be rotated by hand u Contact Service Start interlock limit switch is not installed u Check limit switch Page 217 Start interlock limit switch is defective u Check limit switch Page 217 Wiring of...

Page 131: ...r too big after replacement u Install suitable propeller Engine speed not steady Cause Corrective action Injector faulty u Replace Page 163 Injection pump faulty u Replace Page 159 Speed sensor is fau...

Page 132: ...uch oil in engine u Drain engine oil Page 188 Oil separator or oil preseparator of crankcase breather clogged u Replace Page 152 Exhaust turbocharger faulty u Contact Service Cylinder head is faulty u...

Page 133: ...s Material Spare parts Designation Use Part No Qty Shield A4 735233000100 10 Shield A5 735233000101 14 Shield A7 735233000103 6 Shield A8 735233000104 2 SOLAS shielding Installation 1 Pinpoint install...

Page 134: ...are parts Designation Use Part No Qty Shield A4 735233000100 5 Shield A5 735233000101 7 Shield A7 735233000103 6 Shield A8 735233000104 2 Installing SOLAS shielding 1 Pinpoint installation location Pa...

Page 135: ...temperature Special tools Material Spare parts Designation Use Part No Qty Oil filter shield X00009628 Fuel filter shield X00009654 Installing SOLAS shield on oil fil ter and fuel filter 1 Pinpoint i...

Page 136: ...elding as per MTN 5233 Page 133 On crankcase Item Type of shielding Remarks 1 Shield A4 On brazed on union 2 Shield A5 On crankcase Free end B side Item Type of shielding Remarks 1 Free end B side Shi...

Page 137: ...m Type of shielding Remarks 1 Free end B side Shield A7 On HP fuel pump Free end Item Type of shielding Remarks 1 Free end Shield A7 Above fuel priming pump MW15406 17E 2014 05 Task Description 137 TI...

Page 138: ...pe of shielding Remarks 1 Free end Shield A7 Below fuel priming pump Free end Item Type of shielding Remarks 1 Free end Shield A8 On fuel filter housing 138 Task Description MW15406 17E 2014 05 TIM ID...

Page 139: ...de Item Type of shielding Remarks 1 Driving end Shield A5 On air flap control 2 Driving end Shield A4 On brazed on union 3 Driving end Shield A5 On exhaust turbocharger flap control 4 Driving end Shie...

Page 140: ...end Shield A4 Exhaust turbocharger lubrication 2 Driving end Shield A4 On brazed on union Driving end Item Type of shielding Remarks 1 Driving end Shield A4 Exhaust turbocharger lubrication 140 Task D...

Page 141: ...Primarily fit SOLAS shielding as per MTN 5233 Page 133 Free end B side Item Type of shielding Comments 1 free end B side Shield A7 On fuel delivery pump 2 free end B side Shield A7 On HP fuel pump Fre...

Page 142: ...priming pump Driving end A side Item Type of shielding Comments 1 Driving end A side Shield A5 On air flap 2 driving end A side Shield A4 On brazed on union 3 driving end A side Shield A5 On turbocha...

Page 143: ...plate Driving end Item Type of shielding Comments 1 driving end Shield A4 Turbocharger lubrication left side 2 driving end Shield A4 Turbocharger lubrication center Driving end Item Type of shielding...

Page 144: ...Turbocharger flap 3 driving end B side Shield A4 On brazed on union 4 driving end B side Shield A5 On air flap 5 driving end B side Shield A4 To turbocharger lubrication Driving end B side Item Type...

Page 145: ...of shielding Comments 1 Driving end A side Shield A5 To flap control Driving end B side Item Type of shielding Comments 1 driving end B side Shield A5 To flap control MW15406 17E 2014 05 Task Descript...

Page 146: ...e s danger zone After finishing work on the engine make sure that all safety devices are put back in place and all tools are removed from the engine Engine Barring manually 1 Remove cover plate 2 2 At...

Page 147: ...re removed from the engine Engine Barring with starting system 1 Disengage the bayonet coupling 4 of con nector X4 with connector pliers 2 and withdraw connector 3 from engine gover nor 2 Bar engine i...

Page 148: ...pattern First signs of marks left by lower cooling bores Running pattern seems darker No action required Darker areas of even or varying color intensity Beginning and end of the discoloration are not...

Page 149: ...Final steps 1 Install injector Page 166 2 Install cylinder head cover Page 158 MW15406 17E 2014 05 Task Description 149 TIM ID 0000000015 016...

Page 150: ...und the liner It appears rather darker within the honed struc ture in contrast to the bright metallic running surface The honing pattern is undis turbed Discolorations extend in stroke direction and m...

Page 151: ...ation are similar A thorough investigation and compliance with the above evaluation criteria allow an unambiguous evaluation To avoid unnecessary disassembly work it is recommended that another inspec...

Page 152: ...ues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil vapor Replacing filter element of oil sep...

Page 153: ...nstall diaphragm 3 on housing 1 6 Install new gasket 2 and spring 5 togeth er with cover 4 7 Tighten screws of cover 4 to specified tightening torque Name Size Type Lubricant Value Standard Screw Tigh...

Page 154: ...air Risk of injury to eyes and damage to hearing risk of rupturing internal organs Never direct air jet at people Always wear safety goggles face mask and ear defenders Crankcase breather Cleaning oil...

Page 155: ...tools Material Spare parts Designation Use Part No Qty Torque wrench 20 100 Nm F30026582 1 Box wrench bit 17 mm F30030450 1 Feeler gauge Y4342013 1 Preparatory steps 1 Remove cover plate 2 2 Remove c...

Page 156: ...er A1 is in overlap TDC I Inlet valve X Exhaust valve 4 Use feeler gauge to determine the distance between valve bridge and rocker arm 5 If the deviation from the set value exceeds 0 1 mm adjust valve...

Page 157: ...erify that the gauge just passes through the gap Result If not adjust valve clearance Final steps 1 Remove barring device 2 For installation of removed parts follow reverse sequence of working steps M...

Page 158: ...nstalling cylin der head cover 1 Remove screws 1 2 Remove cylinder head cover 2 with gas ket from cylinder head 3 Clean installation surface 4 Check condition of gasket of cylinder head cover Result R...

Page 159: ...placement Special tools Material Spare parts Designation Use Part No Qty Injection pump Spare Parts Catalog Injection pump Replacement u Remove injection pump and install new one Page 160 MW15406 17E...

Page 160: ...Sealing ring Spare Parts Catalog DANGER Rotating and moving engine parts Risk of crushing danger of parts of the body being caught or pulled in Before cranking the engine with starter system make sure...

Page 161: ...g screws 6 Remove injection pump 7 Remove sealing rings from injection pump 8 After removal seal all openings with suita ble covers Installing injection pump 1 Remove all blanking plugs and covers 2 C...

Page 162: ...ench Maximum permissible tightening torque 35 Nm Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 13 Install injection pump wiring 1 14 Tighten screws to specified torque...

Page 163: ...or Replacement Special tools Material Spare parts Designation Use Part No Qty Injector Spare Parts Catalog Replacing injector u Remove injector and install new injector Page 166 MW15406 17E 2014 05 Ta...

Page 164: ...gloves and goggles safety mask WARNING Compressed air gun ejects a jet of pressurized air Risk of injury to eyes and damage to hearing risk of rupturing internal organs Never direct air jet at people...

Page 165: ...fied torque using a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 12 Tighten union nut on pressure pipe neck to specified torque using a torque wrench Na...

Page 166: ...Grease Kluthe Hakuform 30 10 Emulgier X00029933 1 Sealing ring Spare Parts Catalog Sealing ring Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electric...

Page 167: ...ract fuel from the exposed bores using the suction device 6 Remove screw 5 7 Take off clamp 4 8 Screw puller into injector 9 Remove injector with puller 10 Remove injector sealing ring 1 using a self...

Page 168: ...pressure pipe neck 1 with compressed air 9 Coat sealing ring with grease and fit onto pressure pipe neck 1 10 Moisten taper of pressure pipe neck with engine oil 11 Insert pressure pipe neck into cyl...

Page 169: ...a torque wrench Name Size Type Lubricant Value Standard Union nut Tightening torque 20 Nm 5 Nm 18 Install leak off fuel lines Final steps 1 Install cylinder head cover Page 158 2 Vent fuel system Pag...

Page 170: ...flames electrical sparks and ignition sources Do not smoke Draining fuel 1 Release threaded vent plugs on filter head 2 Open nipple on fuel line and drain fuel into appropriate container 3 When fuel s...

Page 171: ...d open flames electrical sparks and ignition sources Do not smoke Venting fuel system 1 Unlock fuel priming pump unscrew handle 2 Open vent plugs on filter head 3 Operate the pump with the handle unti...

Page 172: ...rges at the nipple 7 Close nipple at fuel heat exchanger 8 Open nipple at fuel line 9 Operate the pump with the handle until bubble free fuel emerges at the nipple 10 Close nipple at fuel line 11 Lock...

Page 173: ...Keep away from the engine s danger zone WARNING Fuels are flammable and explosive Danger to life Risk of burns Avoid naked flames electrical sparks and ignition sources Do not smoke Wear protective cl...

Page 174: ...ters in the same way 9 Vent fuel system Page 171 Replacing easy change fuel filter with engine running 1 Cut out the filter to be replaced 2 Open the threaded vent plugs at the filter head of the cut...

Page 175: ...ssure gauge ad justment 1 When installing the new filter element align adjustable pointer 2 with pressure indicating pointer 3 of pressure gauge 1 2 Verify that differential pressure is within the lim...

Page 176: ...ft filter cut in II Right filter cut in 2 Open threaded vent plug 5 of the filter to be drained 3 Unlock drain valve 6 by pressing toggle and open it 4 Drain water and contaminants from the fil ter un...

Page 177: ...at low power Keep away from the engine s danger zone WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke WARNING High level...

Page 178: ...6 Fuel prefilter Filling with fuel 1 Stop engine Page 115 and disable engine start 2 Remove screws securing the cover and take off cover 2 3 Fill filter housing with clean fuel 4 Place new seal in cov...

Page 179: ...Qty Fuel Filter element Spare Parts Catalog Seal Spare Parts Catalog WARNING Fuels are combustible Risk of fire and explosion Avoid open flames electrical sparks and ignition sources Do not smoke Repl...

Page 180: ...emove spring housing 4 and filter ele ment 3 8 Insert new filter element 3 and spring housing 4 9 Fill filter housing with clean fuel 10 Place new gasket in cover 2 11 Fit cover with gasket and secure...

Page 181: ...ple Always wear safety goggles face mask and ear defenders Intercooler Checking conden sate drain line for coolant dis charge and obstruction 1 With the engine running check the conden sate drain line...

Page 182: ...re parts Designation Use Part No Qty Air filter Spare Parts Catalog Replacing the air filter 1 Remove old air filter and install new air filter Page 183 2 Reset signal ring of contamination indicator...

Page 183: ...a tion 1 Loosen clamp 2 2 Remove air filter 1 and clamp 2 from connecting flange of intake housing 3 3 Verify that there are no objects in the flange of the intake housing 3 and clean it 4 Place new a...

Page 184: ...disabled Checking signal ring position 1 If the signal ring is completely visible in the control window 2 replace air filter Page 182 2 After installation of new filter press reset button 1 Result Eng...

Page 185: ...starting disabled Air flow control flap Check for ease of movement 1 Actuate lever several times by hand mov ing it between positions A and B to check for ease of movement 2 If the lever does not mov...

Page 186: ...heck Preconditions Engine is stopped and starting disabled Checking starter condition 1 Check securing screws of starter for secure seating and tighten if required 2 Check wiring Page 214 186 Task Des...

Page 187: ...ck Page 189 4 If necessary top up to max mark Page 188 5 Insert oil dipstick into guide tube up to the stop Checking oil level after the engine is stopped 1 5 minutes after stopping the engine remove...

Page 188: ...nd pump Draining oil at drain plug on oil pan 1 Provide a suitable container to collect the oil 2 Remove drain plug and drain oil 3 Install drain plug with new sealing ring 4 Replace engine oil filter...

Page 189: ...les safety mask Avoid contact with skin Do not inhale oil vapor Note In the case of new engines and spare parts oil dipsticks are delivered without marks Oil dipstick Marking 1 Extract or drain off al...

Page 190: ...G Hot oil Oil can contain combustion residues which are harmful to health Risk of injury and poisoning Wear protective clothing gloves and goggles safety mask Avoid contact with skin Do not inhale oil...

Page 191: ...ment crank engine with starting system Page 147 11 Check oil level Page 187 Replacing oil filter with the engine running 1 Reduce engine speed to 1100 rpm 2 Unscrew cut out oil filter with oil filter...

Page 192: ...Parts Catalog O ring Spare Parts Catalog O ring Spare Parts Catalog WARNING Compressed air gun ejects a jet of pressurized air Risk of injury to eyes and damage to hearing risk of rupturing internal o...

Page 193: ...4 Measure the layer thickness of the oil resi due 5 If maximum layer thickness 25 mm is ex ceeded shorten maintenance interval 6 Clean rotor components and remove strain ers 2 7 Wash standpipes 3 and...

Page 194: ...10 Nm 13 Hold rotor old design with oil filter wrench and tighten nut 1 to specified torque using a torque wrench Name Size Type Lubricant Value Standard Nut M16 x 1 5 Tightening torque 40 Nm to 50 N...

Page 195: ...erature Circuit 7 16 1 Drain and venting points Top side 1 Engine coolant vent 2 Intercooler 3 Overflow line 4 Engine coolant expansion tank 5 Fuel filter 6 Engine oil filter MW15406 17E 2014 05 Task...

Page 196: ...Left side 1 Engine coolant drain plug 2 Engine coolant drain plug 3 Raw water pump drain plug 196 Task Description MW15406 17E 2014 05 TIM ID 0000006697 003...

Page 197: ...lling plug 5 Raw water pump drain plug 6 Connection for oil extrac tion 7 Oil dipstick connection left or right engine side op tional 8 Oil filler neck connection left or right engine side op tional 9...

Page 198: ...ine oil filter 4 Fuel priming pump 5 Raw water pump filling plug 6 Oil filler neck connection left or right engine side op tional 7 Oil dipstick connection left or right engine side op tional 4 Leak f...

Page 199: ...tional 3 Oil dipstick connection left or right engine side op tional 4 Oil dipstick connection left or right engine side op tional 5 Oil filler neck connection left or right engine side op tional 6 E...

Page 200: ...ather valve on coolant expansion tank Page 28 counterclockwise until first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Check coolant level coolan...

Page 201: ...ge Special tools Material Spare parts Designation Use Part No Qty Coolant Engine coolant change 1 Drain engine coolant Page 202 2 Fill with engine coolant Page 203 MW15406 17E 2014 05 Task Description...

Page 202: ...lve of coolant expansion tank counterclockwise until the first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Draw off separated corrosion inhibitor...

Page 203: ...l top up coolant only into cold engine Engine coolant Filling 1 Turn breather valve of filler neck on coolant expansion tank counterclockwise to first stop and allow pressure to escape 2 Continue to t...

Page 204: ...s running Risk of damage to hearing Wear ear protectors HT coolant pump Relief bore check 1 Check relief bore arrow for oil and coolant discharge 2 Stop engine Page 115 and disable en gine start 3 Cle...

Page 205: ...n coolant expansion tank counterclockwise to first stop and allow pressure to escape 2 Continue to turn breather valve counter clockwise and remove 3 Draw off precipitated corrosion inhibitor oil from...

Page 206: ...ke performance the pump must be filled with 3 to 4 liters of water in the following cases Before initial operation Following repair maintenance work or pump exchange After extended out of service peri...

Page 207: ...ine is running Risk of damage to hearing Wear ear protectors Raw water pump Relief bore check 1 Check relief bore for oil and coolant dis charge 2 Stop engine Page 115 and disable en gine start 3 Clea...

Page 208: ...led Guard is removed Drive belt Condition check Item Findings Action Drive belt A Singular cracks None Drive belt B Cracks on entire circumference Replace Page 211 Drive belt C Chunking Drive belt Bel...

Page 209: ...mbly device F6559691 1 Preparatory steps 1 Remove limit switch 4 2 Remove indicator 1 3 Remove screws 3 of protective cover 2 4 Remove protective cover 5 Check drive belt condition Page 208 Belt drive...

Page 210: ...4 Use assembly device to adjust distance A by turning adjustment lever 2 5 Tighten screws 1 and 3 6 Measure distance A with assembly device Final steps 1 Install protective cover 2 2 Install securing...

Page 211: ...e end 3 Remove protective cover Replacing drive belt 1 Hold adjusting lever at square 2 Rotate adjusting lever until drive belt is released 3 Use mandrel to lock adjusting lever in position 4 Remove d...

Page 212: ...nts 1 Measure height setting b with feeler gauge 2 Measure dimension a with calipers 3 Calculate permissible value of dimen sion a considering the measured value of height adjustment b Reference value...

Page 213: ...amage to component Severe material damage Do not press in grease at high pressure or with hard strokes Permissible lubrication pressure max 15 bar Universal shaft Greasing 1 Remove guard from universa...

Page 214: ...sed and in proper condition 4 Replace cable clips if defective 5 Check that cable clamps are firm tighten loose cable clamps 6 Replace faulty cable clamps 7 Visually inspect the following electrical l...

Page 215: ...irt from surface of connec tors 1 connector sockets and shrink sleeves 2 using a cloth moistened with isopropyl alcohol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning s...

Page 216: ...connec tors 1 connector sockets and shrink sleeves 2 using a cloth moistened with isopropyl alcohol 3 Check legibility of cable labels Clean or re place illegible labels Cleaning severely contaminate...

Page 217: ...ng 1 and or cover plate 3 is are not mounted Secure cover plate 3 with screws Then install switch housing 1 with screws ensuring that the switch 2 is actuated by the cover plate 3 3 If switch housing...

Page 218: ...to ECU 1 Use connector pliers 3 to make certain that all plug in connections of ECU are se curely seated 2 Tighten loose bayonet couplings 2 with connector pliers 3 by turning them clock wise until t...

Page 219: ...it plug connections 1 Use connector pliers 3 to make certain that all engine monitoring unit plug connec tions are securely seated 2 Tighten loose bayonet couplings 2 with connector pliers 3 by turnin...

Page 220: ...1 Covering caps for Cannon sockets Removing engine governor from engine 1 Note or mark assignment of cables to con nector sockets 2 Use connector pliers 2 to disengage the bayonet union nuts 4 of the...

Page 221: ...the screws 4 are not easily accessible 1 Remove screws 1 2 Remove engine governor housing 3 together with mounting brackets 2 3 Unscrew cable shock absorbers 5 and further securing parts 6 as one uni...

Page 222: ...1 Cleaning LOP 1 Wipe LCD display with dry cloth without applying excessive pressure 2 Remove dirt from keys using isopropyl alcohol 3 Remove heavy soiling from housing surface with isopropyl alcohol...

Page 223: ...Check securing screws 1 3 4 7 for firm seating Tighten loose threaded connec tions 3 Check internal assemblies for firm seating this applies in particular to printed circuit board 2 and PIMs 5 6 Tight...

Page 224: ...similar damage Pushbuttons move easily Pushbutton housings are seated secure ly Seals 2 between PAN control panels and LOP housing are not damaged 2 Display Ensure that Front glass is not damaged or...

Page 225: ...control mode is active Switching between Local and Remote mode automatic on board network 1 Press LOCAL OPERATION pushbutton 1 Result LOCAL OPERATION pushbutton 1 flashes Setting does not correspond...

Page 226: ...3 Press ALARM ACKNOWLEDGE pushbutton 1 again Result Power supply to Engine Control Unit is pro vided 4 On engines with emergency air shutoff flaps Open flaps Emergency stop simulation with the engine...

Page 227: ...hes Institut f r Normung e V At the same time identifier of German standards DIN Deutsche Industrie Norm DIS Display unit DL Default Lost Alarm CAN bus missing ECS Engine Control System ECS UNI Engine...

Page 228: ...Main Reduction Gear OT Oberer Totpunkt Top Dead Center TDC P xyz Pressure xyz Pressure measuring point xyz PAN Panel Control panel PCU Propeller Control Unit PIM Peripheral Interface Module PT Power...

Page 229: ...lanation WZK Werkzeugkatalog Tool Catalog TC ZKP Zugeh rigkeit Kategorie Parameter Assignment category parameter number scheme for signals from the ADEC engine governor MW15406 17E 2014 05 Appendix A...

Page 230: ...e work in case of malfunction or changed operating conditions or for spare parts supply Your contact person in our Customer Assistance Center E mail info mtu online com Tel 49 7541 9077777 Fax 49 7541...

Page 231: ...or drive Drive belt check and adjustment Page 209 Box wrench Part No F30038493 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 160 Box wrench bit 17 mm Part No F30030450 Qty Used in 1...

Page 232: ...Engine monitoring unit and connectors Clean ing Page 216 Qty Used in 1 7 23 4 ECU Plug connections check Page 218 Qty Used in 1 7 23 5 Engine monitoring unit Plug connections check Page 219 Qty Used...

Page 233: ...d in 1 7 7 3 Injector Removal and installation Page 166 Mandrel Part No 8205892861 08 Qty Used in 1 7 19 2 Battery charging generator drive Drive belt re placement Page 211 MTU test kit Part No 560589...

Page 234: ...replacement Page 192 Open end wrench bit Part No F30025897 Qty Used in 1 7 7 2 HP fuel line Pressure pipe neck replacement Page 164 Qty Used in 1 7 7 3 Injector Removal and installation Page 166 Pull...

Page 235: ...ctor Removal and installation Page 166 Rigid endoscope Part No Y20097353 Qty Used in 1 7 3 1 Cylinder liner Endoscopic examination Page 148 Socket Part No F30005655 Qty Used in 1 7 2 1 Engine Barring...

Page 236: ...on Page 166 Spider patch spanner AF19 Part No F30027424 Qty Used in 1 7 6 2 Injection pump Removal and installation Page 160 Spider patch spanner AF22 Part No F30027425 Qty Used in 1 7 6 2 Injection p...

Page 237: ...3 Injector Removal and installation Page 166 Torque wrench 20 100 Nm Part No F30026582 Qty Used in 1 7 5 1 Valve clearance Check and adjustment Page 155 Qty Used in 1 7 7 2 HP fuel line Pressure pipe...

Page 238: ...Vernier caliper 300 mm Part No Y20000275 Qty Used in 1 7 20 1 Engine mounting Checking condition of resil ient mounts Page 212 238 Appendix B MW15406 17E 2014 05 DCL ID 0000013917 004...

Page 239: ...gine data Separate heat exchanger refer ence condition 45 C intake air temperature 48 A Abbreviations 227 Actuators Overview 29 After stopping the engine 118 Air filter Installation 183 Removal 183 Re...

Page 240: ...coolant pump Relief bore check 204 I Injection pump Removal Installation 160 Replacement 159 Injector Removal Installation 166 Replacement 163 Installation locations for SOLAS shielding 141 Intercool...

Page 241: ...ation as per MTN 5233 134 Installation locations 136 SOLAS shielding as per MTN 5233 Installation 133 Spare parts service 230 Start interlock limit switch Check 217 Starter Condition check 186 Startin...

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MTU MW15406/17E, Operating Instructions Manual

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