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Motorola SC 4812ET RF Hardware Installation Manual Download Page 169

Apr 2001
V0F.02

SC

TM

 4812ET RF and Power Cabinet Hardware Installation Manual

DRAFT

169

Appendix F: SC 4812ET to SC 4812ET DC Power Sharing and Frame

Installation

This section includes...

Scope and Introduction

169

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Configuration

170

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

DC Power Interconnect to RF Cabinet

171

. . . . . . . . . . . . . . . . . . . . 

Cabling SC 4812ET RF Cabinet to SC 4812ET RF Cabinet

175

. . . 

Applying AC Power

175

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tables

Table F-1: Battery/Rectifier Configuration

171

. . . . . . . . . . . . . . . . 

Table F-2: Wire, Lug, and Die Table

172

. . . . . . . . . . . . . . . . . . . . . 

Table F-3: Procedure to Install DC Power Cables

173

. . . . . . . . . . . 

Table F-4: Procedure to Interconnect RF Cabinets

175

. . . . . . . . . . . 

Figures

Figure F-1: SC4812ET to SC 4812ET DC Power Sharing

170

. . . . 

Figure F-2: Connecting Power Cables

172

. . . . . . . . . . . . . . . . . . . . 

Scope and Introduction

The purpose of this appendix is to provide instruction on how to connect
two SC 4812ET cabinets to a single SC 4812ET Power Cabinet. Please
note that one fully loaded Power Cabinet (6 rectifiers) is rated only at
300A DC. As a result, only a total 9 Sector–carriers of capacity can be
supported in the two “co–located” RF Cabinets (e.g. one 3–sector,
1–carrier cabinet and one 3–sector, 2–carrier cabinet), or inadvertently
tripping the circuit breaker could result.

The SC 4812ET Power cabinet provides 27 Volts DC power to an
associated SC 4812ET RF Cabinet. For sites where the SC 4812ET will
be co–located with an SC 4812ET,  it can be advantageous for space and
other considerations to be able to use the SC 4812ET Power Cabinet as a
DC source for the second RF Cabinet.

This section describes how to install and configure the equipment to
provide this functionality.

 . . . continued on next page

F

Summary of Contents for SC 4812ET RF

Page 1: ...SCt4812ET RF and Power Cabinet Hardware Installation Manual System Software Release 2 16 0 800 1700 1900 MHz CDMA English Apr 2001 68P09253A94 1 DRAFT ...

Page 2: ...English Apr 2001 68P09253A94 1 SCt4812ET RF and Power Cabinet Hardware Installation Manual 800 1700 1900 MHz CDMA ...

Page 3: ...SCt4812ET RF and Power Cabinet Hardware Installation Manual System Software Release 2 16 0 800 1700 1900 MHz CDMA English Apr 2001 68P09253A94 1 DRAFT ...

Page 4: ...s instruction manual may not be copied reproduced distributed merged or modified in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola as arises by operation of law in the sale of a ...

Page 5: ... 33 3 V03 03 How to Unpack the SC 4812ET BTS 59 4 V04 03 Cabinet Mounting 67 5 V05 03 Cabinet Cabling 81 6 V06 03 What s Next and Cleanup 119 A V0A 03 Installing RGPS 123 B VOB 03 Cabinet Specifications 127 C VOC 03 Hardware Installation Quickstart 137 D VOD 03 SC 4812ET SC 614 BTS Power Sharing 145 E V0F 02 SC 4812ET SC 614 SC 614T Companion Frame Installation 157 F V0F 02 SC 4812ET to SC 4812ET ...

Page 6: ...d equipment training offered by Motorola although it can be used to supplement or enhance the knowledge gained through such training Text conventions The following special paragraphs are used in this manual to point out information that must be read This information may be set off from the surrounding text but is always preceded by a bold title in capital letters The four categories of these speci...

Page 7: ...y a CMR when new options and procedures become available for general use or when engineering changes occur The cover sheet s that accompany each CMR should be retained for future reference Refer to the Revision History page for a list of all applicable CMRs contained in this manual Receiving updates Technical Education Documentation TED maintains a customer database that reflects the type and numb...

Page 8: ...e cover or title page the page number found at the bottom of each page where the error is located and any comments you may have regarding what you have found We appreciate any comments from the users of our manuals 24 hour support service If you have any questions or concerns regarding the operation of your equipment please contact the Customer Network Resolution Center for immediate assistance Th...

Page 9: ...d not via a plug to ensure a firm ground at all times Do not operate in an explosive atmosphere Do not operate the equipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard Keep away from live circuits Operating personnel must S not remove equipment covers Only Factory Authorized Service Personnel or othe...

Page 10: ...tentially dangerous procedures throughout this manual Instructions contained in the warnings must be followed You should also employ all other safety precautions that you deem necessary for the operation of the equipment in your operating environment Dangerous voltages capable of causing death are present in this equipment Use extreme caution when handling testing and adjusting WARNING ...

Page 11: ...al DRAFT Manual Number 68P09253A94 Manual Title SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Version Information The following table lists the manual version date of version and remarks on the version Version Level Date of Issue Remarks 1 Apr 2001 Original draft from engineering ...

Page 12: ...44 5311571 4369522 4754450 4914696 5067139 5146610 5222141 5274845 5313489 4375622 4764737 4918732 5068625 5152007 5222251 5276685 5319712 4485486 4764849 4941203 5070310 5155448 5224121 5276707 5321705 4491972 4775998 4945570 5073909 5157693 5224122 5276906 5321737 4517561 4775999 4956854 5073971 5159283 5226058 5276907 5323391 4519096 4797947 4970475 5075651 5159593 5228029 5276911 5325394 45493...

Page 13: ...sions 29 Enclosure Clearances 30 Tables Table 1 1 Acronyms 16 Table 1 2 Installation Hardware Supplied with Cabinets 18 Table 1 3 Recommended Tools 20 Table 1 4 Cables Tools and Hardware 21 Table 1 5 Cabinet Dimension 29 Figures Figure 1 1 SC 4812ET Installation Hardware 19 Figure 1 2 SC 4812ET RF Cabinet 22 Figure 1 3 RF Cabinet External FRUs 23 Figure 1 4 SC 4812ET LPAs 23 Figure 1 5 External Bl...

Page 14: ...ceive Filter Directional Couplers DRDC and a DC Power distribution assembly The Power Cabinet PC provides 27 V DC distribution and battery backup for the SC 4812ET The Power Cabinet houses batteries battery heaters rectifiers an AC Load Center ACLC a power distribution assembly and two duplexed GFCI convenience outlets Scope of This Document This document provides information pertaining to the ins...

Page 15: ...n of the SC 4812ET BTS Appendix D SC 4812ET SC 614 BTS DC Power Sharing This appendix covers the instructions for powering both the SC 4812ET RF Cabinet and the SC 614T BTS from one SC 4812ET Power Cabinet Appendix E SC 4812ET SC 614 SC 614T Companion Frame Installation This appendix covers the instructions for converting the existing SC 614T site from a starter frame to an expansion frame Appendi...

Page 16: ...oses only Acronyms Table 1 1 defines the acronyms used in this manual Table 1 1 Acronyms Acronym Definition AMR Alarm Monitoring and Reporting Card AWG American Wire Gauge BBX 1X Broadband Transceiver Cards BSS Base Station System BTS Base Transceiver Subsystem BSWG British Standard Wire Gauge CBSC Centralized Base Station Controller CCD CDMA Clock Distribution card C CCP Combined CDMA Channel Pro...

Page 17: ...AN Local Area Network LPA Linear Power Amplifier LPAC LPA Control Board LFR Low Frequency Receiver LMF Local Maintenance Facility MCC 1X Multi channel CDMA Card MMI Man Machine Interface MPC Multicoupler Preselector Card MGB Main Ground Bar OSP Outside plant PB Punch Block PCSC Personal Communications Switching Center PSTN Public Switched Telephone Network PN Pseudo Random Noise POTS Plain Old Tel...

Page 18: ... 30 Bolts for Mounting Brackets 4 4 Insulating Shoulder Washer for Mounting Bolts 4 4 5 8 Bolts to replace eye bolts 1 1 Compression Lug for 2 AWG Ground Wire 2 2 M6 Stainless Steel Locking Hex Nuts for Ground Lug 4 4 M12 x 100 Bolt 4 16 M12 Flat Washer 4 4 M12 Lock Washer 4 4 M12 Nut 1 1 Motorola Ivory Touch Up Paint 2 2 M6 Flat Washer 6 6 M10 Nut 6 6 M10 Flat Washer 6 6 M10 Lock Washer 4 4 5 8 F...

Page 19: ... 1 1 SC 4812ET Installation Hardware M12 X 100 M12 X 30 BOLT LARGE FLAT WASHER 5 8 FLAT WASHER M12 FLAT WASHER M10 FLAT WASHER M6 FLAT WASHER M12 LOCK WASHER INSULATION SHOULDER WASHER WEATHERSEAL BUSHING NUT 5 8 BOLT COMPRESSION LUG FOR 2 AWG GROUND WIRE M12 NUT M10 NUT M6 NYLON LOCKING NUT M10 LOCK WASHER FW00468 1 ...

Page 20: ... Wrench for N type connector 6 110 Style Punch Block Termination Tool 7 Thomas Betts TBM14 Hydraulic crimping tool with color keyed crimp die set or equivalent 8 Drill Motor 9 18 mm 11 16 Masonry Drill Bit 10 Ratchet Handle with 19 mm 3 4 Socket Deep Socket or Ratchet Extension required 11 Torque Driver Torque Range 5 135 N m 4 100 ft lbs with 19 mm 3 4 and 10 mm Socket 12 Torque wrench for SMA s ...

Page 21: ...234A 7 8 LDF Heliax by the foot SGDN4235A 1 1 4 LDF Heliax by the foot SGDN4233A 1 5 8 LDF Heliax by the foot CGDSFSJ450B 1 2 Superflex Heliax by the foot CGDSFSJ150A 1 4 Superflex Heliax by the foot Cables CGTDN7023A Transmission Line Kit for 1 2 LDF Heliax CGTDN7025A Transmission Line Kit for 7 8 LDF Heliax CGTDN7027A Transmission Line Kit for 1 5 8 LDF Heliax CGDS241148 1 2 Superflex Jumper 30 ...

Page 22: ...his will prevent moisture from being drawn into the electronics by internal fans and damaging the equipment A service tent reference Pelsue Cabinet Mounted Service Tent Pelsue 800 525 8460 P N CM564866M with a heater is required to service the SC 4812ET RF Cabinet when temperatures are below 10 degrees C 14 degrees F Temperatures inside the tent should be above 0 degrees C 32 degrees F prior to op...

Page 23: ...s found in the following paragraphs Figure 1 3 RF Cabinet External FRUs UnpopulatedLPA Shelf Cover LPA External Blower Assembly EBA Note LPA Compartment door not shown for clarity FW00190 Linear Power Amplifier LPA The LPA See Figure 1 4 amplifies RF signals for transmission via the antenna The SC 4812ET can accommodate up to 16 LPA s The actual number of LPA s present depends upon RF Cabinet conf...

Page 24: ...ides cooling that is VITAL to prevent service outage and possible damage to the LPAs Since the SC 4812ET can continue to operate normally with one functional blower in the EBA the EBA should not be removed until the replacement EBA is onsite Then the EBA is replaced as a unit while the RF cabinet is running The replacement must be done within 3 minutes to prevent damage to the LPAs Refer to the SC...

Page 25: ...PA s CCP Fans LPA Trunking Backplane 5 RU Rack Space RFDS DC Power Dist Punch Block back EBA C CCP Shelf Combiner Cage Circuit Breaker Panel ETIB FW00163 OPTIONAL AREA Duplexer Directional Coupler DRDC The DRDC combines in a single module the functions of antenna duplexing receive band pass filtering and surge protection TX Filter RX Filter Directional Coupler TRDC The TRDC is the same as the DRDC...

Page 26: ...roup Line Interface GLI2 cards 2 S BBX2 Switch card 1 S Modem optional S Filler Panels S Fan Module 3 Punch Block The Punch Block is the interface point of the RF Cabinet between the T1 E1 span lines the Customer I O alarms multi cabinet timing RGPS and RHSO and Pilot Beacon control optional Span I O Board The Span I O Board provides the interface for the span lines from the CSU to the C CCP backp...

Page 27: ...l compartment of the RF Cabinet The fan speed of the heat exchangers adjusts automatically with temperature The Heat Exchanger is located in the primary front door of the RF Cabinet Power Cabinet Figure 1 7 illustrates the Power Cabinet design Figure 1 7 Power Cabinet GFCI Outlet Cover Rear I O Door Rear AC Conduit Panel Battery Door Main Door Rear DC Conduit Panel FW00193 1 ...

Page 28: ...erature Control Module FRONT VIEW POWER CABINET Batteries Battery Heaters located under batteries FW00164 Batteries The batteries provide a 24V DC backup to the RF Cabinet should AC Power be lost The Power Cabinet can accommodate a total of 24 12V batteries configured in 12 strings of 2 batteries each The time duration of backup provided depends on system configuration Battery Heater The battery h...

Page 29: ...binet and maintain the charge of the batteries AC Load Center ACLC The ACLC is the point of entry for AC Power to the Power Cabinet It incorporates AC power distribution and surge protection Punch Block The Punch Block is the interface for the alarm signalling between the Power Cabinet and the RF Cabinet Enclosure Dimensions Table 1 5 show the dimensions for the SC 4812ET RF and Power Cabinet encl...

Page 30: ... for the SC 4812ET RF and Power Cabinet enclosures Figure 1 9 Minimum Cabinet Clearances for Door Openings and Mounting Brackets Power Cabinet RF Cabinet NOTE Not To Scale 0mm 0I 1550mm 61I 1880mm 74I 660mm 26I 0mm 0I 255mm 10I 1676mm 66I 1803mm 71I 1372mm 54 1651mm 65I 0mm 0I 510mm 20I 1220mm 48 1421mm 56I 2515mm 99I 2363m 93I 130mm 5I 0mm 0I FW00104 continued on next page 1 ...

Page 31: ...C 4812ET Cabinets NOTE 1 24 IS RECOMMENDED BETWEEN CABINETS TO ALLOW SIMULTANEOUS OPENING OF CABINET DOORS 2 BASED ON FIGURE 1 10 MOTOROLA RECOMMENDS A MINIMUM PAD OR PEDESTAL SIZE OF 2515 MM 99 BY 3710 MM 146 130 mm 5 130 mm 5 330 610 mm 13 24 660 mm 26 1143 mm 45 3430 3710 mm 135 146 2515 mm 99 660 mm 26 1143 mm 45 Power Cabinet RF Cabinet FW00105 1 ...

Page 32: ...Introduction continued SCTM 4812ET RF and Power Cabinet Hardware Installation Manual DRAFT Apr 2001 V02 03 32 Notes 1 ...

Page 33: ...Materials 51 Concrete Pad and Ground System Installation 51 RGPS Mounting Considerations 57 Tables Table 2 1 DC Cabling Size Maximum Cable Length 36 Table 2 2 Approximate Weight of SC 4812ET BTS 37 Table 2 3 SC 4812ET FRU Configurations Duplexed 38 Table 2 4 SC 4812ET FRU Configurations Non Duplexed 38 Table 2 5 Min Battery Strings Required Sector Carrier Configs 42 Table 2 6 Heliax Cable Loss and...

Page 34: ...e requirements will be covered throughout the installation section The following information is meant to serve as a guideline and can be impacted by site specific considerations Every effort should be made to provide a safe working area for all installation and service personnel WARNING The mounting surface must be flat Door closure problems may occur if the cabinets are not installed on a flat su...

Page 35: ...site selection the availability and accessibility to good grounding ground system resistance must be less than 10 Ohms with 5 Ohms or less being the goal see Recommended Documentation for Grounding Guidelines RF cabling Telco wiring and 208 240 VAC power There should be adequate space available for the future addition of expansion or optional equipment The location of an AC power pedestal to mount...

Page 36: ...batteries are shipped separately Expansion enclosures and optional equipment will add weight refer to the introduction section of this manual for obtaining detailed information on the optional equipment The Power Cabinet as shipped without batteries installed can weigh up to 544 kg 1200 lbs NOTE When the cabinet is to be roof mounted be sure to consider the rain and or snow loading of the region w...

Page 37: ...kg 1420 lbs 636 kg m2 0 91 psi 1400 kg 3080 lbs 1383 kg m2 2 0 psi 12 680 kg 1500 lbs 671 kg m2 0 95 psi 1590 kg 3500 lbs 1571 kg m2 2 2 psi NOTE 1 To obtain this number multiply the number of sectors and the number of carriers present i e 3 sector 3 carrier is 9 sector carriers 2 Assumes 12 DRDCs present in cabinet 3 Assumes 4 hours of battery backup and maximum battery weight of 41 kg 90 lbs eac...

Page 38: ...d combiners Take down Carrier 3 Tx 5 car 15 16 4 NA NA 3 6 3 opt 3 4 1 3 3 opt 3 opt 3 3 Recable Starter Tx to add combiners recable Starter Rx cable Rx exp between frames move 3 antennas to exp Take down diversity Rx and ALL Tx 6 car 18 16 4 NA NA 3 6 3 opt 3 8 2 NA 3 opt 3 opt 3 3 Add Tx cable trunking module to DBPF combiner Recable Exp Tx to add combiners Take down Carrier 5 Tx 7 car 21 16 4 N...

Page 39: ...sity Rx expansion is routed back to starter frame Tx paths are NOT routed between expansion and starter frames i e each frame must have its own Tx antennas which reduces loss When expansion frame is added the unused DRDCs in the starter frame could be removed and replaced with cover plates but it is not recommended due to the time involved Table 2 4 SC 4812ET FRU Configurations Non Duplexed BTS 1 ...

Page 40: ...pt 3 3 6 opt 8 2 NA 3 opt 3 opt 3 3 3 Add Tx cable trunking module to DBPF combiner Recable Exp Tx to add combiners Take down Carrier 5 Tx 7 car 21 16 4 NA NA 3 6 3 opt 3 3 6 opt 12 3 NA 3 3 3 3 3 Add Tx cable trunking module to combiner Take down Carriers 5 and 6 Tx 8 car 24 16 4 NA NA 3 6 3 opt 3 3 6 opt 16 4 NA 3 3 3 3 3 Add Tx cable trunking module to combiner None 6 Sector 1 car 6 8 2 6 6 opt...

Page 41: ... Cmbr 4812 DBPF Trnk Mod VH LPAs Ttl Sec Car 8 car None Add Tx cable trunking module to combiner 3 3 3 3 3 NA 4 16 3 6 opt 3 6 3 opt 3 NA NA 4 16 24 NOTES Tx combiners typically not used until system exceeds 2 carriers Duplexed diversity Rx antennas are routed to TRDCs in expansion frame and then diversity Rx expansion is routed back to starter frame Tx paths are NOT routed between expansion and s...

Page 42: ... hrs 7 4 8 hrs 3 5 hrs 8 5 4 hrs 4 0 hrs 9 6 0 hrs 4 5 hrs 3 6 hrs 10 6 7 hrs 5 0 hrs 4 0 hrs 3 3 hrs 11 7 4 hrs 5 5 hrs 4 4 hrs 3 6 hrs 12 8 0 hrs 6 0 hrs 4 8 hrs 4 0 hrs CAUTION The minimum number of battery strings presented in this table must be met or reduced backup time and inadvertant tripping of the battery system breakers could result The backup durations presented within this table is an...

Page 43: ... obstruction to either vehicular or pedestrian traffic Locations should be selected that will minimize accidental or intentional vandalism The use of protective posts and or fences should be considered when located near parking areas where vehicles may hit the cabinet Every effort should be made to minimize the separation distance between the RF and Power Cabinet see Table 2 1 Materials Needed The...

Page 44: ...GDN4235A 0317 0476 00967 0145 380 mm 15 1 5 8 LDF SGDN4233A 0269 0410 00819 0125 510 mm 20 NOTE As an additional rule of thumb allow 0 1 dB additional loss for each connection point Table 2 7 Number of wires in Conduit Conduit Foam Heliax Trade Size Cable Type LDF Conduit Trade Size 9 5 mm 3 8 12 7 mm 1 2 21 4 mm 7 8 31 8 mm 1 1 4 41 3 mm 1 5 8 2 5 2 1 2 1 2 7 3 1 3 11 5 3 4 19 9 5 1 1 6 20 20 12 ...

Page 45: ... protect the cable from the pedestal to the Power Cabinet The Power Cabinet rating is 130Amp A 150 amp breaker is recommended or as appropriate for local electrical code The knockout in the I O plate of the Power Cabinet is the proper size for a 2 Trade size conduit fitting NOTE Ground Wire Connection RF and Power Cabinet 3 B S W G 2 AWG 35 mm2 solid tinned copper wire or equivalent is recommended...

Page 46: ...ad Mounting The mounting surface must be flat Door closure problems may occur if the BTS is not installed on a flat surface CAUTION For an installation where the cabinet will mount flush to an existing concrete floor all of the connections to the cabinet will be made through the rear I O area of the cabinet For this reason the cabinet must be set in place and bolted down prior to running any condu...

Page 47: ... personnel operating the drill equipment WARNING Drilling Procedure Before beginning read the following steps in their entirety to familiarize yourself with the procedure Table 2 8 Drilling Procedure Step Action 1 After the cabinet position has been established the mounting hole location can be marked using the dimensions supplied in Figure 2 5 by using the 1 1 installation template supplied in Ap...

Page 48: ...ing to counter the drill s tendency of rotating out of your hand while drilling through reinforcement bars and stone aggregate 90 Degree _ Figure 2 1 Drill Stabilization PLACE KNEE NEXT TO DRILL TO CONTROL ROTATION POSITION WORK BOOT NEXT TO BIT WHEN STARTING TO PREVENT BIT FROM WALKING POSITION DRILL BIT IN CENTER OF MARK ON FLOOR 3 Begin to drill in short bursts keep the drill bit from walking b...

Page 49: ...D TO CLEAR DEBRIS FROM MOUNTING HOLE 5 Repeat Step 3 and 4 for all remaining holes to be drilled for this cabinet 6 Clean all holes by using the shop vacuum in conjunction with the air compressor gun attachment Begin by using short bursts of air several inches away from the hole gradually decreasing the distance from the hole while increasing the duration of the air bursts until the hole is comple...

Page 50: ...Pad The mounting surface must be flat Door closure problems may occur if the cabinets are not installed on a flat surface To help reduce the chance of damage caused by lightning strikes it is required that a ground ring be constructed when the pad is built See section titled Ground System Installation CAUTION Variations in pad construction methods may be required to comply with local conditions pr...

Page 51: ...Cellular Support Center telephone number is found in the Foreword of this manual Concrete Pad and Ground System Installation The following procedure describes the concrete pad ground system installation The following steps are meant to serve as a guideline and can be impacted by the local codes of the installation site location Materials Needed CADWELD Joints 8 12 ground wire to ground rod joints ...

Page 52: ... copper perimeter ground ring see Figure 2 3 6 Exothermic weld 3 BSWG 2 AWG 35 mm2 solid tinned copper wire from concrete pad rebar to perimeter ground ring 7 Install copper clad steel ground rods 8 Exothermic weld perimeter ground ring to steel ground rods 9 Install three 3 BSWG 2 AWG 35 mm2 solid tinned copper wires exothermic welded to perimeter ground ring for BTS master ground Power Cabinet m...

Page 53: ...ND TO ANTENNA 3 BSWG 2 AWG 35 mm2 SOLID COPPER W TIN COATING 609 mm 2 0 GROUND TO REBAR CADWELD 609 mm 2 0 REBAR JOINTS CADWELD 4 609 mm 2 0 REBAR 10 mm 3 8 MINIMUM FRONT GROUND TO CABINET 1 PER CABINET 3 BSWG 2 AWG 35 mm2 SOLID COPPER W TIN COATING 609 mm 2 0 ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ CONDUIT STUBS ARE TO BE 25 TO 50 MM 1 TO 2 ABOVE CONCRETE PAD CONCRETE PAD Figure 2 4...

Page 54: ...er Cabinet Hardware Installation Manual Apr 2001 54 POWER CABINET RF CABINET 102 mm 4 365 mm 15 711 mm 28 605 mm 24 1030 mm 41 1425 mm 56 270 mm 11 711 mm 28 455 mm 18 1060 mm 42 1425 mm 56 205 mm 8 102 mm 4 341 mm 14 Figure 2 5 Cabinet Dimensions FW00106 2 ...

Page 55: ... mm 59 8 587 mm 23 1091 mm 42 9 16 mm 0 6 614 mm 24 2 475 mm 18 7 DC TO POWER CABINET MAIN RF EXPANSION RF SPAN ALARM EXPANSION 1 EXPANSION 2 Power Cabinet RF Cabinet 87 mm 3 4 61 mm 2 4 65 mm 2 5 77 mm 3 Figure 2 6 Pad Forms and Conduit Layout 973 mm 38 3 PILOT BEACON GROUND GROUND FW00005 1289 mm 50 7 145 mm 5 7 14 mm 0 5 0 5 mm 0 2 DC TO RF CABINET DC TO POWER CABINET Figure 2 7 Mounting Hole D...

Page 56: ...0 49 mm 1 9 133 mm 5 2 272 mm 10 6 304 mm 11 9 67 mm 2 6 104 mm 4 1 139 mm 5 4 65 mm 2 6 65 mm 2 6 261 mm 10 3 469 mm 18 5 587 mm 23 1 70 mm 2 8 Figure 2 8 SC 4812ET RF Cabinet Conduit I O 0 mm 0 650 mm 25 5 595 mm 23 4 75 mm 3 0 629 mm 24 7 415 mm 16 3 340 mm 13 3 1069 mm 42 1 FW00194 211 mm 8 3 0 mm 0 0 mm 0 2 ...

Page 57: ...ld be mounted vertically with less than five degrees of tilt The RGPS Head needs to have a clear view of the sky preferably to within ten degrees of the horizon in all directions The less sky that can be observed the fewer the number of potential satellites that can be tracked and hence the poorer the RGPS performance For general operation the RGPS Head needs to be able to continuously track signa...

Page 58: ...s The RGPS head receives on the GPS L1 frequency of 1575 42 MHz and has filters incorporated within to minimize the effects of potential RF interference however strong radiators can overwhelm the filters thus degrading the units reception capability The RGPS Head is rated for ambient air temperatures from 40 Deg C to 50 Deg C and has ratings for Humidty Shock Waterproof UV Light Resistance Vibrati...

Page 59: ...nspect for Damage 66 How to Inspect Equipment for Damage 66 Tables Table 3 1 Unpacking Cabinet Wood Shipping Crate 62 Table 3 2 Unpacking Cabinet Cardboard Shipping Carton 63 Table 3 3 Inspecting Cabinets for Damage 66 Figures Figure 3 1 SC 4812ET RF Cabinet 60 Figure 3 2 SC 4812ET Power Cabinet 61 Figure 3 3 Wood Shipping Crate 64 Figure 3 4 Cardboard Shipping Carton 65 Unpacking the SC 4812ET BT...

Page 60: ...packing process requires that the following procedures be completed in the order shown 1 Identify the equipment 2 Unpack the RF Cabinet 3 Unpack the Power Cabinet 4 Inspect the equipment for damage Equipment Identification Use Figure 3 1 and Figure 3 2 to visually identify the SC 4812ET RF and Power Cabinet respectively Figure 3 1 SC 4812ET RF Cabinet 3 ...

Page 61: ...ribe how the SC 4812ET RF and Power Cabinets are packaged for shipping and how to correctly unpack the cabinets in preparation for installation How the Cabinet is Shipped The cabinets are packed standing up in either cardboard or wood cartons see Figure 3 3 and Figure 3 4 The RF Cabinet is shipped fully assembled and all internal cabling installed The Power Cabinet is shipped without the batteries...

Page 62: ...dle with extreme caution to avoid tipping WARNING Do NOT lift or attempt to move the RF or Power Cabinet by the doors they will not support this type of loading and may be damaged in the process CAUTION Unpack Procedure Wood Shipping Crate Use Table 3 1 to properly unpack the RF and Power Cabinet if the wood shipping create was used Table 3 1 Unpacking a Cabinet Wood Shipping Crate Step Action 1 I...

Page 63: ... Shipping Carton Use Table 3 2 to properly unpack the RF and Power Cabinet if the cardboard shipping carton was used Table 3 2 Unpacking a Cabinet Cardboard Shipping Carton Step Action 1 Inspect the cartons for damage Refer to Figure 3 4 NOTE It is recommended that two 2 people perform this procedure 2 Using tin snips cut each outer steel band that surrounds the carton 3 Lift off cardboard carton ...

Page 64: ...How to Unpack the SC 4812ET BTS continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V03 03 64 Figure 3 3 Shipping Crate Wood 3 ...

Page 65: ...How to Unpack the SC 4812ET BTS continued Apr 2001 V03 03 65 SCTM 4812ET RF and Power Cabinet Hardware Installation Manual DRAFT Figure 3 4 Cardboard Shipping Carton 3 ...

Page 66: ...riststrap to be used during the installation and repair A wriststrap is supplied with the installation hardware and the ESD jack is located in the C CCP Shelf in the RF Cabinet Figure 1 6 WARNING How to Inspect Equipment for Damage Table 3 3 Inspecting Cabinets for Damage Step Action 1 Inspect the exterior of the RF and Power Cabinet for Dents Scratches Squareness of the cabinet 2 Inspect the inte...

Page 67: ...s 68 Table 4 2 Concrete Pad Mounting 69 Table 4 3 Rooftop Elevated Substructure Mounting 72 Table 4 4 New Concrete Pad Mounting 73 Table 4 5 Installing a Battery Heater Pad 75 Table 4 6 Installing a String of Batteries 76 Table 4 7 Materials Required for Battery Cabling 77 Table 4 8 Power Cabinet Battery Cabling 77 Figures Figure 4 1 Front Cabinet Door Hinge 69 Figure 4 2 Cabinet Mounting Brackets...

Page 68: ...ageways with limited clearance the front doors of the cabinets can be removed The procedure to do this is detailed in Table 4 1 Table 4 1 Procedure to Remove the Front Cabinet Doors if required Step Action 1 Open the primary front door 2 Disconnect the Heat Exchanger Power and Alarm cables from the Heat Exchanger 3 For each hinge loosen the screw that secures the door to the hinge See Figure 4 1 4...

Page 69: ...onto cabinet with M12 bolts supplied in installation hardware Do NOT torque the bolts yet Align the cabinet over the mounting holes CAUTION Do NOT use the cabinet doors as a hand hold to move the cabinet around this could damage the door hinges 2 Install the anchor bolts in the four 4 mounting locations in the mounting brackets attached to the cabinet base Tighten the bolts to proper torque recomm...

Page 70: ...N m 60 ft lbs 5 Install the wiring as described in Chapter 5 of this manual The isolation washers supplied in the hardware installation kit are provided to give the installer the option of electrically isolating the cabinet should the situation require it The use of the washers is not a requirement The grounding of each site is unique and the isolation of the cabinet is a site specific decision NO...

Page 71: ...T INSULATING WASHER OPTIONAL LARGE FLAT WASHER MOUNTING BRACKET ISOLATION PAD MOUNTING STRUCTURE I BEAM M12 NUT LOCK WASHER SMALL FLAT WASHER Rooftop Elevated Substructure Mounting Procedure Mounting the cabinet on a rooftop requires that the roof load carrying support structure be in place prior to mounting the cabinet See Chapter 2 Site Preparation for details Roof load carrying limits must be r...

Page 72: ...e to 135 N m 100 ft lbs within a 19 mm 3 4 torque wrench 5 Remove the four 4 eye bolts see Figure 4 2 on the top of the cabinet replace them with the bolts and washers supplied with the installation hardware using a 24 mm 15 16 hex driver Torque to 80 N m 60 ft lbs 6 Install the wiring as described in Chapter 5 of this manual The isolation washers supplied in the hardware installation kit are prov...

Page 73: ...r 4 eye bolts see Figure 4 2 on the top of the cabinet replace them with the bolts and washers supplied with the installation hardware using a 24 mm 15 16 hex driver torque to 80 N m 60 ft lbs 5 Install the wiring as described in Chapter 5 of this manual The isolation washers supplied in the hardware installation kit are provided to give the installer the option of electrically isolating the cabin...

Page 74: ...ery compartment see Figure 4 7 The last top heater pad cable must be terminated with a connector that is shipped installed on the cable located in the bottom slot of each battery compartment positions 1 and 2 NOTE Battery Heater Installation Table 4 5 reviews the procedure to install a battery heater pad This procedure should be repeated until all heater pads are installed ALL heater pads should b...

Page 75: ...e cable factory installed to the bracket in the back of the bottom slot if the heater pad is in position 1 or 2 see Figure 4 6 and Figure 4 7 The long cable of the heater pad in the slot below if the heater pad is not the first in the compartment see Figure 4 7 IMPORTANT Verify that the connector latches engage there should be an audible click when connecting cables 5 If the heater pad is the last...

Page 76: ...ries Step Action 1 Remove battery mounting bracket see Figure 4 6 from the shelf 2 Install each battery into it s slot and slide the battery all the way into the cabinet ensure that the battery terminals face forward n WARNING Use care when handling batteries as they can weigh up to 48 kg 105 lbs Do NOT drop the batteries 3 Replace the battery mounting brackets and torque the nuts to 5 N m 45 in l...

Page 77: ...es will be determined by system configuration Table 4 7 Materials Required for Battery Cabling Qty per String Description 1 Battery Terminal Strap supplied with the Installation Hardware 4 Fasteners 2 per Battery supplied with Batteries 1 Wire Brush As Required Copper based conductive Grease Berndy Penetrox or equivalent Power Cabinet Battery Cabling Procedure This procedure is used to cable and c...

Page 78: ...ontrols batteries torque to 12 4 N m 110 in lbs 5 Secure the red cable installed attached to the red 27V Buss on the right side of the battery compartment to the positive terminal on battery B with the fastening hardware supplied with the batteries Torque to the recommended value shown on the battery per battery manufacturer if using Johnson Controls batteries torque to 124 N m 110 in lbs Figure 4...

Page 79: ...LC Front of Power Cabinet Important After all of the heater pads have been installed and cables connected dress the cables behind the battery shelves in each battery compartment When dressing cables consideration should be given to future accessibility of the cables should a heater ever need to be replaced Do not zip tie cables to battery shelves or each other Also do not tangle cables in one anot...

Page 80: ...Cabinet Mounting continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V04 03 80 Notes 4 ...

Page 81: ...ock for the Remote GPS RGPS 93 RF GPS Cabling if applicable 94 RF GPS Cabling Procedure 94 LFR Cabling if applicable 95 LFR Cable Pin Signal Information 95 RF Cabling Main and 103 Procedure for Rear Installation 104 Procedure for Bottom Installation 105 Power Cabinet Earth Ground 106 Power Cabinet Alarm Cable 107 Power Cabinet Punch Block 107 Power Cabinet Alarm Cable Pin signal Information 110 DC...

Page 82: ...able 5 18 Antenna Cables for Duplex 60 Degree Sector 102 Table 5 19 Antenna Cables for Non Duplexed 120 Degree 96 Table 5 20 Antenna Cables Non duplexed 60 Degree Sector 103 Table 5 21 Install Main RF Cabling Rear Wall of RF Cabinet 104 Table 5 22 Install Main RF Cabling Bottom of RF Cabinet 105 Table 5 23 Materials Required for Earth Ground Cabling 106 Table 5 24 Procedure to Install Earth Ground...

Page 83: ...iliar with the equipment and the cable connection locations You can start by reviewing the information found in this chapter Do NOT wear a wrist strap when servicing the power supplies or power distribution cabling Serious personal injury can result Before starting the procedure ensure that the Power Cabinet power cables are not connected to the main source WARNING Static sensitive equipment requi...

Page 84: ...mperatures inside the tent should be above 0 Deg 32 Deg F prior to opening the main cabinet door This will prevent a rapid temperature change to the electronics that could result in a site outage WARNING Cabling Installation Order Motorola recommends the RF and Power Cabinet inter cabinet cabling be installed in the order shown 1 RF Cabinet Cabling 1 Earth Ground 2 Alarm Span Line and Modem 3 RGPS...

Page 85: ...duit to Pilot Beacon AC in Conduit Punch Block AC Load Center 27V Ret 27V Ground Cable Lugs on side wall Ground Cable Lugs Inside Panel 1 3 Sector Antennas 4 6 Sector Antennas Span Alarm Expansion 1 Expansion 2 RF GPS Pilot Beacon RGPS Figure 5 2 SC4812ET Conduit I O Panel Detail Power Cabinet Conduit I O Plates RF Cabinet Conduit I O Plates 2 Conduit Hole Main AC 1 Conduit Knockout Pilot Beacon A...

Page 86: ...label as described in Table 5 1 the number refers to the quantity of cables to be installed Refer to this diagram when performing the cable connection procedures in the following tables Figure 5 3 Overall Cable Diagram E 3 F 3 H 1 H 1 Power Cabinet D 1 G 1 I See Note B 1 A 1 C 1 50 PIN PUNCH BLOCK 25 PIN PUNCH BLOCK ACLC DRDC J 1 RF Cabinet RGPS ANTENNA IF APPLICAPLE RF GPS ANTENNA IF APPLICAPLE K...

Page 87: ... 32 wire shielded twisted 16 pair 100 Ohm solid wire T472AA RGPS Cable and Antenna Package 50 Ft Cable T472AB RGPS Cable and Antenna Package 125 Ft Cable T472AC RGPS Cable and Antenna Package 250 Ft Cable T472AD RGPS Cable and Antenna Package 500 Ft Cable T472AE RGPS Cable and Antenna Package 1000 Ft Cable T472AF RGPS Cable and Antenna Package 2000 Ft Cable C T472AG RGPS Cable Only 50 Ft Cable T47...

Page 88: ... 50 Ohm coaxial male N type connector on one end customer to determine other end J Supplied in Kit STAN4000A RF GPS Cable 1 2 inch coaxial length 50 ft Two male N type connectors one end loose to be field terminated after routing of cable through I O boot If lengths greater than 50 ft are required cable style and length should be determined by site configurations Maximum loss 4 5 dB 1575 MHz for a...

Page 89: ...install the earth ground cable Table 5 3 Procedure to Install RF Cabinet Earth Ground Cables Step Action 1 Route the ground cable H into the I O area of the RF Cabinet through the slot in the RF I O area cover panel Refer to Figure 5 4 for recommended location NOTE Ground cables should maintain a bend radius of 200 mm 8 or larger This step is omitted if the ground wire is already in place and ente...

Page 90: ...nstall the RF Cabinet alarm span line and modem cabling Use only 110 style punch block punch tool to terminate wires at punch block ref P N CGDS237744 or equivalent WARNING Input and Output Cabling Figure 5 5 details the location of the punch block the input and output pin identification wire pair identification and how the wires are inserted for termination To ensure protection from surges ground...

Page 91: ...Power Cabinet Hardware Installation Manual DRAFT Figure 5 5 50 Pair Punch Block TOP VIEW OF PUNCH BLOCK STRAIN RELIEVE INCOMING CABLE TO BRACKET WITH TIE WRAPS 1T 2T 1T 1R 2T 2R 1 2 1R 2R LEGEND 1T PAIR 1 TIP 1R PAIR 1 RING RF Cabinet I O Area I O Boots Not Shown 5 ...

Page 92: ...and Modem Line Cable Install Procedure Step Action 1 Route the conduits for the twisted pair cables A B to the I O area of the RF Cabinet Refer to Figure 5 1 and Figure 5 2 for recommended location NOTE This step is omitted if the conduits are already in place in the concrete pad 2 Route the twisted pair cable s A B through the previously installed conduits and to the punch block through the rubbe...

Page 93: ...e Cut Here For 1 2 Cable Cut Here For 1 4 Cable Tie Wrap Here For 1 4 Cable Used for LAN cables Expansion Power I O Boot RF and Power Cabinet Cut Here For 1 2 Cable Cut Here For 1 4 Cable Tie Wrap Here For 1 4 Cable Cut Here For 2 0 AWG Cable Tie Wrap Here For 4 0 AWG Cable Cut Here For 4 0 AWG Cable Tie Wrap Here For 2 0 AWG Cable Tie Wrap Here For 1 2 Cable Used for Power Cabinet Alarm Cable D 5...

Page 94: ...eristics and Requirements Inputs Outputs To ensure proper operation each wire pair to be used must be connected to an external transducer that provides a dry contact A closed contact including cable resistance must be 1K ohms or less An open contact including cable leakage must be 50K ohms or greater Either of the above states can be defined by the customer in system software as an alarm condition...

Page 95: ...ver Temp 6R Brown E Customer Inputs 5 24T U Power Cab Alarm Rtn 7T Blk Brn T Cust_Rtn_A_5 24R T LFR_HSO_GND 7R L Customer Inputs 6 25T EXT_1PPS_POS 8T F Cust_Rtn_A_6 25R EXT_1PPS_NEG 8R R Customer Inputs 7 26T CAL_ 9T Cust_Rtn_A_7 26R CAB_ 9R H Customer Inputs 8 27T LORAN_ 10T S Cust_Rtn_A_8 27R LORAN_ 10R O Customer Inputs 9 28T Pilot Beacon Alarm Minor 11T B Cust_Rtn_A_9 28R Pilot Beacon Alarm R...

Page 96: ... 40R GPS_lpps 47T Brown XMIT_TIP_F 41T GPS_lpps 47R Bk Brn XMIT_RING_F 41R Telco_Modem_T 48T Telco_Modem_R 48R Chasis Ground 49T Reserved 49R 50T 50R RGPS Cabling Introduction The objective of this procedure is to install the RF Cabinet Remote Global Positioning System receiver RGPS antenna cabling The cable between the RF Cabinet and the RGPS head is 22 AWG 12 conductor wire configured as six twi...

Page 97: ...tenna Package 500 Ft Cable T472AE RGPS Cable and Antenna Package 1000 Ft Cable C T472AF RGPS Cable and Antenna Package 2000 Ft Cable C T472AG RGPS Cable Only 50 Ft Cable T472AH RGPS Cable Only 125 Ft Cable T472AJ RGPS Cable Only 250 Ft Cable T472AK RGPS Cable Only 500 Ft Cable T472AL RGPS Cable Only 1000 Ft Cable T472AM RGPS Cable Only 2000 Ft Cable T472AN RGPS Antenna Only Cable 12 conductor shie...

Page 98: ... wrap or hose clamp must be used to ensure a good seal around the cables at the boot 2 Connect the RGPS pairs from the cable to the punch block using only the recommended 110 style punch tool CGDS237744 or equivalent per the pin call outs in Table 5 10 3 Strain relief the cable by tie wrapping it to the punch block mounting bracket as shown in Figure 5 5 The RGPS cable is comprised of 6 twisted pa...

Page 99: ...ble This will ensure a proper seal at the rubber I O boot It is suggested that the supplier cable be cut to the desired length to achieve this RF GPS Cabling Procedure Follow the procedures in Table 5 12 to install the RF GPS cabling Table 5 12 RF GPS Cable Install Procedure Step Action 1 Route the conduit if applicable for the cable J to the I O area of the RF Cabinet Refer to Figure 5 1 for reco...

Page 100: ...nna to the RF Cabinet I O area and to the punch block through the rubber boot in the floor of the I O area See Figure 5 6 Refer to Figure 5 1 for the recommended locations NOTE The rubber boot is sized to seal a cable with an outer diameter of either 1 4 or 1 2 if a different sized cable is used heat cold shrink or other means may be required to ensure a good seal A tie wrap or hose clamp must be ...

Page 101: ...in From Shield Bare RF Cabling Introduction This section supports the RF cabling for the following configurations Table 5 16 BTS Sector Carrier Configurations Number of Sectors Number of Carriers 3 6 1 3 6 2 3 3 3 4 BTS Configurations The antenna connections for a three 3 duplexed 120 sector configuration are Table 5 17 Antenna Cables for Duplexed 120 Degree Sector Antenna RX TX 1A RX1A TX1A Main ...

Page 102: ... Diversity 2B RX2B TX2B Diversity 3B RX3B TX3B Diversity 4A RX4A TX4A Main 5A RX5A TX5A Main 6A RX6A TX6A Main 4B RX4B TX4B Diversity 5B RX5B TX5B Diversity 6B RX6B TX6B Diversity The antenna connections for a three 3 Non Duplexed 120 degree sector configuration are shown in Table 5 19 Table 5 19 Antenna Cables for Non Duplexed 120 Degree Sector Antenna RX TX 1A RX1A Main 2A RX2A Main 3A RX3A Main...

Page 103: ...Antenna RX TX 1A RX1A Main 2A RX2A Main 3A RX3A Main 4A RX4A Main 5A RX5A Main RX 6A RX6A Main 1B RX1B Diversity 2B RX2B Diversity 3B RX3B Diversity 4B RX4B Diversity 5B RX5B Diversity 6B RX6B Diversity 1A TX1A Main 2A TX2A Main 3A TX3A Main 4A TX4A Main 5A TX5A Main TX 6A TX6A Main 1B TX1B 2B TX2B 3B TX3B 4B TX4B 5B TX5B 6B TX6B RF Main and RF Path Cabling This procedure is used to install the RF...

Page 104: ...duplxed Non Duplxed Receive Connection Procedure for Rear Installation Refer to Figure 5 7 and follow the procedures in Table 5 21 to install the Main RF antenna cables through the rear wall of the RF Cabinet Table 5 21 Procedure to Install the Main RF Cabling through the Rear Wall of the RF Cabinet Step Action 1 Remove the panel that covers the RF I O area see Figure 5 7 2 Connect the Main RF ant...

Page 105: ...tep Action 1 Remove the panel that covers the RF I O area see Figure 5 7 2 Route the Main RF antenna I cables through the bottom of the RF Cabinet NOTE If conduit is not used cables must be strain relieved 3 Connect the Main RF antenna cables I to the bulkhead connectors on the rear wall of the RF Cabinet making sure to connect the correct antenna cable to the correct DRDC or TRDC see Table 5 17 f...

Page 106: ...n Table 5 24 to install the earth ground cable Table 5 24 Procedure to Install Earth Ground Cables Step Action 1 Route the ground cable H into the I O area of the Power Cabinet through the slot in the right cover panel Refer to Figure 5 8 for recommended location NOTE Ground cables should maintain a bend radius of 200 mm 8 or larger NOTE This step is omitted if the ground wire is already in place ...

Page 107: ...ns from the Power Cabinet to the RF Cabinet It can be run in the 3 DC Conduit Power Cabinet Punch Block Figure 5 9 details the location of the punch block the input and output pin identification wire pair identification and how the wires are inserted for termination To ensure protection from surges ground connection is required before connecting any incoming lines CAUTION Use only 110 style punch ...

Page 108: ...TOP VIEW OF PUNCH BLOCK STRAIN RELIEVE INCOMING CABLE TO BRACKET WITH TIE WRAPS TWISTED PAIR CABLE D 1T 2T 1T 1R 2T 2R 01 06 11 16 21 05 10 15 20 25 1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 6 7 8 9 10 11 12 13 14 15 11 12 13 14 15 16 17 18 19 20 16 17 18 19 20 21 22 23 24 25 21 22 23 24 25 IN OUT 1R 2R GND LEGEND 1T PAIR 1 TIP 1R PAIR 1 RING OSP CPE Power Cabinet I O Area 5 ...

Page 109: ...binet NOTE This cable should share the same conduit used for the DC Power Cabling 3 trade size conduit is recommended for the DC cables shipped with the Power Cabinet Refer to Figure 5 4 for recommended location NOTE This step is omitted if the conduit is already in place in the concrete pad 2 Route the twisted pair cable D through the previously installed conduits and to the punch block through t...

Page 110: ... 5R Battery Overtemp Red 8T 6T Minor Alarm Blk Red 9T 6R Rectifier Overtemp Brown 10T 7T Alarm Return Blk Brown 11R DC Power Interconnect to RF Cabinet The objective of this procedure is to connect the DC power cabling to the RF Cabinet from the Power Cabinet ALL power must be removed from the system until all connections are made to both the RF and Power Cabinet Ensure that all breakers in both t...

Page 111: ... 100 107 3 0 211 600 PURPLE 54 CGDS256306951540 N A N A 4 0 250 000 YELLOW 62 Power Input Connections Figure 5 10 shows how the power cable is connected to the RF and Power Cabinet Figure 5 1 on page 85 shows the location of the DC power connector in the RF Cabinet and Power Cabinet Figure 5 10 Connecting Power Cables CABLE GROMMET LUG COVER M10 NUT 17 mm Hex Driver Required M10 LOCK WASHER M10 FL...

Page 112: ... see Figure 5 6 in the floor of the I O area NOTE The rubber boot is sized to seal either a 2 0 AWG or 4 0 AWG power cable if a different sized cable is used other means may be required to ensure a good seal A tie wrap or hose clamp must be used to ensure a good seal around the cables at the boot 4 Route the three 3 BLACK 27V feed power cables through the conduit and to the DC power connector in e...

Page 113: ... stud and on top of the lug 11c Place the M10 lock washer over the stud and on top of the flat washer 11d Place the M10 nut over the stud and on top of the washer CAUTION Exceeding the torque limit may damage the stud 11e Torque tighten nuts to 11 12 N m 100 110 in lbs 12 Repeat steps 11a through 11e for the remaining power cables 13 Position the lug cover over the base and lock the cover it will ...

Page 114: ...BSWG 50 mm2 copper for buried raceway cables to the power pedestal with an associated power pedestal breaker size of 150 Amps for one Power Cabinet IMPORTANT The AC power pedestal or meter should be provided with a breaker to protect the cable from the pedestal to the Power Cabinet The Power Cabinet rating is 130A A 150 A breaker is recommended or as appropriate for local electrical code The hole ...

Page 115: ...und supply The voltage between either L1 and L2 to neutral and ground CANNOT exceed 120 V Connection of the wild or hot leg 200 V relative to neutral ground of a delta supply will damage the SC 4812ET Power Cabinet Check that the voltage between either L1 and L2 to neutral and ground does not exceed 120 V before connecting to the system CAUTION Procedure Use Table 5 31 to install the power cables ...

Page 116: ...con L2 L1 FW00475 L N G NOTE L Line N Neutral G Ground International AC Load Center North American AC Load Center NOTE L 1 Line 1 L 2 Line 2 N Neutral G Ground Power Cabinet AC Current Requirements Table 5 32 lists the number of sector carrier AC current ratings for the Power Cabinet Table 5 32 Power Cabinet AC Current Requirements Number of Sector Carriers1 Number of Rectifiers Power Cabinet AC C...

Page 117: ...ultiply the number of sectors by the number of carriers i e 6 sector 2 carrier 12 sector carrier 2 30A Non continuous is for the GFCI outlets and the 15A Spare Breaker in the Power Cabinet Heat Dissipation The minimum heat dissipated to prevent condensation inside the cabinet under the extremes of environmental conditions is 110 Watts for the RF Cabinet and 110 Watts for the Power Cabinet This can...

Page 118: ...Cabinet Cabling continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V04 03 118 Notes 5 ...

Page 119: ...tallation materials to be discarded be removed from the customer site Return all tools to their proper place and conduct a final inspection Remove Protective Covering Remove any antistatic plastic or cloth sheeting that was used to cover the equipment Pickup tools and leftover materials and debris Place all hand and power tools in the installation tool kit or other appropriate place Note any tools...

Page 120: ...et Serial Number s Expansion BTS Cabinet Serial Number s Checklist Completed By Checklist Reviewed By Table 6 1 Installation Completion Checklist Status No Item Notes 1 Cabinets are bolted down with mounting bolts properly torqued 2 Each cabinet has its own earth ground that is connected to a proper site grounding system Ground MUST be connected first 3 AC power cabling completed and checked by an...

Page 121: ...19 RF cables are labeled the same at both ends 20 Data cables labeled at both ends 21 All cables dressed and tied 22 Installation and site specific manuals log sheet at site 23 Static wrist straps are present 24 Check all FRUs to verify that they are secure LPA EBA etc 25 LPA module cable connector 1 4 turn circular connector is fully seated 26 Visual inspect all door gaskets and verify that front...

Page 122: ...leanup continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V06 03 122 Optimize the System Optimize the system by following the procedures given in the appropriate optimization manual 6 ...

Page 123: ...he BTS via the 12 conductor cable refer to Chapter 5 for details Installation Procedure Table A 1 lists the procedures for installing the RGPS system Table A 1 Installing the RGPS Step Action 1 Determine the mounting location see RGPS Mounting Considerations 2 Install the mounting brackets onto the RGPS location of choice Use the appropriate mounting bolts for mounting surface n WARNING The struct...

Page 124: ...hten the spinning connector flange located on the prepared cable see Figure A 1 5 Insert the pipe into the threaded neck on the RGPS head and hand tighten firmly 6 Place the assembly into the mounting brackets and secure 7 Route the cable down to the RF cabinet 8 Install the cable into the punch block The punch block pin locations for the cable are listed in Chapter 5 Figure A 1 Remote GPS Mountin...

Page 125: ...not recommended and requires an accurate site survey Place the RGPS Head where RF obstructions of the sky are minimized The sky includes everything to within ten degrees 10 of the horizon in all directions RF obstructions includes buildings towers snow foliage and debris Separate the RGPS head from radiating sources Excessive RF energy can degrade the RGPS head s ability to observe the GPS satelli...

Page 126: ...Installing RGPS continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0A 03 126 Notes A ...

Page 127: ...e Specifications 135 Tables Table B 1 Cabinet Dimensions Clearances 128 Table B 2 Minimum Battery Strings Required Sector Carrier Configurations 130 Table B 3 Circuit Breakers 134 Table B 4 Torque Specifications 135 Figures Figure B 1 SC 4812ET Conduit I O Plates 129 Figure B 2 Conduit Layout 131 Figure B 3 Mounting Hole Dimensions 131 Figure B 4 SC 4812ET RF Cabinet Conduit I O 132 Figure B 5 SC ...

Page 128: ...tilation Specifications If the SC4812ET is installed in an indoor location Adequate ventilation must be available to dissipate heat loads of 7 500 Watts 25 600 Btu hr for the RF Cabinet and 3 000 Watts 10 300 Btu hr for the Power Cabinet a total of 10 500 Watts 35 900 Btu hr and maintain a maximum temperature of no greater than 50 Deg C 122 Deg F Grounding Specifications The ground system resistan...

Page 129: ...ed in the Power Cabinet ACLC The outlets are rated at a combinet total of 15A 104 120 AC for the United States Brazil and Peru In addition there are five different outlets which can be configured and tailored to different countries such as Argentina China Chile Israel Hong Kong Singapre and the United Kingdom Conduit I O Plate Specifications Removable I O plates are provided for conduit terminatio...

Page 130: ...ystem configuration and loading NOTE Table B 2 Minimum Battery Strings Required for Sector Carrier Configurations of Battery Strings 3 Rectifiers 3 Sector Carriers 4 Rectifiers 6 Sector Carriers 5 Rectifiers 9 Sector Carriers 6 Rectifiers 12 Sector Carriers 0 0 0 0 0 1 2 3 4 5 6 4 0 hrs 7 4 8 hrs 3 5 hrs 8 5 4 hrs 4 0 hrs 9 6 0 hrs 4 5 hrs 3 6 hrs 10 6 7 hrs 5 0 hrs 4 0 hrs 3 3 hrs 11 7 4 hrs 5 5 ...

Page 131: ... 7 1518 mm 59 8 587 mm 23 1091 mm 42 9 16 mm 0 6 614 mm 24 2 475 mm 18 7 DC TO POWER CABINET MAIN RF EXPANSION RF SPAN ALARM EXPANSION 1 EXPANSION 2 Power Cabinet RF Cabinet 87 mm 3 4 61 mm 2 4 65 mm 2 5 77 mm 3 Figure B 2 Pad Forms and Conduit Layout 973 mm 38 3 PILOT BEACON GROUND GROUND FW00005 1289 mm 50 7 145 mm 5 7 14 mm 0 5 0 5 mm 0 2 DC TO RF CABINET DC TO POWER CABINET Figure B 3 Mounting...

Page 132: ...B 03 132 0 mm 0 49 mm 1 9 133 mm 5 2 272 mm 10 6 304 mm 11 9 67 mm 2 6 104 mm 4 1 139 mm 5 4 65 mm 2 6 65 mm 2 6 261 mm 10 3 469 mm 18 5 587 mm 23 1 70 mm 2 8 Figure B 4 SC 4812ET RF Cabinet Conduit I O 0 mm 0 650 mm 25 5 595 mm 23 4 75 mm 3 0 629 mm 24 7 415 mm 16 3 340 mm 13 3 1069 mm 42 1 FW00194 211 mm 8 3 B ...

Page 133: ...inued Apr 2001 V0B 03 SCTM 4812ET RF and Power Cabinet Hardware Installation Manual DRAFT 133 0 mm 0 0 mm 0 230 mm 9 446 mm 17 5 546 mm 21 4 82 mm 3 2 Figure B 5 SC 4812ET Power Cabinet Conduit I O 49 mm 1 9 217 mm 8 5 FW00195 B ...

Page 134: ... Blower Assembly 2 25A DC Heat Exchanger 2 15A DC Options 1 SC 4812ET Power Cabinet North American 150A AC Main Breaker 1 70A AC Rectifier Breaker 1 per shelf 2 15A AC Battery Heater 1 per battery compartment 2 15A AC GFCI 1 15A AC Spare Pilot Beacon 1 SC 4812ET Power Cabinet International 160A AC Main Breaker 1 63A AC Rectifier Breaker 1 per shelf 2 16A AC Battery Heater 1 per battery compartment...

Page 135: ...7 mm 11 16 Hex 12 N m 110 in lbs DC Power M8 13 mm Hex 7 N m 55 in lbs M6 10 mm Hex T30 Torx 6 N m 50 in lbs Conduit Panels M4 7 mm Hex T20 Torx 3 N m 25 in lbs M3 T10 Torx 1 N m 13 in lbs 4 40 T15 Torx 1 N m 10 in lbs LPAs Combiners PG7 Nut 20 mm Open Hex 2 N m 22 in lbs Power Cabinet PG9 Nut 22 mm 7 8 Open Hex 4 N m 33 in lbs Power Cabinet PG11 Nut 25 mm 1 Open Hex 2 N m 18 in lbs RGPS Fitting P...

Page 136: ...Cabinet Specifications continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0B 03 136 Notes B ...

Page 137: ...Cabling 143 Heat Dissipation 144 Tables Table C 1 Site Considerations 138 Table C 2 Site Prep and Cabinet Mounting on Concrete Pad 139 Table C 3 Site Preparation and Cabinet Mounting on a Rooftop 139 Table C 4 Installing the Earth Ground Cable 140 Table C 5 Alarm Span Line Remote GPS Cables Install 140 Table C 6 DC Power Cabling Installation Procedure 142 Table C 7 AC Power Cabling Procedures 143 ...

Page 138: ...r Unit Only Ventilation to dissipate heat loads of 7 500 W 25 600 Btu hr for the RF Cabinet and 3 000 W 10 300 Btu hr for the Power Cabinet a total of 10 500 Watts 35 900 Btu hr Maximum Ambient Temperature of 50 Deg C 122 Deg F Location Locations should be selected to minimize accidental or intentional vandalism and not be subject to submersion or potential flooding Adequate clearance through door...

Page 139: ... Action 1 NOTE If constructing a new concrete pad follow the procedures detailed in Chapter 2 New Concrete Pad Installation in the manual Drill the cabinet mounting holes per the procedures in Chapter 2 of the manual Motorola recommended anchor bolts require 18 mm 11 16 drill size 2 Verify that the mounting holes have been drilled in the proper locations 3 Install the cabinet per the procedures in...

Page 140: ...th the installation hardware to the stripped end of the cable Use the proper crimp tool Motorola P N CGDSSTBM25S or equivalent 4 Connect the two holed lug to the cabinet ground studs and secure with the two 2 M6 nuts supplied with the installation hardware Torque to 5 N m 45 in lbs Alarm Span Line RGPS and Power Cabinet Alarm Cabling Table C 5 is for alarm span line cabling and Remote GPS Installa...

Page 141: ...of the manual Main RF Cabling RF cabling depends upon system configuration see site documentation and chapter 5 of the manual for details regarding RF cabling DC Power Cabling Table C 6 describes the procedure for connecting DC Power Cabling Do NOT wear a wrist strap when servicing the power supplies or power distribution cabling Serious personal injury can result WARNING Before starting the proce...

Page 142: ...the floor of the I O area NOTE The rubber boot is sized to seal either a 2 0 AWG or 4 0 AWG power cable if a different sized cable is used other means may be required to ensure a good seal A tie wrap or hose clamp must be used to ensure a good seal around the cables at the boot 5 At the RF Cabinet end of each DC power cable strip insulation equal to the length of the crimping lug barrel plus an ad...

Page 143: ...modated is 300 kcmil Cable sizing should be determined by Local Electric Codes using 90 Deg C rated conductors and derating for 50 Deg C operation Motorola recommends not less than 2 0 AWG 1 BSWG 50 mm2 copper for buried raceway cables to the power pedestal with an associated power pedestal breaker size of 150 Amps for a single Power Cabinet For more details about the AC rating of the cabinet see ...

Page 144: ...AC power wires from the power meter breaker box through the AC power conduit through the I O boot to the AC load center 5 Connect the AC wires to the appropriate terminals see Chapter 5 for details Heat Dissipation The minimum heat dissipated to prevent condensation inside the cabinet under the extremes of environmental conditions is 110 Watts for the RF Cabinet and 110 Watts for the Power Cabinet...

Page 145: ...ring 146 Figure D 2 Backup DC Power Cable Routing 149 Figure D 3 Cold Shrinking the compression lug 150 Figure D 4 Cover installation 150 Figure D 5 Reinstall Access Panel 151 Figure D 6 Connecting Power Cables 153 Scope and Introduction The purpose of this appendix is to provide instructions on how to connect an SC 614 BTS to an SC 4812ET Power Cabinet in order to share DC power and battery backu...

Page 146: ...and three black cables to allow redundancy on the DC connections and to minimize voltage drop Up to 12 battery strings can be provided in the Power Cabinet to support up to four hours of battery backup in a fully equipped SC 4812ET RF cabinet When connecting an SC 614 BTS to the SC 4812ET Power Cabinet only four 2 0 AWG superflex two red and two black cables are used for the SC 4812ET The spare se...

Page 147: ...to the SC 614 Power Supplies and misoperation of the entire system CAUTION Due to the reduction in load capacity of the power cabinet the battery rectifer configuration and number of sector carriers that can be supported in the SC 4812ET RF Cabinet are changed compared to the standard SC 4812ET documentation Table D 1 Battery Rectifier Configuration Number of Rectifier Modules Number of Battery St...

Page 148: ...C power cabling Table D 3 SC 614 DC Power Cabling Step Action 1 NOTE This step is omitted if the DC conduit is already installed through the concrete pad Route the DC conduit to the side wall of the BTS See Figure D 2 for location 2 Route the RED 28V feed power cable through the conduit opening on side of BTS see Figure D 2 3 Route the BLACK 28V Return cable though the conduit opening on the side ...

Page 149: ...cold shrink is attached 9 Loosen the two 2 screws that retain the BBI Battery Backup Interface cover see Figure D 4 for location Slide cover towards the back of the BTS and remove it 10 Attach the RED 28V feed power cable to the exposed studs on the BBI with the lock nuts supplied with the installation hardware see Figure D 2 Torque to 5 N m 45 in lbs 11 Reinstall the BBI cover and slide it toward...

Page 150: ... 150 Figure D 3 Cold Shrinking the compression lug COLD SHRINK TUBING 2910262A12 SUPPLIED IN INSTALLATION KIT Figure D 4 Cover installation COVER SCREWS Reinstall Access Panel The objective of this procedure is to reinstall the access panel at the bottom of the SC 614 BTS Refer to Figure D 5 and follow the procedures in Table D 4 D ...

Page 151: ... Loosen the three 3 nuts that hold the I O cover in place at the bottom of the BTS see Figure D 5 and reinstall the panel NOTE The access panel is a two piece panel install the right side first In order to keep radiated and conducted emissions within specifications it is necessary to install all 3 of the nuts and torque them properly IMPORTANT ACCESS PANEL Figure D 5 Reinstall Access Panel D ...

Page 152: ...and Power Cabinet are turned in the OFF opened position WARNING Tools and equipment required The following tools are required to install the power cables Thomas Betts TBM14 Hydraulic crimping tool with color keyed crimp die set or equivalent Contact Thomas Betts for information concerning equivalent tools 17 mm socket Torque wrench capable of 110 in lbs Table D 5 Wire Lug and Die Table Wire Size C...

Page 153: ...CLOSURE BASE POWER INPUT STUD Route the cables through the rubber boot BEFORE crimping lug onto wire or damage to the boot can occur CAUTION Installation Procedure S Do NOT wear a wrist strap when servicing the power supplies or power distribution cabling Serious personal injury can result WARNING Before starting the procedure ensure that the Power Cabinet main DC breakers are turned OFF CAUTION F...

Page 154: ...6 in the floor of the I O area NOTE The rubber boot is sized to seal either a 2 0 AWG or 4 0 AWG power cable if a different sized cable is used other means may be required to ensure a good seal A tie wrap or hose clamp must be used to ensure a good seal around the cables at the boot 5 At the RF Cabinet end of each DC power cable strip insulation equal to the length of the crimping lug barrel plus ...

Page 155: ...ns 16 Verify that DC polarity between the RF and Power Cabinet is correct Checks Check that all AC DC breakers are turned OFF in both the SC 4812ET RF and Power Cabinet The SC 614 Cabinet should have the DC buss bar six breakers closed and the 100 amp breaker on the BBI open Check that the DC Power cables between the Power and RF Cabinets are connected with the correct polarity There are two red a...

Page 156: ...SC 4812ET SC 614 BTS DC Power Sharing continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0D 03 156 Notes D ...

Page 157: ...Double D Hole Punch 160 Figure E 3 I O Cover 161 Figure E 4 Duplexer Directional Coupler 162 Figure E 5 Cut a way view of SC 614 162 Figure E 6 RXDC ERXDC Card Connections 163 Figure E 7 Location of RXDCs and ERXDCs 164 Figure E 8 Connecting SC 4812ET to SC 614 167 Figure E 9 Cabling of SC 4812ET to SC 614 BTS 168 Scope and Introduction The purpose of this information is to provide instructions on...

Page 158: ... for side cable entry Follow the procedure when new holes are required Side Cable Entry Hole Preparation Table E 1 Side Cable Entry Hole Preparation n Step Action 1 Determine the desired location for cable entry on the sides of the BTS below the side shrouds Figure E 1 can be used as a guideline If a different pattern for cable entry is desired use a hole pattern that is more appropriate n WARNING...

Page 159: ...nation that won t seal NOTE Figure E 1 Views of BTS Side Walls below Shroud RF DC EARTH GND RGPS RGPS T1 E1 SPAN RIGHT SIDE LEFT SIDE 158 mm 6 3 16 69 mm 2 11 16 158 mm 6 3 16 69 mm 2 11 16 A RF RF MULTICARRIER HSO RF AC EARTH GND RGPS RGPS T1 E1 SPAN RF RF MULTICARRIER HSO A RF RF RF RF RF RF RF RF RF RF RF RF Cable entry hole locations are at the installers option The diagrams shown here is only...

Page 160: ...hree 3 nuts that hold the I O cover in place at the bottom of the BTS Remove the access panel by sliding it up towards the ACLC and out of the BTS NOTE The access panel is a two piece panel remove the left side first 2 Disconnect the RF jumper cable Type N connector from the bottom of the three duplexers RX2 RX4 and RX6 3 If the RFDS is installed disconnect the two 2 SMA connectors from the RFL FW...

Page 161: ... 2 IN RX 2 IN RX 1 OUT RX 1 OUT and RX 1 OUT see Figure E 5 Tighten the hex nuts from the bottom of the MGB to 4 N m 35 in lbs 8 Install a DC block surge arrestor onto the Type N bulkhead connectors RX OUT RX 1 OUT and RX 1 OUT Torque to 4 N m 35 in lbs 9 Install the BTS labels TX1 1 TX2 1 and TX3 1 over the TX1 RX1 TX2 RX3 and TX3 RX5 on the top duplexer mounting bracket respectively and next to ...

Page 162: ...E 02 162 Figure E 4 Duplexer Directional Coupler DDC TX RX TOP MOUNTING BRACKET FWD RFL BOTTOM MOUNTING BRACKET Figure E 5 Cut a way view of SC 614 from the top looking down on Duplexers SC 614 WITH DUPLEXERS REMOVED INTERCONNECT AT THE MAIN GROUND BAR RX 1 OUT RX 1 OUT RX 1 OUT RX 2 IN RX 2 IN RX 2 IN RXDC R1 ERXDC R2 continued on next page E ...

Page 163: ...PL1 and PL2 from the Diversity RXDC R2 in the BTS See Figure E 6 and Figure E 7 2 Disconnect the 8 pin and 14 pin connectors P2 and P1 respectively 3 Using a T15 TORX screw driver loosen the two 2 pan head screws see Figure E 7 that retain the bracket holding the Diversity RXDC R2 in the BTS Slide the bracket up and remove the unit Figure E 6 RXDC ERXDC Card Connections PL1 SECTOR 1 OUTPUT REDUNDA...

Page 164: ... Power Cabinet Hardware Installation Manual DRAFT Apr 2001 V0E 02 164 Figure E 7 Location of RXDCs and ERXDCs T 15 TORX SCREWS R2 R1 Installing an ERXDC in the SC 614 The procedure to physically install an RXDC in the SC 614 cabinet is described in Table E 4 continued on next page E ...

Page 165: ... 1 0 N m 9 in lbs Connect the Type N plug to the Type N bulkhead connectors on the MGB J1 to RX 2 IN J2 to RX 2 IN and J3 to RX 2 IN Torque each connector to 4 N m 35 in lbs 3 Connect the 8 pin and 14 pin connectors P2 and P1 respectively 4 Plug the ganged connectors onto the ERXDC R2 5 Connect the RF jumper cable to the bottom of the Type N bulkhead connectors RX 2 IN RX 2 IN and RX 2 IN Torque e...

Page 166: ...to the RXDC R1 5 Connect the SMB plugs on cables with the ganged connectors to the main ports J1300A on TRX1 TRX4 TRX2 and TRX3 cables are labelled with appropriate TRX Dress these cables in the same fashion as the previous cable assemblies 6 Connect the Type N plugs on the cables labelled 2 TRX1 2 TRX2 and 2 TRX3 to the Type N bulkhead connectors on the Main Ground Bar MGB in locations RX 1 OUT R...

Page 167: ...A 2A 3A 1B 2B 3B 4A 5A 6A 4B 5B 6B 1A 2A 3A 1B 2B 3B 4A 5A 6A 4B 5B 6B 1 2 Remote ASU GND Lugs 50 Pair Alarms Punchblock 20 Pair RGPS RGD Board RGD RGPS Power Input 27V Micro wave RF GPS A B IN OUT LAN 19 MHz 2 Sec Spans Alams Modem Spans 9186180H01 SC 614T DDC s SC 4812ET EXPANSION PORTS 1A 2A 3A 1B 2B 3B 0983599H01 TX3 RX5 TX2 RX3 TX1 RX1 TX3 RX3 TX2 RX2 TX1 RX1 3009923W04 9 SC 614 SC 4812ET FW0...

Page 168: ...ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ SC4812ET C1 C2 C3 C4 RX TX1 S S RX TX2 RX TX3 MPC A EMPC B RX1A RX2A RX3A SC614T RX1A RX3A TX1 from LPA TX2 TX3 RX2A RX1A RX2A RX3A Surge protectors Ñ Ó Ñ Ó Ñ Ó P1 ÑÑ ÓÓ ÑÑ ÓÓ ÑÑ ÓÓ Ñ Ó Ñ Ó ...

Page 169: ...rpose of this appendix is to provide instruction on how to connect two SC 4812ET cabinets to a single SC 4812ET Power Cabinet Please note that one fully loaded Power Cabinet 6 rectifiers is rated only at 300A DC As a result only a total 9 Sector carriers of capacity can be supported in the two co located RF Cabinets e g one 3 sector 1 carrier cabinet and one 3 sector 2 carrier cabinet or inadverte...

Page 170: ... of the connections must be sacrificed the effects to voltage drop and cabinet spacing are shown in Figure F 1 Up to 12 battery strings can be provided in the Power Cabinet to support up to four 4 hours of battery backup in a fully equipped SC 4812ET RF cabinet For the purpose of connecting two 2 RF Cabinets to the Power Cabinet it is necessary to only use four 4 2 0 AWG superflex two red and two ...

Page 171: ...f Battery Strings SC 4812ET 1 Sector Carriers SC 4812ET 2 Sector Carriers System Battery Backup Time hours 5 10 3 3 4 6 12 6 3 4 DC Power Interconnect to RF Cabinet The objective of this procedure is to connect the DC power cabling to the RF Cabinet from the Power Cabinet ALL power must be removed from the system until all connections are made to both the RF and Power Cabinet Ensure that all break...

Page 172: ...GE 50 CGDS256306951515 4 0 AWG 100 107 3 0 211 600 PURPLE 54 CGDS256306951540 N A N A 4 0 250 000 YELLOW 62 Power input connections Figure F 2 shows how the power cable is connected to the RF and Power Cabinet Figure 5 1 show the location of the DC power connector in the RF Cabinet and Power Cabinet Figure F 2 Connecting Power Cables CABLE GROMMET LUG COVER M10 NUT 17 mm Hex Driver Required M10 LO...

Page 173: ...ot see Figure 5 6 in the floor of the I O area NOTE The rubber boot is sized to seal either a 2 0 AWG or 4 0 AWG power cable if a different sized cable is used other means may be required to ensure a good seal A tie wrap or hose clamp must be used to ensure a good seal around the cables at the boot 4 Route the three 3 BLACK 27V feed power cables through the conduit and to the DC power connector in...

Page 174: ...t over the stud and on top of the washer CAUTION Exceeding the torque limit may damage the stud 11e Torque tighten nuts to 11 12 N m 100 110 in lbs 12 Repeat steps 11a through 11e for the remaining power cables 13 Position the lug cover over the base and lock the cover it will snap onto the enclosure base 14 Slide each grommet down the cable and over the cable entry hole 15 Repeat step 5 through s...

Page 175: ...s a separate T1 line and should not be daisy chained 2 Connect N connector of the RF GPS coaxial cable to DC I O area of each RF cabinet Refer to Chapter 5 and Appendix H for connecting RF GPS cables NOTE Each RF cabinet requires a separate RF GPS head and the coaxial cables should not be daisy chained 3 Connecting the Alarm cable from a RF cabinet to Power cabinet Refer to Chapter 5 for connectin...

Page 176: ...SC 4812ET to SC 4812ET DC Power Sharing and Frame Installation continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0F 02 176 Notes F ...

Page 177: ... purpose of this information is to provide instructions on how to install a SC 4812ET to SC 4812ET companion frame configuration This procedure assumes that the SC 4812ET has been previously installed optimized tested and is in operation Interconnection ports are included in the SC 4812ET to SC 4812ET inter cabinet cabling diagram see Figure G 1 Tools Needed 10 mm Nut Driver TORX T15 Screw Driver ...

Page 178: ...ame The procedure to physically connect the cables between the SC 4812ET RF starter frame to SC 4812ET RF companion frame is shown in Table G 2 Table G 2 Connecting an SC 4812ET RF Starter Frame to an SC 4812ET RF Companion Frame Step Action 1 Connect T1 line to each 24 position modem connector located in the DC I O area of each RF cabinet 2 Connect N connector of the RF GPS coaxial cable to DC I ...

Page 179: ...X TX1 S S RX TX2 RX TX3 MPC A EMPC B 1 OUT 2 OUT 3 OUT RX1A RX3A RX2A RX1A RX2A RX3A Ñ Ñ Ó Ó Ñ Ó Ñ Ñ Ó Ó Ñ Ó Ñ Ó Ñ Ó Ant 1A 1 IN 2 IN 3 IN Ant 2A Ant 3A C1 C2 C3 C4 C1 C2 C3 C4 FW00407 ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌ ÌÌÌÌÌ...

Page 180: ...SC 4812ET SC 4812ET Companion Frame Installation continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0G 01 180 Notes G ...

Page 181: ...PS Mounting Considerations 184 Tables Table H 1 Installing the RF GPS 182 Table H 2 Mounting Considerations 184 Figures Figure H 1 GPS Installation and Parts 183 Introduction The objective of this procedure is to install the BTS RF Global Positioning System Receiver RF GPS antenna The coaxial cable connecting from the BTS to RF GPS head is a 50 ft 1 2 superflex cable with N connectors H ...

Page 182: ...f the RF GPS engine and mounting hardware or under adverse conditions for the installation area CAUTION Mounting the RF GPS antenna and hardware to an inadequate roof surface and or using inadequate installation methods can result in serious injury 3 Attach the RF GPS head assembly to the post mounting assembly and secure the assembly to the assembly to the Mounting kit using the screws and nuts s...

Page 183: ...SK 12 LONG RUBBER BOOT CGDSANT62301 1 2 SCREWS MOUNTING SHROUD CGDSMNT62311 OUTER GASKET CGDSMNT62311 POST MOUNTING ASSEMBLY CGDS62312 CABLE RETAINING NUT CGDSMNT62311 N JACK CGDSMCXNJACK SEE NOTE 1 ADJUSTABLE FROM 33 5 TO 47 N JACK CONNECTOR MOUNTING GROUNDING KIT CGDS2417071 50 FT SUPERFLEX JUMPER W N MALE CONNECTORS CGDS241148A2 TO BTS ROOF NOTE 1 TOTAL WEIGHT FOR GPS ANTENNA ASSEMBLY 0 65 LBS ...

Page 184: ...everything to within ten 10 degrees of the horizon in all directions RF obstructions include buildings towers snow foliage and debris 5 Separate the RF GPS Head from other radiating sources Excessive RF energy can degrade the RF GPS Head s ability to observe the GPS satellites The RF GPS Head receives on the GPS L1 frequency of 1575 42 MHz and has filters incorporated within to minimize the effect...

Page 185: ... any unit other than the Motorola supplied CSU The following is a list of minimum CSU requirements listed for both North American and International installations Operating Temperature Range 20_C to 60_C the temperature seen inside the BTS range from 10_C to 57_C Cold Start The CSU must be able to withstand a cold start from 40_C without damage Physical Dimensions The standard 19 rack 1 5 rack unit...

Page 186: ...vers see note below Part 68 compliance on any chosen unit must be tested as part of the whole system including cabling and punch block external interface The user is responsible for this certification on any unit other than the Motorola supplied CSU NOTE Regulatory Domestic USA FCC Compliance Part 68 Part 15 Class B see note above Safety UL1950 For a CSU external to the SC 4812ET the requirement i...

Page 187: ...pecific to E1 has been completed The User is responsible to ensure that the chosen unit complies with local regulatory requirements Cable Connections The cables necessary to connect to the CSU are pre installed in the SC 4812ET frames There are three 3 types of connections network interface to the punch block of the BTS terminal interface to the GLI board inside the BTS and power The pinout for th...

Page 188: ...Minimum CSU Requirements for SC 4812ET BTS continued DRAFT SCTM 4812ET RF and Power Cabinet Hardware Installation Manual Apr 2001 V0I 01 188 Table I 3 Power Connector Pin Circuit Name 1 V 2 Ground 3 V I ...

Page 189: ... Cables 120 Degree Sector Configuration 92 Antenna Panel 81 antistatic plastic 107 B backup durations 34 118 Batteries Installed 70 Battery Heater 59 66 Battery Mounting 65 Battery strings 33 battery strings 68 Battery Strings Required Minimun 33 BBX 1 24 breaker size 103 BTS Cabinet 24 BTS Cable Descriptions and Part Numbers 78 BTS transmit and receive path cabling 93 building codes 41 C C CCP 58...

Page 190: ...38 E ear plugs 38 earth ground 41 earth ground cables 80 95 Elevated Substructure 64 Equipment identification 52 Excessive RF energy 49 Existing Concrete Pad Mounting Preparation 37 Exothermic 43 expansion or optional equipment 31 External alarm connector characteristics and requirements 85 External FRUs 20 eye bolts 62 F flush 37 Framing Materials Concrete Pad 42 FRU 108 G GLI2 23 Global Position...

Page 191: ... Mounting Bolt Configuration 63 mounting brackets 61 Mounting Hole Dimensions 46 76 117 119 mounting pipe 48 mounting surface 30 37 MPC 23 N New Concrete Pad Preparation 41 New Concrete Pad Mounting 64 O Optimization 107 Optimize the System 110 Outdoor Location Preparation 34 P packed 53 Pad Forms and Conduit Layout 45 46 119 Power Cabinet Alarm Cable 37 Power Cabinet Battery Cabling 68 Power cabl...

Page 192: ...tellites 48 Scope of Document 12 sector configuration 92 Sector Carrier Configurations 92 shipped fully assembled 53 Shipping Crate 56 57 shop vacuum 40 Side Cable Entry Hole Preparation 146 Simplified Cabinet Cabling Diagram 77 Site Document 13 Site preparation Overview 30 sky 49 snow loading 32 Static sensitive equipment 58 75 submersion 31 34 40 surges 103 131 T Telco Interface Board TIB 26 Tin...

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