MTU 12V4000M93 series, Operating Instructions Manual

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Table of Contents
1 Safety
1.1 Important provisions for all products 6
1.2 Correct use of all products 8
1.3 Personnel and organizational requirements 9
1.4 Initial start-up and operation – Safety
regulations 10
1.5 Assembly, maintenance, and repair work –
Safety regulations 12
1.6 Fire and environmental protection, fluids
and lubricants 16
1.7 Standards for warning notices in the text
and highlighted information 18
1.8 Transport 19
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 20
2.2 Engine – Overview 33
2.3 Product description 34
2.4 Engine side and cylinder designations 43
2.5 Sensors and actuators – Overview 44
2.6 Engine wiring harness – Overview 54
3 Technical Data
3.1 ENGINE DATA 12V4000M93, heat
exchanger installed, EPA stage 2 61
3.2 ENGINE DATA 12V4000M93, heat
exchanger installed, IMO 64
3.3 ENGINE DATA 12V4000M93L, heat
exchanger installed, EPA stage 2 67
3.4 ENGINE DATA 12V4000M93L, heat
exchanger installed, IMO 70
3.5 ENGINE DATA 16V4000M93, heat
exchanger installed, EPA stage 2 73
3.6 ENGINE DATA 16V4000M93, heat
exchanger installed, IMO 76
3.7 ENGINE DATA 16V4000M93L, heat
exchanger installed, EPA stage 2 79
3.8 Product data 16V4000M93L 82
3.9 Engine – Main dimensions 85
3.10 Firing order 86
4 Operation
4.1 LOP – Controls 87
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 89
4.3 Putting the engine into operation after
scheduled out-of-service-period 90
4.4 Re-starting the engine following an
automatic safety shutdown 91
4.5 Starting the engine 92
4.6 Operational checks 93
4.7 Fuel treatment system control cabinet –
Controls 94
4.8 Tasks after extended out-of-service periods
(>3 weeks) 95
4.9 Checks prior to start-up 96
4.10 Fuel treatment system – Initial start-up 97
4.11 Fuel treatment system – Switching on 100
4.12 Stopping the engine 101
4.13 Emergency engine stop at BlueLine
automation system (control stand) 102
4.14 Clutch – Engagement at LOP 103
4.15 Coupling – Disengaging from LOP 104
4.16 Waterjet – Flushing from LOP (optional) 105
4.17 Stopping the engine from LOP 106
4.18 Stopping the engine at the BlueLine
automation system (control stand) 107
4.19 Emergency stop from LOP 108
4.20 Emergency engine stop 109
4.21 After shutting down the engine 110
4.22 Fuel treatment system – Shutdown 111
4.23 Plant – Cleaning 112
5 Maintenance
5.1 Maintenance schedule task reference table
[QL1] 113
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 115
6.2 Troubleshooting 116
6.3 Engine governor ADEC (ECU 7) fault
messages for Series 4000 engines, marine
application
119
6.4 ADEC engine governor – Fault codes 120
7 Task Description
7.1 SOLAS 146
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 146
7.1.2 Installation locations for SOLAS shielding 147
7.1.3 Adhesive tape for SOLAS shielding –
Application 154
MS150047/05E 2018-08 | Table of Contents | 3
DCL-ID: 0000017652 - 004