MTU MW15406/17E, Operating Instructions Manual

Page: 6 / 241

6 Troubleshooting
6.1 LOP fault messages 121
6.2 Troubleshooting 130
7 Task Description
7.1 SOLAS 133
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 133
7.1.2 SOLAS shielding – Installation as per MTN
5233 134
7.1.3 SOLAS shielding – Installation 135
7.1.4 Installation locations for SOLAS shielding 136
7.1.5 Installation locations for SOLAS shielding 141
7.2 Engine 146
7.2.1 Engine ‒ Barring manually 146
7.2.2 Engine – Barring with starting system 147
7.3 Cylinder Liner 148
7.3.1 Cylinder liner – Endoscopic examination 148
7.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 150
7.4 Crankcase Breather 152
7.4.1 Crankcase ventilation – Oil separator element
replacement, diaphragm check and
replacement
152
7.4.2 Crankcase breather – Cleaning oil separator
element 154
7.5 Valve Drive 155
7.5.1 Valve clearance – Check and adjustment 155
7.5.2 Cylinder head cover – Removal and
installation 158
7.6 Injection Pump / HP Pump 159
7.6.1 Injection pump – Replacement 159
7.6.2 Injection pump – Removal and installation 160
7.7 Injection Valve / Injector 163
7.7.1 Injector – Replacement 163
7.7.2 HP fuel line – Pressure pipe neck replacement 164
7.7.3 Injector – Removal and installation 166
7.8 Fuel System 170
7.8.1 Fuel – Draining 170
7.8.2 Fuel system – Venting 171
7.9 Fuel Filter 173
7.9.1 Fuel filter – Replacement 173
7.9.2 Fuel prefilter – Differential pressure check
and adjustment of gauge 175
7.9.3 Fuel prefilter – Draining 176
7.9.4 Fuel prefilter – Flushing 177
7.9.5 Fuel prefilter – Filter element replacement 179
7.10 Charge-Air Cooling General, Left-Hand Side 181
7.10.1 Intercooler ‒ Checking condensate drain line
for coolant discharge and obstruction 181
7.11 Air Filter 182
7.11.1 Air filter – Replacement 182
7.11.2 Air filter – Removal and installation 183
7.12 Air Intake 184
7.12.1 Service indicator – Signal ring position check
(optional) 184
7.12.2 Air-flow control flap – Ease of movement
check 185
7.13 Starting Equipment 186
7.13.1 Starter – Condition check 186
7.14 Lube Oil System, Lube Oil Circuit 187
7.14.1 Engine oil – Level check 187
7.14.2 Engine oil – Change 188
7.15 Oil Filtration / Cooling 189
7.15.1 Oil dipstick — Marking 189
7.15.2 Engine oil filter – Replacement 190
7.15.3 Centrifugal oil filter and filter sleeve –
Cleaning and replacement 192
7.16 Coolant Circuit, General, High-Temperature
Circuit 195
7.16.1 Drain and venting points 195
7.16.2 Engine coolant – Level check 200
7.16.3 Engine coolant – Change 201
7.16.4 Engine coolant – Draining 202
7.16.5 Engine coolant ‒ Filling 203
7.16.6 HT coolant pump ‒ Relief bore check 204
7.16.7 Engine coolant – Sample extraction and
analysis 205
7.17 Raw Water Pump with Connections 206
7.17.1 Raw water pump – Priming 206
7.17.2 Raw water pump – Relief bore check 207
7.18 Belt Drive 208
7.18.1 Drive belt – Condition check 208
7.19 Battery-Charging Generator 209
7.19.1 Battery-charging generator drive – Drive belt
check and adjustment 209
7.19.2 Battery-charging generator drive – Drive belt
replacement 211
7.20 Engine Mounting / Support 212
7.20.1 Engine mounting – Checking condition of
resilient mounts 212
7.21 Universal Shaft 213
7.21.1 Universal shaft – Greasing 213
7.22 Wiring (General) for Engine/Gearbox/Unit 214
7.22.1 Engine wiring – Check 214
7.23 Accessories for (Electronic) Engine
Governor / Control System 215
7.23.1 Engine governor and connectors – Cleaning 215
7.23.2 Engine monitoring unit and connectors –
Cleaning 216
6 | Table of Contents | MW15406/17E 2014-05
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