Table of Contents
1 Safety
1.1 Important provisions for all products
5
1.2 Personnel and organizational requirements
6
1.3 Transport
7
1.4 Safety regulations for startup and operation
8
1.5 Safety regulations for maintenance and
repair work
9
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
12
1.7 Standards for safety notices in the text
14
2 Product Summary
2.1 Engine Layout
15
2.1.1 Product description
15
2.1.2 Engine layout
27
2.1.3 Overview of sensors and actuators
31
2.2 Engine Side and Cylinder Designations
51
2.2.1 Engine side and cylinder designations
51
2.3 Main Engine Dimensions
52
2.3.1 Engine – Main dimensions
52
2.4 Firing Sequence
54
2.4.1 Firing order
54
2.5 Technical Data
55
2.5.1 ENGINE DATA 12V 4000 M33F, RheinSchUO
Stage II, IMO Tier II
55
2.5.2 ENGINE DATA 12V 4000 M33S, RheinSchUO
Stage II, IMO Tier II
58
2.5.3 ENGINE DATA 12V 4000 M33S, IMO Tier II,
EPA Tier 2
61
2.5.4 ENGINE DATA 16V 4000 M33F, RheinSchUO
Stage II, IMO Tier II
64
2.5.5 ENGINE DATA 16V 4000 M33S, RheinSchUO
Stage II, IMO Tier II
67
2.5.6 ENGINE DATA 16V 4000 M33S, IMO Tier II,
EPA Tier 2
70
2.5.7 Engine data 16V 4000 M43S, IMO Tier II, EPA
Tier 2
73
3 Operation
3.1 Controls
76
3.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
77
3.3 Putting the engine into operation after
scheduled out-of-service-period
78
3.4 Starting the engine
79
3.5 Operational checks
80
3.6 Tasks after extended out-of-service periods
(>3 weeks)
81
3.7 Checks prior to start-up
82
3.8 Fuel treatment system – Putting into
operation
83
3.9 Fuel treatment system – Switching on
86
3.10 Fuel treatment system – Shutdown
87
3.11 Stopping the engine
88
3.12 Emergency engine stop
89
3.13 After stopping the engine
90
3.14 Plant – Cleaning
91
4 Maintenance
4.1 Maintenance task reference table [QL1]
92
5 Troubleshooting
5.1 Troubleshooting
94
5.2 Fuel treatment system – Troubleshooting
97
5.3 Engine governor ADEC (ECU 7) fault
messages for Series 4000 engines, marine
application
98
5.4 Engine governor ADEC (ECU 7) – Fault
codes
99
6 Task Description
6.1 Engine
164
6.1.1 Engine – Barring manually
164
6.1.2 Engine – Barring with starting system
166
6.2 Cylinder Liner
167
6.2.1 Cylinder liner – Endoscopic examination
167
6.2.2 Instructions and comments on endoscopic and
visual examination of cylinder liners
169
6.3 Crankcase Breather
171
6.3.1 Crankcase breather – Overview
171
6.3.2 Crankcase breather – Oil mist fine separator
replacement
173
6.4 Valve Drive
174
6.4.1 Valve gear – Lubrication
174
6.4.2 Valve clearance – Check and adjustment
175
6.4.3 Cylinder head cover – Removal and
installation
178
6.5 Injection Pump / HP Pump
179
6.5.1 HP pump – Filling with engine oil
179
6.5.2 HP pump – Relief bore check
180
6.6 Injector
181
6.6.1 Injector – Replacement
181
6.6.2 Injector – Removal and installation
182
MS150069/02E 2014-03
| Table of Contents | 3
DCL-ID: 0000030904 - 001
