A
B
C
D
E
F
G
H
I
L
M
N
O
P
44
E
NGINE
14
Ø 92,000 ÷ 92,030 FROM KD 030429 / VON KD 030429 / DE KD 030429
Ø 92,000 ÷ 92,018 UNTIL KD 030428 / BIS KD 030428 / TOT EN KD 030428
CHECKING MEASURE
FOR SELECTION
KONTROLLMAß
FÜR DIE AUSWAHL
CONTROLEMAAT
VOOR SELECTIE
1st MEASUREMENT
1.MESSUNG
1 METING
a
2nd MEASUREMENT
2.MESSUNG
2 METING
a
3rd MEASUREMENT
3.MESSUNG
3 METING
a
A
D
C
B
N.B.
The procedures described below refer to the
disassembly of only one head, but they are valid
for both.
Disassembly:
• Remove the engine unit, as described in chapter 2 in
this section;
• Remove the head, as described in chapter 4 in this
section;
• Remove cylinder “A” from the stud bolts;
• Remove the clamps “B” for the piston pin “C”;
• Remove the piston pin “C” using the special tool,
commercially available;
• Remove the piston “D”;
C
HECK OF COMPONENTS
Cylinder wear control:
The cylindersʼ diameter must be measured at three
heights, turning the dial gauge by 90°.
Check that the cylinders and pistons belong to the same
selection category (A,B,C) until engine KD030428 or
(D,E,F) from engine KD030429.
Piston check:
GRADE A
GRADE B
GRADE C
92,000÷92,006
GRADING CYLINDER DIAMETER SINCE ENGINE N° KD 030428
92,006÷92,012
92,012÷92,018
GRADE A
GRADE B
GRADE C
91,966÷91,972
GRADING PISTON DIAMETER SINCE ENGINE N° KD 030428
91,972÷91,978
91,978÷91,984
GRADE D
GRADE E
GRADE F
92,000÷92,010
GRADING CYLINDER DIAMETER UP TO ENGINE N° KD 030429
92,010÷92,020
92,020÷92,030
GRADE D
GRADE E
GRADE F
91,953÷91,963
GRADING PISTON DIAMETER UP TO ENGINE N° KD 030429
91,963÷91,973
91,973÷91,983
B
A
C
D
E
F
G
H
I
L
M
N
O
P
Summary of Contents for CALIFORNIA EV 1997-2000
Page 1: ...WORKSHOP MANUAL WERKSTATTHANDBUCH ONDERHOUDS EN REPARATIEHANDBOEK...
Page 3: ...I INDEX FOR THE SECTIONS ABSCHNITTSINDEX INHOUD VAN DE SECTIES...
Page 7: ...VIII...
Page 8: ...CALIFORNIA EV 1997 2000 CALIFORNIA EV 2001...
Page 9: ...CALIFORNIA JACKAL CALIFORNIA STONE...
Page 10: ...CALIFORNIA SPECIAL SPORT CALIFORNIA SPECIAL...
Page 15: ...A B C D E F G H I L M N O P 1 MODEL FEATURES MODELLEIGENSCHAFTEN KARAKTERISTIEKEN MODEL...
Page 28: ......
Page 41: ...A B C D E F G H I L M N O P 1 SCHEDULED MAINTENANCE REGELM IGE WARTUNG PERIODIEK ONDERHOUD...
Page 70: ......
Page 71: ...A B C D E F G H I L M N O P 1 TRIMMINGS VERKLEIDUNG KLEDING...
Page 82: ......
Page 83: ...A B C D E F G H I L M N O P 1 WHEEL PARTS R DERTEILE WIELINSTALLATIES...
Page 127: ...A B C D E F G H I L M N O P 1 CONTROLS SCHALTUNGEN BEDIENINGEN...
Page 134: ......
Page 135: ...A B C D E F G H I L M N O P 1 CHASSIS RAHMEN CHASSIS...
Page 145: ...A B C D E F G H I L M N O P 1 FUEL SYSTEM KRAFTSTOFFZUFUHRANLAGE VOEDINGSINSTALLATIES...
Page 177: ...A B C D E F G H I L M N O P 1 EXHAUST SYSTEM AUSPUFFANLAGE AFVOERINSTALLATIE...
Page 181: ...A B C D E F G H I L M N O P 1 ENGINE MOTOR MOTOR...
Page 222: ......
Page 223: ...A B C D E F G H I L M N O P 1 GEARBOX GETRIEB VERSNELLING...
Page 259: ...A B C D E F G H I L M N O P 1 ELECTRICAL SYSTEM ELEKTROANLAGE ELEKTRISCHE INSTALLATIE...
Page 261: ......
Page 263: ......
Page 265: ......
Page 267: ......