Motorola SC 300 Installation Manual Download Page 78

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Unpacking the Equipment and Inspecting for Damage

DRAFT

300 1X BTS Hardware Installation, ATP, and FRU Procedures

JAN 2002

3-2

Objective

The objective of this procedure is to unpack the equipment and inspect it
for damage.

How System is Packed

A unit is shipped in two boxes. Box 1 contains site installation specific
components and box 2 contains the unit itself. All of the following are
shipped in box 1.

Box 1

Solar or fin covers

Universal mounting bracket

Rack mounting adapters and hardware

Pole mounting adapters and hardware

External cables (AC input, DC input and SU)

Lower pin

Site I/O junction box and cable assembly

Terminations

AC Installation Box (required for outdoor applications)

Box 2

Microcell unit

Box 3 (Optional)

Primary Surge Suppressor

Solar covers

Mounting bracket

Rack mounting adapters and hardware

Pole mounting adapters and hardware

Ground cables

The following are shipped separately:

Short duration battery (optional) (Kit T392AA)

Remote GPS receiver (optional)

Inspecting for Damage

Before installing any equipment, inspect it for damage. Report any
damage found to the Site Manager.

Only remove the equipment from the shipping containers when you are
ready to install.

Summary of Contents for SC 300

Page 1: ...SC 300 1X BTS Hardware Installation ATP and FRU Procedures Software Release 2 16 0 x 1 9 GHz SC 300 CDMA 2000 1X English JAN 2002 68P09253A43 1 DRAFT ...

Page 2: ...this instruction manual may not be copied reproduced distributed merged or modified in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola as arises by operation of law in the sale of...

Page 3: ...and Materials 1 13 FRU Tools and Materials 1 18 Unit Identification 1 19 Installation and ATP Order 1 27 Chapter 2 Site Preparation Site Preparation Overview 2 1 Site Inspections 2 2 Prepare Site for the Arrival of the Equipment 2 6 Dimensions and Clearances 2 8 Chapter 3 Installing Mounting Bracket and Remote GPS Mounting Bracket Installation Overview 3 1 Unpacking the Equipment and Inspecting fo...

Page 4: ...ssor 5 2 Attaching the Surge Suppressor to Mounting Bracket 5 6 Power Ground and Battery Cabling for Sites Equipped with Optional Primary Surge Suppressor 5 8 Antenna Cabling for Sites Equipped With Optional Primary Surge Suppressor 5 13 Site I O Span Line RGPS and Modem Cabling for Sites Equipped With Primary Surge Suppressor 5 17 RGPS Cabling for Multiple BTS Sites Equipped with Optional Primary...

Page 5: ...t Procedures ATP ATP Overview 7 1 BTS Preparation 7 2 Connect LMF to BTS 7 6 Connect Test Equipment to BTS 7 10 Connect Test Set and Power Meter to LMF 7 18 BTS Configuration 7 20 BTS Software 7 32 Verify and Set Span Line Settings 7 37 GPIB Addresses 7 40 Test Equipment Calibration 7 51 Test Equipment Selection 7 57 Power Meter Calibration 7 60 Test Cable Calibration 7 61 Create CAL File 7 65 Acc...

Page 6: ...S Signaling 8 3 Site I O Junction Box Replacement Procedure 8 14 Short Duration Battery Replacement Procedures 8 17 Remote GPS Replacement Procedure 8 20 Full Unit Replacement Procedures 8 22 Appendix A Outdoor Grounding Guidelines Overview Outdoor Grounding Guidelines Summary A 1 Appendix B Alarm List Release 15 Alarm List B 1 ...

Page 7: ...racket for both MicroCell and Primary Surge Suppressor 1 22 Figure 1 13 Adapters for Rack Mounting 1 22 Figure 1 14 Adapters for Pole Mounting 1 23 Figure 1 15 Installation Handles for Lifting Unit Optional 1 24 Figure 1 16 Short Duration Battery Optional 1 24 Figure 1 17 Front and Back Fin Covers 1 25 Figure 1 18 Front and Back Solar Covers for MicroCell 1 25 Figure 1 19 Front and Back Solar Cove...

Page 8: ...ng Details 4 15 Figure 4 9 Antenna Cabling for One MicroCell 4 16 Figure 4 10 Antenna Cabling for Two MicroCells 4 16 Figure 4 11 Antenna Cabling for Three MicroCells 4 17 Figure 4 12 Antenna Cabling for Maximum of Four MicroCells 4 17 Figure 4 13 Site I O Cabling Details 4 19 Figure 4 14 RGPS Sync Cable Diagram 4 25 Figure 4 15 RGPS Sync Cable for Indoor Installation 4 26 Figure 4 16 RGPS Sync Ca...

Page 9: ...0 Cutting and Splicing RGPS Sync Cable 5 28 Figure 5 21 Site I O Interface Cabling for RGPS Synchronous Configurations 5 30 Figure 5 22 Site I O Interface Cabling for HSO Non Synchronous Configurations 5 31 Figure 5 23 Site I O Interface Cabling for Span Line Daisy Chain Cabling 5 34 Figure 6 1 General Block Diagram Showing the Port Names 6 2 Figure 6 2 General Block Diagram Showing the Unit Site ...

Page 10: ...ck Positions on Primary Surge Suppressor 6 40 Figure 6 30 Location of AC Power Breakers on Primary Surge Suppressor 6 41 Figure 6 31 Front Solar Cover 6 41 Figure 7 1 Front Solar Cover 7 2 Figure 7 2 Location of AC Power Breakers Inside Primary Surge Suppressor 7 3 Figure 7 3 Location of AC and DC Power Breakers 7 3 Figure 7 4 How To Remove The Diagnostic Access Cover 7 4 Figure 7 5 Detail Locatio...

Page 11: ...vantest R3465 7 63 Figure 7 29 Cable Calibration Test Setup Advantest R3267 and Agilent E4406A 7 64 Figure 7 30 North America PCS Frequency Spectrum CDMA Allocation 7 73 Figure 7 31 North American Cellular Telephone System Frequency Spectrum CDMA Allocation 7 76 Figure 7 32 TX ATP Setup CyberTest HP 8935 and Advantest R3465 7 81 Figure 7 33 TX ATP Setup HP 8921A 7 82 Figure 7 34 TX ATP Setup Advan...

Page 12: ... Mounting Bracket Installation 3 5 Table 3 3 Procedure to Secure the Mounting Bracket to a Wall 3 6 Table 3 4 Required Tools and Materials for Pole Mounting 3 9 Table 3 5 Procedure to Attach the Mounting Bracket to a Pole 3 10 Table 3 6 Required Tools and Materials for Rack Mounting 3 13 Table 3 7 Procedure to Attach the Mounting Bracket to a Rack 3 13 Table 3 8 Procedure to Attach Back Solar Cove...

Page 13: ...red Cables for Site I O Span Line RGPS and Modem Cabling 4 18 Table 4 23 Pin Signal Information for Site I O Cable 4 20 Table 4 24 Connecting the RGPS to the Site I O Cable 4 23 Table 4 25 Required Cables for RGPS Cabling for Multiple BTS Sites 4 24 Table 4 26 RGPS Synchronization Cable Kit SGKN4351A 4 24 Table 4 27 RGPS Synchronization Cable Kit SGKN4352A 4 24 Table 4 28 Procedure to Install RGPS...

Page 14: ... 5 24 Table 5 20 Procedure to Install RGPS Cabling for an Indoor Installation 5 25 Table 5 21 Procedure to Install RGPS Cabling for an Outdoor Installation 5 26 Table 5 22 Twisted Pairs for RGPS Sync Cable Cable X 5 28 Table 5 23 Multi BTS RGPS Cable Run List for Primary Surge Suppressor 5 29 Table 5 24 Required Cables for Span Line Daisy Chain Cabling 5 32 Table 5 25 Cable Run List for Span Line ...

Page 15: ... Current 2m MIB B T448AY 6 35 Table 6 29 Microcell 1 9 GHz Expansion Kit for Units 2 to 3 Long 5m MIB B T448AZ 6 35 Table 6 30 Microcell Expansion Kit for Units 3 to 4 Current 2m MIBs A and C T448H 6 35 Table 6 31 Microcell Expansion Kit for Units 3 to 4 Longer 5M MIBs A and C T448G 6 36 Table 6 32 List of Terminators for Unused Connections 6 38 Table 6 33 Procedure to Power on the Unit and Mount ...

Page 16: ...and HP83236A GPIB Addresses 7 43 Table 7 25 Verify and or Change Advantest R3465 GPIB Address 7 44 Table 7 26 Verify and Change Advantest R3267 GPIB Address 7 45 Table 7 27 Verify and Change Agilent E4406A GPIB Address 7 47 Table 7 28 Verify and Change Agilent E4432B GPIB Address 7 49 Table 7 29 Procedure to Calibrate Test Equipment 7 52 Table 7 30 Procedure to Calibrate R3465 7 53 Table 7 31 Proc...

Page 17: ...dure to Login and Access Alarm Window 8 3 Table 8 2 Procedure to Shut Down Signaling Functions 8 4 Table 8 3 Procedure to Restore Signaling Operations 8 10 Table 8 4 Item Number Replacement List 8 14 Table 8 5 Remove the Failed Site I O Junction Box 8 15 Table 8 6 Install the Replacement Site I O Junction Box 8 15 Table 8 7 Item Number Replacement List 8 17 Table 8 8 Procedure to Remove the Failed...

Page 18: ...stem and equipment training offered by Motorola although it can be used to supplement or enhance the knowledge gained through such training Text conventions The following special paragraphs are used in this manual to point out information that must be read This information may be set off from the surrounding text but is always preceded by a bold title in capital letters The four categories of thes...

Page 19: ...ed by a CMR when new options and procedures become available for general use or when engineering changes occur The cover sheet s that accompany each CMR should be retained for future reference Refer to the Revision History page for a list of all applicable CMRs contained in this manual Receiving updates Technical Education Documentation TED maintains a customer database that reflects the type and ...

Page 20: ...over or title page the page number found at the bottom of each page where the error is located and any comments you may have regarding what you have found We appreciate any comments from the users of our manuals 24 hour support service If you have any questions or concerns regarding the operation of your equipment please contact the Customer Network Resolution Center for immediate assistance The 2...

Page 21: ...her plugged into an approved three contact electrical outlet or used with a three contact to two contact adapter The three contact to two contact adapter must have the grounding wire green firmly connected to an electrical ground safety ground at the power outlet The power jack and mating plug of the power cable must meet International Electrotechnical Commission IEC safety standards Do not operat...

Page 22: ...r service and repair to ensure that safety features are maintained Dangerous procedure warnings Warnings such as the example below precede potentially dangerous procedures throughout this manual Instructions contained in the warnings must be followed You should also employ all other safety precautions that you deem necessary for the operation of the equipment in your operating environment Dangerou...

Page 23: ...he FCC guidelines on RF exposure the antennas for this equipment must not exceed the maximum gain shown in the MPE Limits table Antennas must be installed more than the minimum distance specified in the MPE Limits table away from persons No antenna used with this equipment should be installed in a location in which any persons are likely to be within the maximum persmissable distance from the ante...

Page 24: ...ccur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment OFF and ON the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment ...

Page 25: ...of your dial in site access modem If this happens the telephone company will provide advance notice so that you can modify your equipment as required to maintain uninterrupted service If you experience trouble with the dial in site access modem please contact Motorola Customer Network Resolution Center CNRC 3436 N Kennicot Drive Arlington Heights Illinois 60004 Phone Number 800 433 5202 for repair...

Page 26: ...1 9 GHz Version Information The following table lists the manual version date of version and remarks on the version Version Level Date of Issue Remarks 1 JAN 2002 Draft preliminary version for DE CIE DV V review Cellular Manual Revision Information The following table lists Cellular Manual Revision CMR number date of CMR and remarks on the CMR Revision Level Date of Issue Remarks CMR No N A No CMR...

Page 27: ...311571 4369522 4754450 4914696 5067139 5146610 5222141 5274845 5313489 4375622 4764737 4918732 5068625 5152007 5222251 5276685 5319712 4485486 4764849 4941203 5070310 5155448 5224121 5276707 5321705 4491972 4775998 4945570 5073909 5157693 5224122 5276906 5321737 4517561 4775999 4956854 5073971 5159283 5226058 5276907 5323391 4519096 4797947 4970475 5075651 5159593 5228029 5276911 5325394 4549311 4...

Page 28: ...Patent Notification continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 xxvi Notes ...

Page 29: ...unting Bracket on a Pole 1 11 Required Tools and Materials for Installing the Mounting Bracket on a Rack 1 12 Required Tools and Materials for Installing the Mounting Bracket on a Concrete Wall 1 12 ATP Tools and Materials 1 13 Policy 1 13 Test equipment calibration 1 13 Test cable calibration 1 13 Equipment Warm up 1 13 Test Equipment List 1 14 Optional Equipment 1 16 FRU Tools and Materials 1 18...

Page 30: ...Table of Contents continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 Notes 1 ...

Page 31: ...owing the procedures defined in Chapter 6 of this manual Chapter 1 Introduction This is a brief outline of the manual Also provided is a list of additional documents and tools necessary to complete the procedures Chapter 2 Site Preparation This chapter contains the necessary information to verify the condition of the site Chapter 3 Installing Mounting Bracket and Remote GPS This chapter contains t...

Page 32: ...ternal installation the site is kept clean and free of tracked in dirt all packing material has been removed from the equipment all tools not currently in use are picked up as the installation progresses all trash is removed from the site at the end of each day and after the installation is complete equipment is covered with a tarpaulin whenever possible use a shop vac whenever you perform an inte...

Page 33: ... mounting applications Use fin covers on the Microcell for indoor applications The Primary Surge Suppressor uses solar covers only The battery configurations for the MicroCell unit is Short duration battery The power configurations for the MicroCell unit is AC power only DC power only AC power with short duration battery The synchronization configurations for the MicroCell unit is Remote GPS Recei...

Page 34: ...ction continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 4 Figure 1 1 MicroCell Unit Mounted on a Wall SYSTEM CABLING IS NOT SHOWN FIN AND SOLAR COVERS REMOVED FOR CLARITY 1 ...

Page 35: ...tion continued JAN 2002 1 5 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Figure 1 2 Primary Surge Suppressor Mounted on a Wall SYSTEM CABLING IS NOT SHOWN SOLAR COVERS REMOVED FOR CLARITY 1 ...

Page 36: ...ction continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 6 Figure 1 3 MicroCell Unit Mounted on a Rack SYSTEM CABLING IS NOT SHOWN FIN AND SOLAR COVERS REMOVED FOR CLARITY 1 ...

Page 37: ... continued JAN 2002 1 7 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Figure 1 4 Primary Surge Suppressor Mounted on a Rack SYSTEM CABLING IS NOT SHOWN FIN AND SOLAR COVERS REMOVED FOR CLARITY 1 ...

Page 38: ...ntinued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 8 Figure 1 5 MicroCell Unit Mounted on a Pole BACK SOLAR COVER SYSTEM CABLING IS NOT SHOWN FRONT SOLAR COVER IS REMOVED FOR CLARITY 1 ...

Page 39: ...ed JAN 2002 1 9 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Figure 1 6 Primary Surge Suppressor Mounted on a Pole BACK SOLAR COVER SYSTEM CABLING IS NOT SHOWN FRONT SOLAR COVER IS REMOVED FOR CLARITY 1 ...

Page 40: ...9224A55 This manual Grounding Guidelines for Cellular Radio Installations 68P81150E62 CDMA LMF Operator s Guide 68P64114A78 Site Document generated by Motorola Systems Engineering which includes site specific documentation channel allocation contact list customer ancillary expendable equipment list site wiring lists contact list Motorola support job box inventory Demarcation Document Scope of Work...

Page 41: ... 0 10 N m T20 Torx Tamper Bit 1 4 in hex T30 Torx Tamper Bit 1 4 in hex Flathead bit Torque ratchet wrench 3 8 in drive 0 10 N M Utica part number TCI 150 R A 3 8 in or equivalent 5 16 Breakaway 9 in lb 13 16 Breakaway 38 in lb Wire Crimping Tool Installation Handles Motorola Part Numbers Left Handle 0787668C01 and Right Handle 0787668C02 Screws M6x19 Motorola Part Number 0387541C03 Buckle Strap T...

Page 42: ... Chalk or marker to mark location on rack customer supplied electrical tape customer supplied Required Tools and Materials for Installing the Mounting Bracket on a Concrete Wall The following tools and materials in Table 1 3 are required to properly and safely install the mounting bracket on a concrete wall Table 1 3 Required Tools and Materials for Concrete Wall Mounting Hand Tools Materials Powe...

Page 43: ...characterization Follow the original equipment manufacture OEM recommended maintenance and calibration schedules closely Test cable calibration Equipment test cables are very important in the ATP It is recommended that the cable calibration be run at every BTS with the test cables attached This method compensates for test cable insertion loss within the test equipment itself No other allowance for...

Page 44: ...omputer 266 MHz 32 bit CPU Pentium processor 4 Gbyte internal hard disk drive Color display with 1024 x 768 resolution 128 MB RAM CD ROM drive 3 1 2 inch floppy drive Serial port COM 1 Serial port COM 2 Parallel port LPT 1 PCMCIA Ethernet interface card for example 3COM Etherlink III with a 10Base T to coax adapter Windows 98 SE If 800 x 600 pixel resolution is used the CDMA LMF window must be max...

Page 45: ...st equipment and LMF terminal Power meter This procedure requires one of the following power meters Gigatronics Model 8541C with 80601A power sensor capable of measuring from 70 dBm to 23 dBm supported by the LMF to perform BTS Total Power measurement Hewlett Packard Model HP437B with HP8481A power sensor capable of measuring from 30 dBm to 20 dBm RF attenuators 30 dB 10 Watt minimum RF attenuator...

Page 46: ... allows connection between the short RF test cable and the transmit RF test cable or the receive RF test cable BNC T connectors One female and one male port BNC T connector This connects the 2 Second Reference to the external trigger of the Communication Test Set Optional Equipment None of the optional equipment specified here is supported by the LMF in automated tests It is meant to serve as a li...

Page 47: ...to the BTS during ATP or general troubleshooting procedures Oscilloscope Tektronics model 2445 or equivalent Used for waveform viewing timing and measurements during general troubleshooting procedures CDMA subscriber mobile or portable radiotelephone CDMA compatible with power supply and antenna Used to provide test transmission and reception during BTS maintenance and troubleshooting Two radios w...

Page 48: ...ssor Kit T449AA 6 AC Installation Box Kit T449AB MicroCell 1 A Band BTS with HSO Kit SG1478AA 2 A Band BTS without HSO Kit SG1479AA 3 B Band BTS with HSO Kit SG1486AA 4 B Band BTS without HSO Kit SG1487AA 5 Solar Cover Kit T451AA 6 Fin Cover Kit T389AB Required Tools and Materials to Perform FRU Procedures Table 1 4 lists the required tools and materials to perform the FRU installation procedures ...

Page 49: ...ication JAN 2002 1 19 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Overview Figure 1 7 through Figure 1 19 show the various components of the SC 300 MicroCell system Figure 1 7 MicroCell Unit 1 ...

Page 50: ...Unit Identification continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 20 Figure 1 8 Site I O Junction Box and Cable Figure 1 9 Subscriber Unit SU and Cable 1 ...

Page 51: ...Unit Identification continued JAN 2002 1 21 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Figure 1 10 Primary Surge Suppressor Optional Figure 1 11 AC Installation Box Optional 1 ...

Page 52: ...ication continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 22 Figure 1 12 Mounting Bracket for both MicroCell and Primary Surge Suppressor Figure 1 13 Adapters for Rack Mounting 1 ...

Page 53: ... Hardware Installation ATP and FRU Procedures DRAFT Figure 1 14 Adapters for Pole Mounting CHANNEL EXTRUSION CHANNEL CLAMP SEE DETAIL A BUCKLESTRAP UPPER CHANNEL EXTRUSION CHANNEL CLAMP CHANNEL CLAMP LOWER CHANNEL EXTRUSION DETAIL A SEE DETAIL A BUCKLESTRAP 1 ...

Page 54: ...dentification continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 24 Figure 1 15 Installation Handles for Lifting Unit Optional Figure 1 16 Short Duration Battery Optional 1 ...

Page 55: ...tinued JAN 2002 1 25 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Figure 1 17 Front and Back Fin Covers BACK COVER FRONT COVER Figure 1 18 Front and Back Solar Covers for MicroCell FRONT COVER BACK COVER 1 ...

Page 56: ...Unit Identification continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 1 26 Figure 1 19 Front and Back Solar Covers for Surge Suppressor FRONT COVER BACK COVER 1 ...

Page 57: ...e Suppressor to mounting bracket optional 11 Attach all ground cabling to unit s 12 Remove Site I O dust cover 13 Attach Site I O junction box to unit 14 Attach Subscriber Unit SU to unit 15 Attach front fin cover required for indoor applications if solar covers will not be used 16 Install short duration battery if required 17 Attach all cables to unit s 18 Terminate all unused connections 19 Atta...

Page 58: ...F path audit 17 TX and RX acceptance tests 18 Subscriber unit test and setup 19 Generate an ATP report 20 Copy LMF CAL file to CBSC 21 Terminate LMF session leave the site Frequency Hopping Pilot Beacon FHPB ATP Order The ATP for a MicroCell that is configured as a Frequency Hopping Pilot Beacon is performed in the following sequence 1 Create CAL file 2 RF path audit 3 TX and RX Acceptance tests 4...

Page 59: ...spections 2 2 Inspection Overview 2 2 Deficiencies 2 2 What to Inspect 2 2 Antenna and Tower Inspections 2 2 Structural Inspections and Verifications 2 3 Environmental Inspections Indoor Only 2 5 Grounding Inspections 2 5 Prepare Site for the Arrival of the Equipment 2 6 Description 2 6 Equipment Arrival 2 6 Securing Fluorescent Lights 2 6 Procedure to Prepare the Site for the Equipment 2 7 Dimens...

Page 60: ...Table of Contents continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 Notes 2 ...

Page 61: ... to both types indoor and outdoor of installations It is stated when a preparation applies to only one type of installation All indoor installations must be in a restricted access location Verifications and Procedures The verifications and procedures provided in this chapter are External site inspections Internal site inspections Preparing site for the arrival of equipment Site layout verification...

Page 62: ...e installer is not responsible for correcting the noted deficiencies Deficiencies may need to be corrected before any installation can start What to Inspect The following external items should be inspected and compared against any related site specific documentation Towers Antennas External ground systems Clearances for units Mounting Structures Additionally for all sites the incoming power should...

Page 63: ...rom the floor The cable racks should be electrically tied together with 6 AWG wire except cable racks that are in an isolated ground zone Fire protection For indoor installations verify with the site manager that some type of fixed fire suppression equipment is installed The possible types are Halon gas system recommended for cell sites because Halon extinguishes a fire without removing oxygen fro...

Page 64: ...r Performance Materials Division Building 223 6S 04 St Paul MN 55144 800 833 5045 The short duration battery is a lead acid battery Do not incinerate IMPORTANT The Material Safety Data Sheet MSDS for Lead Acid Batteries states the spent battery should be sent to a secondary lead smelter for recycling Antenna cables and ports Inspect the antenna cables and ports to verify that All antenna cables ha...

Page 65: ...even though it is designed to operate in extreme temperatures Grounding Inspections For external installations For outside installations refer to the site specific documentation For internal installations For indoor installations refer to the Grounding Guideline for Cellular Radio Installations 68P81150E62 for all grounding inspection procedures Verify the following All ground cables have a bend r...

Page 66: ...mpany an area at the site where the equipment can be unloaded and if necessary unpacked The equipment should be carefully delivered to the site along with all equipment dollies and padding required to safely move the equipment from the unloading area to the cell site The following should also be provided outdoor weather protection temporary lighting and power for lighting and power tools Securing ...

Page 67: ...e installation of equipment or cables 4 Locate the demarcation blocks for external utilities Verify that they are shown on the Site Engineering documents and determine the required cable routing back to the equipment frames 5 Verify the following DC power is available and meets the site documentation specifications if applicable AC power is available and meets the site documentation specifications...

Page 68: ...Cell unit only 590 mm 23 22 in 450 mm 17 71 in 150 mm 5 90 in 24 kg 52 8 lbs Primary Surge Suppressor fully installed 730 mm 28 76 in 590 mm 23 25 in 254 mm 10 01 in 19 17 kg 42 26 lbs Primary Surge Suppressor unit only 510 mm 20 08 in 465 mm 18 32 in 125 mm 4 93 in 11 kg 24 26 lbs Table 2 3 Minimum Clearances for MicroCell Item Front Back Left Right Top Bottom Installation and Maintenance Require...

Page 69: ...Minimum Clearances for Surge Suppressor Vertical Mounting Item Front Back Left Right Top Bottom Installation and Maintenance Requirements 600 mm 23 62 in 0 200 mm 7 87 in 200 mm 7 87 in 0 0 Functional Requirements without solar cover 0 0 100 mm 3 93 in 100 mm 3 93 in 0 0 Functional Requirements with solar cover 0 0 0 0 0 0 2 ...

Page 70: ... Figure 2 2 Figure 2 2 Overall Dimensions of MicroCell Unit and Primary Surge Suppressor MicroCell Unit 730mm 28 76 in 590 mm 23 25 in 450mm 17 71in 590mm 23 22in 150mm 5 90in 254 mm 10 01 in 465 mm 18 32 in 510 mm 20 08 in 590 mm 23 25 in 254 mm 10 01 in With Solar Cover Without Solar Cover 730mm 28 76 in Primary Surge Suppressor Without Solar Cover With Solar Cover 2 ...

Page 71: ...a 100 mm clearance for installation handles 200 mm clearance for tool access 50 mm air intake area 50 mm air intake area 600 mm from front of unit for FRU installation and removal Figure 2 4 Installation and Functional Clearances for MicroCell Units With Solar Covers 50 mm air exhaust area 50 mm air intake area 100 mm clearance for installation handles 200 mm clearance for tool access 600 mm from ...

Page 72: ...e Suppressor without Solar Covers 200 mm clearance for tool access 600 mm from front of unit for unit installation and removal 200 mm clearance for tool access Figure 2 6 Installation and Functional Clearances for Primary Surge Suppressor with Solar Covers 200 mm clearance for tool access 600 mm from front of unit for FRU installation and removal 200 mm clearance for tool access 2 ...

Page 73: ... Procedures DRAFT Figure 2 7 Concept of Functionality Clearances for MicroCell Units V Style Solar Cover THIS ILLUSTRATION SHOWS THE CONCEPT OF HOW THE AREA ABOVE AND BELOW THE SC 300 BTS SHOULD BE AT LEAST 25 UNOBSTRUCTED THERE IS NO BOX AROUND THE UNIT BOX IS USED FOR ILLUSTRATION PURPOSES ONLY 2 ...

Page 74: ...Dimensions and Clearances continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 2 14 Notes 2 ...

Page 75: ...e to Secure the Mounting Bracket to a Wall 3 6 Mounting Bracket Hole Locations 3 7 Attaching the Mounting Bracket to a Pole 3 9 Objective 3 9 Required Tools and Materials 3 9 Procedure to Attach the Mounting Bracket to a Pole 3 10 Attaching the Mounting Bracket to a Rack 3 13 Objective 3 13 Required Tools and Materials 3 13 Procedure to Attach the Mounting Bracket to a Rack 3 13 Attaching Back Sol...

Page 76: ...Table of Contents continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 Notes 3 ...

Page 77: ...or pole adapters Install the mounting bracket on a wall pole or rack Attach the unit and covers to the mounting bracket Procedure Order The process of installing the mounting bracket and Remote GPS receiver requires that the following procedures be completed in the order shown 1 Unpack the equipment and inspect for damage 2 Install the mounting hardware on a wall rack or pole 3 Attach the back sol...

Page 78: ...are Pole mounting adapters and hardware External cables AC input DC input and SU Lower pin Site I O junction box and cable assembly Terminations AC Installation Box required for outdoor applications Box 2 Microcell unit Box 3 Optional Primary Surge Suppressor Solar covers Mounting bracket Rack mounting adapters and hardware Pole mounting adapters and hardware Ground cables The following are shippe...

Page 79: ...JAN 2002 3 3 SC 300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Inspect items for dents scratches bent pins in connectors squareness of bracket damage to heatsink fins isolating pads washers on mounting bracket frayed cabling or chafed connectors 3 ...

Page 80: ...s NOTE Required Tools and Materials Do not use toggle bolts in sheet rock dry wall They will not hold the system and they will damage the wall CAUTION Due to the many types of walls that the BTS could potentially be mounted to it is impossible to detail all types in the context of this manual For this reason the installers must use good judgement and get recommendations from qualified personnel re...

Page 81: ... including those in the immediate vicinity of the personnel operating the drilling equipment WARNING Table 3 2 Procedure to Drill Holes in the Wall for Mounting Bracket Installation Step Action 1 Verify with the site manager that the wall has been previously checked and is capable of supporting the weight of the system 2 Hold the bracket in position and mark the mounting hole locations 3 Prepare a...

Page 82: ...mounting bracket in each mounting hole to electrically isolate the mounting bracket from the wall 1 Insert a Hilti anchor into each mounting hole Tap each anchor using a rubber mallet until each anchor is completely seated in a hole 2 Position the mounting bracket on the wall over the mounting holes Start but do not tighten all bolts CAUTION Only put shims under the bracket where the isolation pad...

Page 83: ...300 1X BTS Hardware Installation ATP and FRU Procedures DRAFT Mounting Bracket Hole Locations Figure 3 1 and Figure 3 2 show the holes to use to attach the mounting bracket to a wall Figure 3 1 Holes to Use to Mount the Bracket to the Wall HOLES FOR BRACKET MOUNTING 3 ...

Page 84: ...FROM TOP TO BOTTOM BOLT AND PLASTIC SHOULDER WASHER THREADED INTO ANCHOR THROUGH MOUNTING BRACKET ÉÉÉ ÉÉÉ Ä Ä ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉÉ ÄÄ ÄÄ É É É É É É É FROM TOP TO BOTTOM LAG SCREW AND PLASTIC SHOULDER WASHER THREADED INTO PILOT HOLE THROUGH MOUNTING PLATE BRACKET FOR CLARITY THE REST OF THE BRACKET IS NOT SHOWN LAG SCREW CONCRETE ANCHOR STUD WALL PLACE SCREW THROUGH HOLES 3 ...

Page 85: ...el by being placed near high voltage or other hazardous conditions All cabling must be constrained in or on the pole in accordance to local building codes WARNING For all applications always consult a licensed Civil Engineer to determine the exact Zone 3 and or Zone 4 compliance of your specific site CAUTION Required Tools and Materials The following tools and materials are required to properly an...

Page 86: ...l clamp See Figure 3 3 9 Wrap the bucklestrap around the pole and through the fitting on the end of the band Pull the band until it is makes concentric contact with the pole 10 Start but do not tighten the lower channel extrusion to the mounting bracket Use 2 M6x19 tamper resistant screws 11 Before you tighten the lower strap attach the mounting bracket to the top channel extrusion 12 Slide the bu...

Page 87: ...igure 3 3 Pole Adapter and Straps CHANNEL CLAMP UPPER CHANNEL EXTRUSION PART NUMBER 0709991S02 LOWER CHANNEL EXTRUSION PART NUMBER 0709991S03 CHANNEL CLAMP PART NUMBER 4209992S01 SIDE VIEW OF CHANNEL CLAMP AND BAND CHANNEL CLAMP PART NUMBER 4209992S01 BUCKLESTRAP PART NUMBER 4209993S04 0159 O_IL doc CHANNEL EXTRUSION BUCKLESTRAP 3 ...

Page 88: ...ng the Mounting Bracket to a Pole continued DRAFT SC 300 1X BTS Hardware Installation ATP and FRU Procedures JAN 2002 3 12 Figure 3 4 Attaching Mounting Bracket to a Pole M6x19 SCREWS PART NUMBER 0387541C03 3 ...

Page 89: ...h the Mounting Bracket to a Rack To attach the mounting bracket to a rack follow the procedure in Table 3 7 Table 3 7 Procedure to Attach the Mounting Bracket to a Rack Step Action 1 Verify that isolating pads and washers are installed in the bracket If not contact the site manager 2 Use the mounting bracket as a guide to mark the holes in the rack to be used to mount the upper adapter 3 Use two s...

Page 90: ...ATP and FRU Procedures JAN 2002 3 14 Figure 3 5 Attaching the Mounting Bracket to a Rack A MACHINE SCREW 12 24 5 8 IN CUSTOMER SUPPLIED RACK ADAPTER PART NUMBER 0709994S01 RACK ADAPTER PART NUMBER 0709994S01 M6 x19 SCREW 4 M6 x 19 SCREW 2 A A A A MOUNTING BRACKET PART NUMBER 0709994S01 OR S02 3 ...

Page 91: ...ver wrench 1 4 in hex female drive 0 10 N M T30 Torx bit Procedure Attach the back solar cover to the mounting bracket by following the procedure in Table 3 8 and the information in Figure 3 6 Table 3 8 Procedure to Attach Back Solar Cover to Mounting Bracket Step Action 1 Place the back solar cover on the mounting bracket so the cooling vents are at the top Align the four M6 screws with the mount...

Page 92: ...he metal base of the RGPS head does not make contact with any conductive surface Position the RGPS head to have an unobstructed view of the sky and to minimize the chance of debris leaves dirt etc accumulating on the radome of the RGPS head The RGPS head must have a clear view of the sky preferably to within ten degrees 10 of the horizon in all directions The total blockage of the sky due to build...

Page 93: ...ure to Install the RGPS Head Table 3 9 Figure 3 7 and Figure 3 8 show the procedure for installing the RGPS head The RGPS head must not make contact with any metal surface other than the provided hardware Use only the equipment provided to mount the RGPS head Failure to do so could damage the RGPS head CAUTION Table 3 9 Procedure to Install the RGPS Head Step Action 1 Determine the mounting locati...

Page 94: ...MP BRACKETS 2 U BOLTS CABLE TO SITE I O INTERFACE CABLE M REFER TO VIEW A CABLE TO SITE I O INTERFACE CABLE M RGPS HEAD WITH 12 PIN MALE CONNECTOR MATING CONNECTORS RGPS INTERFACE CABLE WITH 12 PIN FEMALE CONNECTOR ON ONE END AND UNTERMINATED WIRE ON OTHER END VIEW A RGPS HEAD MOTOROLA PART NUMBER 0186012H03 Figure 3 8 RGPS Head THREADED MOUNT ADAPTER 12 PIN DEUTSCH TYPE MMP CONNECTOR 3 ...

Page 95: ...ce 4 10 Objective 4 10 Other Grounding Considerations 4 10 Power Requirements and Configurations 4 10 Required Cables 4 11 AC Input Cable Information 4 11 DC Input Cable Information 4 12 Procedures to Install Earth Ground AC DC Power and Battery Cabling 4 12 Antenna Cabling for Sites Equipped with Customer Supplied Site I O Interface 4 15 Objective 4 15 Cable Labels 4 15 Required Cables 4 15 Anten...

Page 96: ...Site I O Interface 4 23 Connecting a Phone Line to the Site I O Interface Modem Support 4 23 RGPS Cabling for Multiple BTS Sites 4 24 Objective 4 24 Background 4 24 Required Tools and Equipment 4 24 Cable Diagrams and Description 4 25 Procedure to Install RGPS Cabling for an Indoor Installation 4 25 Procedure to Install RGPS Cabling for an Outdoor Installation 4 26 Cable Connections 4 29 Span Line...

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Motorola SC 300, Installation Manual

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Summary of Contents for SC 300

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